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Why Renewable Energy? The Science of Photovoltaics System Configurations Principle Design Elements The Solar Scholars program at Bucknell (walking tour)
Pollution from burning fossil fuels leads to an increase in greenhouse gases, acid rain, and the degradation of public health. In 2005, the U.S. emitted 2,513,609 metric tons of carbon dioxide, 10,340 metric tons of sulfur dioxide, and 3,961 metric tons of nitrogen oxides from its power plants.
40%
The worlds current energy system is built around fossil fuels Problems:
Fossil fuel reserves are ultimately finite Two-thirds of the world' s proven oil reserves are locating in the Middle-East and North Africa (which can lead to political and economic instability)
Detrimental environmental impacts Extraction (mining operations) Combustion Global warming? (could lead to significant
changes in the world' s climate system, leading to a rise in sea level and disruption of agriculture and ecosystems)
Develop and deploy renewable energy sources on a much wider scale Bring down cost of renewable energy Make improvements in the efficiency of energy conversion, distribution, and use Three Methods: - Incentives - Economy of scale - Regulation
Germany leads solar production (over 4.5 times more then US production) Japan is 2nd (nearly 3 times more then US production) this is mainly due to incentives
Financial Incentives
Investment subsidies: cost of installation of a system is subsidized Net metering: the electricity utility buys PV electricity from the producer under a multiyear contract at a guaranteed rate Renewable Energy Certificates ("RECs")
Solar in Pennsylvania
Local & state grant and loan programs Tax deductions RECs (in 2006: varied from $5 to $90 per MWh, median about $20)
Commonly known as solar cells, photovoltaic (PV) devices convert light energy into electrical energy PV cells are constructed with semiconductor materials, usually silicon-based The photovoltaic effect is the basic physical process by which a PV cell converts sunlight into electricity When light shines on a PV cell, it may be reflected, absorbed, or pass right through. But only the absorbed light generates electricity.
Electricity
Compare AC and DC electrical current and understand their important differences Explain the relationship between volts, amps, amp-hours, watts, watt-hours, and kilowatthours Learn about using electrical meters
Electricity Terminology
Electricity = Flowing electrons Differences in electrical potential create electron flow Loads harness the kinetic energy of these flowing electrons to do work Flowing water is a good conceptual tool for understanding
Electricity Terminology
Voltage (E or V)
Unit of electromotive force Can be thought of as electrical pressure Rate of electron flow Electrical current 1 Amp = 1 coulomb/second = 6.3 x 1018 electrons/second
Amps (I or A)
Electricity Terminology
Resistance (R or )
Electricity Terminology
Electricity Terminology
Unit quantity of electrical energy (consumption and production) Watts x hours = Watt-hours
Draw a PV array composed of four 75 watt modules. What size is the system in watts ?
Electricity Terminology
Amp-hour (Ah)
Quantity of electron flow Used for battery sizing Amps x hours = Amp-hours Amp-hours x Volts = Watt-hours
A 200 Ah Battery delivering 1A will last _____ hours 200 Ah Battery delivering10 A will last _____ hours 100 Ah Battery x 12 V = _____ Wh
DC = Direct Current
PV panels produce DC Batteries store DC Utility power Most consumer appliances use AC
AC = Alternating Current
System Types
Cell < Module < Panel < Array Battery stores DC energy Controller senses battery voltage and regulates charging Inverter converts direct current (DC ) energy to alternating current (AC) energy Loads anything that consumes energy
DC System Options
Battery backup vs. discontinuous use LVD option in charge controller Load controllers
AC System Options
Combined AC and DC loads Hybrid system with back up generator Grid tied utility interactive system without batteries Grid tied interactive with battery backup (why might you need this?)
