MSD

AUTOMATIC MATERIAL HANDLING SYSTEM

PROJECT BY
J.SUMATHI (SNTC 15-09-125) L.KALAIARASI (SNTC 15-09-059) B.VENKATESAN (SNTC 15-09-135) B.JOHN PAUL (SNTC 15-08-472) S.SURENDER KUMAR (SNTC 15-08-514)

SCOPE OF PROJCET:

Today automation used in every industrial and many other application such as loading, shifting the material in various application point. Transferring the material from one place to another place for saving time ,cost ,labor work, and do not cause any damage to the material while shifting the material. Scientific automation includes integration of additional functions in the software PLC.

INTRODUCTION ABOUT WHOLE SYSTEM:

This whole system is operated by proximity sensor, motor and PLC in our project we use inductive type of proximities sensor to sense the material at which position and it gives the signal towards the PLC .The PLC of our project depends on the number of input output module and analog signal .We select PLC in our project, because Programmable Logic Controller, to learn to do the program.

BLOCK DIAGRAM

BLOCK DIAGRAM

MECHANICAL ASSEMBLY
1. 2. 3. 4. 5. 6. 7. 8. 9.

conveyor belt Dc gear motor Sensor 3/2 Solenoid valve 5/2 Solenoid valve Flow control valve Double acting cylinder. Single acting cylinder Limit switch

CONVEYOR BELT:
The

belt consists of one layers of material they can be made out of canvas. conveyors can be used to transport product in a straight line direction. is conveyed directly on the belt so material of 50mm*20mm*10mm, can be transported successfully.

Belt

Product

DC MOTOR:

Motor selection criteria:

Available power
Operating condition Operating speed

Start/stop operation
Overload capacity Electrical and maintenance Mechanical aspects(size, weight, noise

level))

specification

1. Total length: 46mm 2. Motor diameter: 36mm 3. Motor length: 25mm 4. Dc supply: 4 to 12v 5. Rpm: 30, 100 6. Brush type: Precious metal 7. Torque: 0.25 kg/cm2

SENSOR

A Proximity sensor can detect metal objects without physical contact. A proximity sensor often emits an electromagnetic field. SPECIFICATION: . Switching Range:4mm,10mm,12mm Switching freq:10hz Operating temp: -14 to 1580f Measuring time: 100micro sec.

3/2 Solenoid valve

 The 3/2-way valve has three ports and

two positions. The addition of the exhaust port 3 enables the signal generated via the passage through the 3/2-way valve to be cancelled. SPECIFICATION:
1.

Model: MSFG 24/42-50/60 2. Size: 1/4&1/2 BSP/NPT 3. Pressure: Up to 10 Bar 4. Medium: Air 5. Coil: 24 voltage

5/2 Solenoid valve

SPECIFICATION: Model: MSFG 24/42-50/60 2. Size: 1/4&1/2 BSP/NPT 3. Pressure: Up to 10 Bar 4. Medium: Air 5. Coil: 24 voltages
1.

SINGLE-ACTING CYLINDERS:

SPECIFICATION: 1. Model: EMAL 25*100P-1A 2. Bore size: 12mm 3. Stroke: Up to 15 & 300mm 4. End cover: Aluminium 5. Barrel: Aluminium/Brass/S.S. 6. Piston: Brass/: Aluminium 7. Piston Rod: EN 8/ S. Steel 8. Pressure: Up to 12 bar 9. Temp.: 850c Max. 10. Medium: Air

DOUBLE ACTING CYLINDER:

SPECIFICATION: 1. Model:DSNL-20-100P-1A 2. Bore size: 12mm 3. Stroke: Up to 15 & 300mm 4. End cover: Aluminium 5. Barrel: Aluminium/Brass/S.S. 6. Piston: Brass/: Aluminium 7. Piston Rod: EN 8/ S. Steel 8. Pressure: Up to 12 bar 9. Temp.: 850c Max. 10. Medium: Air

Limit switch

(a)

(b)

(a) Limit switch OFF or not triggered (b) Limit switch ON or triggered

The limit switch can output only two signals: ON and OFF. It outputs a digital ON signal when the lever arm is depressed and a digital signal OFF when the lever arm is not depressed.
Specification: 1. Switch Connection: Wired to normally open (OFF) 2. Actuator Length: Length 2.0in total 3. Wiring: NC pin, NO pin -control signal, COM +24volt

MECHANICAL DESIGN

PNEUMATIC DESIGN

PLC DESIGN

BILL OF MATERIAL

Application of project

Bottle filling system. In airport for bags shifting. In chemical industries. In big malls. Domestic appliance industry. Automobiles industry. Cement industry. Gas filling chamber. Food industry.

ADVANTAGE OF PROJECT:
1.

2.

3.

Many other application such as loading, shifting the material from one place to another place. Saving time ,cost ,labor work. Do not cause any damage to the material while shifting the material.

THANK YOU