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TEXTILE
TEXTILE is defined as panorama of products right from FIBRE to GARMENT It is the oldest industry in the world which has influenced human mankind from ages. It is also one of the main contributors to Economy of country . It has also influenced research and development of Technology
DEVELOPMENT
INVENTION : conversion of Basic elements in to New product, INNOVATION : Addition of new characteristics in existing product, Format may change
RENONATION : Without changing basic structure some additional properties are added.
: Natural and Man made : Normal and Fancy : Woven , Knit and Non-
GARMENT
Decorative
TECHINICAL
respective
TEXTILE
Man Power: Qualified technicians and Admin. staff , Training ,carrier development
Money : (TUF) Easy and adequate finance
DEVELOPMENT
FIBRES
:- Structural Modification rearrangement, additional functional group ,Surface modification) YARN : Blending for additional properties , Fancy effects FABRIC : Derivatives of Weaves , Surface Ornamentation, Sp. Chemicals
DEVELOPMENT
GARMENT
Fiber : A New Fiber on Horizon Modal: Fibre to Fabric Alginate fibre harnessing natures absorbency Sea-grass naturally stain resistant, anti-static and hardwearing so it can be used in most areas of the home except stairs.
Biopolymer frontiers - Mimicking the functions of enzymes & co-enzymes - Polysaccharides in semi-conductors and medicine - Biomass of crab and shrimp shells - New applications of silk - Fibers produced by bacteria - New functions for cellulose - Utilisation of protein functionality
NATURAL FIBRE
order to develop composites with better mechanical properties and environmental performance, it is necessary to impart hydrophobicity to the natural fibres by chemical reaction with suitable coupling agents or by coating with appropriate resins.
Attractive natural look Can be painted, polished or laminated Water proof with minimum surface absorption Economical Strong and rigid Environment-friendly
CARBON FIBER
Carbon fiber is a high-tensile fiber made by heating rayon or poly-acrylonitrile fibers or petroleum residues to appropriate temperatures. Fibers may be 7 to 8 microns in diameter and are more that 90% carbonized.
These fibers are the stiffest and strongest reinforcing fibers for polymer composites, the most used after glass fibers. Made of pure carbon in form of graphite, they have low density and a negative coefficient of longitudinal thermal expansion.
Carbon fibers are very expensive and can give galvanic corrosion in contact with metals. They are generally used together with epoxy, where high strength and stiffness are required, i.e. race cars, automotive and space applications, sport equipment.
PTT fibres (poly tri-methylene tere-phthalate) The modification of polyester have new characteristics and new performances. The fiber is got through poly-condensation of PTA (purified terephthalic acid) and PDO (1,3 propanediol), PTT is an advanced polymer that can be spun into fibers. The fibers and yarns have a unique combination of properties including stretch and recovery, softness, bulk, and easy dye. Fabrics produced from PTT fibers and yarns clean easily and have superior durability
PET Structure
PTT Structure
TRIACTOR
Triactor is a newly-developed Yshaped modified cross-sectional polyester filament material (yarn and cloth).
It absorbs sweat and dries much faster than conventional polyesters, thus keeping the inside of garment dry. Its construction reduces the amount of material touching the skin, so it feels cool and refreshing.
CALAFINE QD
Calafine
polyester can be boil-dyed with cationic dyes as well as with dispersed dyes.
Calafine was designed to give the varying color tone expressions demand that the fashion industry demands Piece-dyeing gives users the same feel as yarn-dyeing.
CALAFINE QD
Calafine can be made into compounds with various cellulose fiber textiles, as well as silk, wool, and spandex, and then can be piece-dyed by boiling. Both cationic and disperse dyes can be used.
Staple
SPANDEX
Spandex or elastane is a synthetic fiber known for its exceptional elasticity. It is strong, but less durable than non-synthetic competitor, natural Latex.
It is a polyurethane-polyurea copolymer
Spandex fibers are produced in four different ways:
Compression Garments
such as:
KEVLAR
KEVLAR
Kevlar 29Kevalr 129 Spectra TWARON DYNEEMA development in Kevlar Under water, Kevlar is 20 times stronger than steel. Windsurfing sails that can withstand the force of 60 mph winds and don't rip easily are made of Kevlar. Police wear bulletproof vests made of Kevlar.