Grid-Tied System
(Without Batteries)
Complexity
Low: Easy to install (less components) Grid can supplement power No power when grid goes down
Grid Interaction
Grid-Tied System
(With Batteries)
Complexity
High: Due to the addition of batteries Grid still supplements power When grid goes down batteries supply power to loads (aka battery backup)
Grid Interaction
PV Modules
Learn how a PV cell produces electricity from sunlight Discuss the 3 basic types of PV cell technologies Understand the effects of cell temperature and solar insolation on PV performance Gain understanding of module specification Identify the various parts of a module
Usually produced with Semi-conductor grade silicon Doping agents create positive and negative regions P/N junction results in 0.5 volts per cell Sunlight knocks available electrons loose Wire grid provides a path to direct current
Inside a PV Cell
Most efficient commercially available module (11% - 14%) Most expensive to produce Circular (square-round) cell creates wasted space on module
Less expensive to make than single crystalline modules Cells slightly less efficient than a single crystalline (10% - 12%) Square shape cells fit into module efficiently using the entire space
Most inexpensive technology to produce Metal grid replaced with transparent oxides Efficiency = 6 8 % Can be deposited on flexible substrates Less susceptible to shading problems Better performance in low light conditions that with crystalline modules
Practical Criteria
Voltage Terminology
Nominal Voltage
Ex. A PV panel that is sized to charge a 12 V battery, but reads higher than 12 V) Ex. A PV panel with a 12 V nominal voltage will read 17V18V under MPPT conditions)
This is seen in the early morning, late evening, and while testing the module)
25 C (77 ) cell temperature and 1000 W/m2 insolation
Effects of Temperature
As the PV cell temperature increases above 25 C, the module Vmp decreases by approximately 0.5% per degree C
Other Issues
Surface temperature can be measured using laser thermometers Insolation can be measured with a digital pyranometer Attaching a battery bank to a solar array will decrease power production capacity
PV Wiring
List the characteristics of series circuits and parallel circuits Understand wiring of modules and batteries Describe 12V, 24V, and 48V designs
Series Connections
VOLTAGES ARE ADDITIVE CURRENT IS EQUAL One interconnection wire is used between two components (negative connects with positive) Combined modules make series string Leave the series string from a terminal not used in the series connection
Parallel Connections
Quiz Time
If you have 4 12V / 3A panels in an array what would the power output be if that array were wired in series? What if it were wired in parallel? Is it possible to have a configuration that would produce 24 V / 6 A? Why?
If module A is 30V / 6A and module B is 15V / 3A the resulting voltage will be?
For modules A and B wired in series what would be the current level of the array?
For the same modules A and B what would the voltage be?
Shading on Modules
Depends on orientation of internal module circuitry relative to the orientation of the shading. SHADING can half or even completely eliminate the output of a solar array!
Wiring Introduction
Refer to NEC Article 690 (Solar Photovoltaic Systems) for detailed electrical requirements Wire types, wire sizes Cables and conduit Voltage drops Disconnects Grounding
Discussion points
Wire Types
Conductor material = copper (most common) Insulation material = thermoplastic (most common)
THHN: most commonly used is dry, indoor locations THW, THWN, and TW can be used indoors or for wet outdoor applications in conduit UF and USE are good for moist or underground applications
Electrical wire insulation is color coded to designate its function and use
Alternating Current (AC) Wiring Direct Current (DC) Wiring Color Red
(not NEC req.)
White
Green or Bare
Red or any other color
Equipment Ground
Ungrounded Hot
As with typical wire insulation, protective covering on cable is rated for specific uses (resistance to moisture, UV light, heat, chemicals, or abrasion) PVC is a common conduit used Using too many wires or too large of wires in a given conduit size can cause overheating and also causes problems when pulling wire
Wire Size
Ampacity Voltage drop The larger the wire, the greater its capacity to carry current Wire size given in terms of American Wire Gauge (AWG) The higher the gauge number, the smaller the wire
Voltage drop: the loss of voltage due to a wires resistance and length
Function of wire gauge, length of wire, and current flow in the wire
Safety Considerations
Unsafe Wiring
Splices outside the box Currents in grounding conductors Indoor rated cable used outdoors Single conductor cable exposed Hot fuses
Safety Equipment
Disconnects
Overcurrent Protection
Allow electrical flow to be physically severed (disconnected) to allow for safe servicing of equipment
Protect an electrical circuit from damage caused by overload or short circuit Fuses Circuit Breakers
Grounding
Lightning Power line surges Unintentional contact with higher voltage lines
Provides a current path for surplus electricity to travel too (earth) Two types of grounding:
Equipment grounding (attach all exposed metal parts of PV system to the grounding electrode) System grounding (at one point attach ground to one current carrying conductor)
DC side of system => Negative to ground AC side of system => Neutral to ground
Batteries
Battery basics Battery functions Types of batteries Charging/discharging Depth of discharge Battery safety
Series connections
Parallel connections
Battery Basics
The Terms: Battery A device that stores electrical energy (chemical energy to electrical energy and vice-versa) Capacity Amount of electrical energy the battery will contain State of Charge (SOC) Available battery capacity Depth of Discharge (DOD) Energy taken out of the battery Efficiency Energy out/Energy in (typically 80-85%)
Functions of a Battery
Storage for the night Storage during cloudy weather Portable power Surge for starting motors
**Due to the expense and inherit inefficiencies of batteries it is recommended that they only be used when absolutely necessary (i.e. in remote locations or as battery backup for grid-tied applications if power failures are common/lengthy)
Primary (single use) Secondary (recharged) Shallow Cycle (20% DOD) Deep Cycle (50-80% DOD)
Unless lead-acid batteries are charged up to 100%, they will loose capacity over time Batteries should be equalized on a regular basis
Charging/Discharging:
Battery Capacity
Capacity:
Capacity changes with Discharge Rate The higher the discharge rate the lower the capacity and vice versa The higher the temperature the higher the percent of rated capacity
Rate = C/T
# of Cycles
Battery Safety
Batteries are EXTREMELY DANGEROUS; handle with care! Keep batteries out of living space, and vent battery box to the outside Use a spill containment vessel Dont mix batteries (different types or old with new) Always disconnect batteries, and make sure tools have insulated handles to prevent short circuiting
Battery wiring leads should leave the battery bank from opposite corners
Make sure configuration of battery bank allows for proper connections to be easily made
Controller Basics
Function:
Features:
Maximum Power Point Tracking Tracks the peak power point of the array (can improve power production by 20%)!!
