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Introduction Kenaf Fibers Fiber Interphase And Modifications Kenaf Thermoset Composites Processing Methods Applications Conclusion
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The use of Natural Fibers (NF) have been discovered for a long time. Daily usage items such as rope, baskets, twine and cloth. With the advent of polymers these fibers can be used as reinforcement material to give better quality. Modern fibers are mostly synthetic fibers Commonly Glass fibers have been used as reinforcement material, but glass fibers have some shortcomings.
Introductions
Kenaf
Kenaf Plants Kenaf Bast Fibers and Cores
Properties Density Cost Renewability Recyclability Energy consumption Distribution CO2 neutral Abrasion to machines
NF Low Low
Yes Yes Low Wide Yes No No Biodegradable
Kenaf (Hibiscus cannabinus, L.) is amongst the most widely used NF. There are two types of kenaf fibers, i.e. coarse bast fibers and fine core fibers. Can be grown in a wide range of temperatures. 15 MJ of energy consumed to produce a kg of kenaf fibers and it takes 55 MJ to produce the same amount of glass fibers. Malaysian produced kenaf fibers cost USD 525 / ton in 2010 In the same year E-glass fibers which are the most commonly used and cheapest glass fibers cost almost USD 1630/ ton.
Kenaf Fibers
Kenaf stalk
Apparent Tear Fiber Density Index g/cm3 mN/m2g Tensile Burst Ring Index Index Crush Test N.m/g KPa.m2/g KN/m
Core Bast
0.716 0.502
5.87 20.68
83.09 40.83
6.09 2.16
2.87 1.43
1.45
0.71.55
Chemical Treatments
3 common types of treatment
Mercerization - (F)OH+NaOH FO Na+ +H2 O
Changes the polarity of the surface by acting as a bonding/coupling agent.
Cleans the fiber, reduces stiffness and gives a rough surface
Physical Treatments
2 common types
Plasma
Use of partially ionized quasi-neutral gas to chemically and topographically change the surface.
UV and Corona
Increase the surface energy using corona and UV light to promote surface adhesion.
Optimum fiber content 20%. Reduced fiber diameters, increased fiber length and higher cellulose content means better mechanical properties. Modified resins, better mechanical properties.
Mould
Curing
Mould is closed with pressure and allowed to cure Prevents void and cavities in the final part.
Mould
Moulds are closed and preheated after fibers are placed. Resin is then injected into the preheated mould or via vacuum.
Curing
Mould is then allowed to cure under pressure. High fiber loading (up to 50%)
Resin
Resin is premixed and fibers are pulled through a resin dipping. High fiber loading (up to 70%)
The wet fiber are passed through a cross-sectional pre heated die and cured Limited to certain cross-sections
Curing
Applications
Mostly used in automotive and construction. For automotive, external parts such as bumpers and internal parts such as door panels. Insulation panels and roofs for construction Upcoming research in aeronautics and aerospace. Applications such as sandwiched panels for low load bearing parts.
Vehicle Part Material Used Interior Glove Box Wood/cotton fibers & molded, ax/sisal Door Panels Flax/sisal with thermoset resin Seat Leather/wool backing Coverings Seat Surface Coconut fibers/natural rubber Trunk Panel Cotton fibers Trunk Floor Cotton fibers with PP/PET Insulation Cotton fibers Exterior Floor Panels Flax mat with polypropylene Bumpers Kenaf reinforced bumpers
Applications
Conclusions
The possibility to replace almost any traditional composites. Surface properties must be modified to increase and promote better adhesion. Kenafs increasing popularity has been identified as low cost, light weight and low energy consumption. No injection molding of kenaf reinforced thermosets especially pre-preg such as bulk molding compounds.
Thank You
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