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Introduction:
Particulate Collection Device used in industries to minimize air pollution Principle of operation Electrostatic attraction Efficiency of 99% in many industries Can handle large gas volumes with a wide range of inlet temperatures, pressures, dust volumes, and acid gas conditions Can collect particles of varying sizes in dry and wet states
Theory of Precipitation:
Theory of PrecipitationCharging, Collecting & Rapping Particle charging Discharge & Collection Electrodes Corona Discharge Avalanche Multiplication Ionization of gas molecules Particle Charging Mechanism Field charging, Diffusion charging, Electron charging Particle Collection Particle Removal
Particle Charging:
Corona Discharge
Particle Charging
Field charging, Diffusion charging, Electron charging
Particle collection
Discharge electrodes Collection electrodes High voltage electrical systems Rappers Hoppers Shell
Discharge Electrodes:
Collection Electrodes:
Transformerrectifier (T-R) sets Primary voltmeter Primary ammeter Secondary voltmeter Secondary ammeter Spark meter
Rappers:
Typical hammer/anvil rappers for collection plates Typical magneticimpulse rappers for collection plates
Hoppers:
Hopper
Conveyors:
Drag conveyor
Screw conveyor
Tubular Precipitators
Plate Precipitators
Cold-side ESPs
Cold side ESPs
2) 3) 4)
less costly
is smaller used to remove fly ash from boilers that burn high sulfur coal
used in high-temperature applications (Cement kiln) the gas volume treated in the ESP is larger the overall size of the precipitator is larger making it more costly structural and mechanical problems occur in the precipitator shell
Wet ESPs are used for industrial applications where the potential for explosion is high When dust is very sticky, corrosive, or has very high resistivity It does not have problems with rapping reentrainment or with back corona
Particles are charged and collected in a dry state Dust particles collected are removed by rapping Used in steel furnaces, cement kilns and fossil-fuelfired boilers
Conclusion
All ESPs, no matter how they are grouped, have similar components and operate by charging particles or liquid aerosols, collecting them, and finally removing them from the ESP before ultimate disposal in a landfill or reuse in the industrial process The precipitator should be designed to provide easy access to strategic points of the collector for internal inspection of electrode alignment, for maintenance, and for cleaning electrodes, hoppers, and connecting flues during outages