Voltage Stepdown Controller: compensates for differing voltages between array and batteries (ex. 48V array charging 12V battery) By using a higher voltage array, smaller wire can be used from the array to the batteries Temperature Compensation: adjusts the charging of batteries according to ambient temperature
When specifying a controller you must consider: DC input and output voltage Input and output current Any optional features you need Controller redundancy: On a stand-alone system it might be desirable to have more then one controller per array in the event of a failure
Inverter Basics
Function:
An electronic device used to convert direct current (DC) electricity into alternating current (AC) electricity Efficiency penalty Complexity (read: a component which can fail) Cost!!
Drawbacks:
Specifying an Inverter
Stand-alone Stand-alone with back-up source (generator) Grid-Tied (without batteries) Grid-Tied (with battery back-up) AC Output (watts) Input voltage (based on modules and wiring) Output voltage (120V/240V residential) Input current (based on modules and wiring) Surge Capacity Efficiency Weather protection Metering/programming
Specifics:
Solar Site
Understand azimuth and altitude Explain magnetic declination Describe proper orientation and tilt angle for solar collection Describe the concept of solar window
Solar Access
Solar Pathfinder
An essential tool in finding a good site for solar is the Solar Pathfinder Provides daily, monthly, and yearly solar hours estimates
Loads and time of use Local climate characteristics Distance from power conditioning equipment Accessibility for maintenance Aesthetics
Energy Efficiency
Identify cost effective electrical load reduction strategies List problematic loads for PV systems Describe penalties of PV system components Explain phantom loads Evaluate types of lighting; efficiency comparison
For every $1 spent on energy efficiency, you save $3-$5 on system cost Adopt a load dominated approach
Do it efficiently Do it another way Do with less Do without Do it using DC power Do it while the sun shines
TV (25 inch)
Washer Sunfrost Refrigerator (7 hours a day) refrigerator/freezer (13 hours a day) Hair Dryer Microwave (.5 sq-ft) Microwave (.8 1 sq-ft)
130
1450 112
475
1000 750 1400
Appliances to Avoid
Electric oven or stove Electric space heater Dishwasher with heaters Electric water heater Electric clothes dryer
Space Heating:
Super insulation Passive solar design Wood stoves Propane Solar hot water Radiant Floor/ baseboard Efficient windows
Kitchen Stoves
Cooling
Solar cookers Gas burners- no glow bar ignition Microwaves High efficiency horizontal axis
Washing machines
Ceiling fans Window shades Evaporative cooling Insulation Trees Reflective attic cover Attic fan
Phantom Loads
Phantom Loads
$3 Billion / year 10 power plants 18 million tons of CO2 More pollution than 6 million cars
Lighting Efficiency
Type of light Positioning of lights Fixture design Color of ceilings and walls Placement of switches
Incandescent Lamps
Advantages
Disadvantages
Electricity is conducted through a filament which resists the flow of electricity, heats up, and glows Efficiency increases as lamp wattage increases
FROM THE POWER PLANT TO YOUR HOME INCANDESCENT BULBS ARE LESS THAN 2% EFFICIENCT
Fluorescent Bulbs
Les wattage, same amount of lumens Longer life (~10,000 hours) May have difficulty starting in cold environments Not good for lights that are repeatedly turned on and off Contain a small amount of mercury
Advantages
Disadvantages
Extremely efficient Long life (100,000 hours) Rugged No radio frequency interference
Mounting
General Considerations
Weather characteristics
Wind intensity Estimated snowfall Corrosive salt water Animal interference Vandalism Theft protection Aesthetics
Site characteristics
Human factors
Fixed
Tracking
Array can be in close proximity to the house without penetrations to roof structure
Tracking Considerations
Have no motors, controls, or gears Use the changing weight of a gaseous refrigerant within a sealed frame member to track the sun
Active:
Linear actuator motors controlled by sensors follow the sun throughout the day
Penetrate the roof as little as possible Weatherproof all holes to prevent leaks
Re-roof before putting modules up Ballasted roof mounts work on certain roofs Leave 4-6 airspace between roof and modules On sloped roofs, fasten mounts to rafters not decking
Building Integrated PV
Questions?
If you are interested in anything you have seen today and would like to get involved, please contact any member of the Solar Scholars team:
The END
Thank you for participating in this lecture series Now lets go out into the field and take a look at the systems that we have already installed.