Sonadih2nd clinker line Project

Learning from Project

Construction power requirements
Part-2

-KV Siva ram sarma

Learnings from project

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 Sonadih2nd clinker line Project
Total Power requirement

S.No Discipline Total Remark

Power kW

1 Mines 150 For Mines development

activities
2 Civil & structural construction 900 Both for civil & structural

3 Mechanical 325 Sonadih + Mejia combined

4 Electrical 155 Sonadih + Mejia combined

5 Labor hutment 250 Sonadih + Mejia combined

6 Employees & visiting executives 250 Sonadih + Mejia combined

Total connective load 2030

Say 2000

Operating power factor considered 0.8

Construction supply max operating load 2500 kVA

Construction supply Max demand required +20% 3000 kVA

If Grid supply is planned – The Voltage level should be at least – 11000 Volts
But alternate DG is also to be planned to reduce the Grid interruptions.
Learnings from project
(At least 2 sources are required to avoid the power interruptions)
2
Details are attached 2
 Sonadih2nd clinker line Project
Details

1. Mines
2. Civil construction
3. Mechanical
4. Electrical
5. Labor hutment
6. Employees & visiting engineers infrastructure

Learnings from project

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 Sonadih2nd clinker line Project
1. Mines

• Mines power requirement is basically of illumination

Over burden removal is envisaged to make the raw material availability during plant start
up.

Power requirement is around – 150 kW

Learnings from project

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 Sonadih2nd clinker line Project
2. Civil & structural construction

S.No Power requirement of item Qty Total Remark

No power kW

1 Batching plant requires approx – 3 450 As presently Sonadih 2 & Mejia

150 kW –1
2 Civil area lighting –1 kW halogen 100 100 Based on Sonadih & Mejia
Lamps Experience
3 Concrete pumps – each of 30 kW 5 100 Based on Sonadih experience
though we need 5 pumps but
operating will be around 3 only.
4 Bar bending machines each of 7.5 6 50 Sonadih – 4 & Mejia –2
kW

5 Welding machines & misc load like 1 50 Welding machines for

work shop, lab & office etc lot structural are also considered
–25 No
6 Tower crane & man lift 1 100 Based on Sonadih experience
No

6 Inflatable tower lights each of 5 kW 8- 50 Based on Sonadih exp where in

10 we have procured 4 nos

Total power requirement 900 For the integrated plant

Learnings from project

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 Sonadih2nd clinker line Project
3. Mechanical

S.No Power requirement of item Qty Total Remark

No power kW

1 Misc Load like work shop, lab, Office 1 75 Considering the lab & office will
Lot be bigger than the existing
Sonadih set up
2 Lighting considering – 1 kW 50 50 The load will be less during the
halogens civil construction period
3 Winch machines each of 15 kW 3 50 For lifting of materials & man
lift etc

3 Welding machines, Grinding 1 150 100 kW is for welding

machines & other equipment
Total power requirement
Lot machines – 50 No operating
connected will be around 100
(existing Sonadih – 60 & Mejia
30 kW – For grinding & Misc
325 For the integrated plant

Learnings from project

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 Sonadih2nd clinker line Project
4. Electrical

S.No Power requirement of item Qty Total Remark

No power kW

1 Misc Load like work shop, lab, Office 1 50 Considering the lab & office will
Lot be bigger than the existing
Sonadih set up
2 Lighting considering – 1 kW 25 25 The load will be less during the
halogens civil construction period
3 Winch machines each of 15 kW 2 30 For lifting of materials & man
lift etc

3 Welding machines, Grinding 1 50 30 kW is for welding machines

machines & other equipment Lot – 15No operating connected
will be around 25
20 kW – For grinding machines
& Misc
Total power requirement 155 For the integrated plant

Learnings from project

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 Sonadih2nd clinker line Project
5.Labor hutment

S.No Power requirement of item Qty Total Remark

No power kW

1 Lighting, Misc & Canteen 1 250 Combined Sonadih & Mejia for
requirement Lot 2000 peak workers
Total power requirement 250

Learnings from project

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 Sonadih2nd clinker line Project
6. Employees & Visiting executives

S.No Power requirement of item Qty Total Remark

No power kW

1 Lighting, Misc & Canteen 1 250 For 100 Engineers each of 2.5
requirement Lot kW
Total power requirement 250

Learnings from project

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