MODIFICATION IN YARNS
3GT:
The name of a family of polymers, fibres and textiles with stretch properties developed by Toray Industries, based on the polyester poly tri-methylene terephthalate (PTT). 3GT fibres are marketed by Invista under the brand name T400 and 3GT fabrics are marketed by Toray under the brand
MODIFICATION IN YARNS
Bi-component
yarns: an innovation and emerging textile technology In Properties and Performance of Textiles, knowledge and understanding of innovations and emerging textile technologies and their applications is needed for
BICOMPONENT YARNS
Side-by-Side Bicomponent:
The process requires that the similar polymers be fed to the spinneret orifice together so that they exit from the spinneret opening side-by-side.
The process requires that one component be completely surrounded by the other. The percentages of core and sheath can be modified, for example, 90% core and 10% sheath according to the end use. Variation in the shape of the orifice that contains the inner core can produce filaments with different behavioural characteristics.
BICOMPONENT YARNS
side-by-side bi-component
BICOMPONENT YARNS
Most bi-component yarns are made to provide stretch or crimp to the fabric. To create crimp, one polymer is made to shrink in heat or chemical treatment more than the other polymer, which pulls the filament into a permanent crimp. If sufficient crimp is provided, the bi component yarn will have increased stretch which is desirable for example in the end use of hosiery.
SMART FABRICS
SMART
Basic embedded apparel Solar technology Heating fabrics Light-embedded garments Energy storing fabrics
NANOFIBERS
The
name derives from the nanometer, a scientific measurement unit representing a billionth of a meter, or three to four atoms wide.
Nano-fibers are an exciting new class of material used for several value added applications such as medical, filtration, barrier, wipes, personal care, composite, garments, insulation, and energy storage.
NANOFIBERS
Special properties of nano-fibers make them suitable for a wide range of applications from medical to consumer products and industrial to high-tech applications. { aerospace, capacitors, transistors, drug delivery systems, battery separators, energy storage, fuel cells, and information technology} Generally, polymeric nanofibers are produced by an electro spinning process
PROPERTIES OF NANOFIBERS
Nanofibers
exhibit special properties mainly due to extremely high surface to weight ratio compared to conventional nonwovens . It has Low density, large surface area to mass, high pore volume, and tight pore size which makes the nanofiber nonwoven appropriate for a wide range of filtration applications
NANOFIBERS
Nanofibers are also used in medical applications, which include, drug and gene delivery, artificial blood vessels, artificial organs, and medical facemasks. For example, carbon fiber hollow nano tubes, smaller than blood cells, have potential to carry drugs in to blood cells
FABRIC PROCESSING
Plasma is an ionized form of gas and can be created using a controlled level of AC or DC power and an ionizing gas medium. It is an ensemble of randomly moving, charged atomic particles with a sufficient particle density to remain, on average, electrically neutral. Plasmas are used in very diverse applications, Solid Liquid Gas Plasma
FABRIC PROCESSING
Why
FOAM
DYEING SOLVENT DYEING BLEND DYEING INK-JET PRINTING DIGITAL PRINTING PROCESS
SPINNING :
3D-WEAVING
3D-Weaving is a complete new concept in case of weaving. The first method of 3D woven fabric denotes 3 Dimensional fabrics, that is length, width and breadth. In 3 Dimensional fabrics, the thickness is an important criterion. Ordinary fabrics also have length, width and breadth, but in the 3 Dimensional fabrics, the thickness is much more than ordinary fabric.
A new method has been developed for the manufacture of bifurcated prosthesis used in medical applications and they are used to replace the defective blood vessels in patients so as to improve blood circulation. Materials such as nylon, Teflon, orlon, stainless steel, glass, and Dacron polyester fibre have been found to be highly suitable for the manufacture of prosthesis.
SOFT WARES
Management
CRM : Customer Relationship Management ERP :Enterprise resource planning. SRP :The Single Responsibility
Principle
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