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PRODUCT FORMATION
1.1 Phases of the Batch Growth Cycle
Lag phase
Exponential growth phase
Declining growth phase
Stationary phase
Death phase
Cell division occurs in the exponential phase.
The rate of increase of cell number (N) is proportional to the
no.of cells
Instead of cell no., we can use dry cell weight per volume X
(kgm-3) as a measure of cell concentration
During the exponential phase in a batch reactor we can write
) 1 ( X
dt
dX
=
where
is the specific growth rate of the cells
Eqn. (1) can be integrated from the end of the lag phase
( , ) to any point in the exponential phase (X, t) to
give
0
X X =
lag
t t =
0
X X =
) (
lag
t t
e
or
|
|
.
|
\
|
0
ln
X
X
=
) (
lag
t t
(2)
The time required for the cell numbers or dry weight to double,
ie the doubling time, is related to the specific growth rate by:
At low nutrient concentrations, depends on nutrient
concentration.
At high nutrient concentrations, reaches a maximum value.
The end of the exponential phase arises when some essential
nutrient is depleted, or when some toxic metabolite accumulates
to a sufficiently high level.
Following the exponential phase, the rate of exponential growth
decreases (declining growth phase) and is followed by the
stationary phase.
Following this is the death phase, when cell lysis occurs and the
population decreases.
d
t
d
t = ) 2 ( ln
2 ln
=
d
t
or
(3)
>> ; =
(5)
At low substrate concentration, << and a first order dependence
results.
S
s
K
S
s
K
S
K
s
.
max
|
|
.
|
\
|
=
ie at <<
; from eqn (1) and eqn (4) we get
(6)
Value of varies with the type of microorganism.
Value of depends on the nature of substrate.
Values of are generally quite small, implying that is near
for much of the period of batch growth. This apparent zeroth order
dependence on justifies the term exponential growth.
s
K
max
S
The Arrhenius relationship generally holds for the temperature
dependence of ,
1.3 Temperature Effects
hence k = A. exp
) (
RT
E
a
becomes
) (
RT
E
a
= A. exp
(7)
where A is Arrhenius constant
Ea is activation Energy
R is Universal Gas Constant
T is temperature
The temperature dependence of growth rate comes from the fact
that growth employs enzymes. The processes catalysed by enzymes
often have optima associated with the rise in k due to rise in
temperature, and the denaturation of enzymes at elevate
temperatures.
\
|
+
|
.
|
\
|
=
Y
X X
S K
Y
X X
S
s
0
0
0
0
max
But from eqn.(1) we have:
) 1 ( X
dt
dX
=
ie
=
dT
dX
X
1
so
|
.
|
\
|
+
|
|
.
|
\
|
|
.
|
\
|
=
Y
X X
S K
Y
X X
S
dT
dX
X
s
0
0
0
0
max
1
(10)
Integrating eqn.(10), we get:
|
|
.
|
\
|
+
|
|
|
|
.
|
\
|
|
.
|
\
|
+
|
.
|
\
|
|
|
|
|
.
|
\
|
|
.
|
\
|
+
|
.
|
\
|
+ +
=
0
0 0
0
0
0
0
0
0
0
max
.
.
ln ln .
S Y
X X S Y
Y
X
S
K
X
X
Y
X
S
Y
X
K S
t
s
s
(11)
1.9 Productivity and Production Rate
If we assume the Monod model holds, and if we define the
conversion from the limiting substrate S to microorganism biomass as
the yield , and if we assume that there is no lag phase, and
that there is no cell death, then what is the productivity of a constant
volume fermentation system?
dS
dX
Y =
Biomass productivity is defined as how much biomass we can get per
unit volume of fermenter, per unit time (e.g. kg/m/hr).
For a batch system, time is needed between runs, to clean the
fermenter, load the medium, and sterilize it. This time is called the
Down Time .
d
t
A plot of biomass concentration vs time will look as follows:
X
Maximum productivity here
Point m where
dT
dX
is maximum
0
X
Maximum production rate is at point m.
Maximum productivity may be later since maximum
productivity is not calculated from time zero.
Productivity is overall production rate, ie involving down time
d
t
Now recall Monods eqn (9) ie
(9)
) (
max
S K
S
s
+
=
The general plot of versus is as follows
S
The value of varies between substrates. If for a particular
substrate the value of is very small, then from eqn. (9) will
have a value close to max for most of the fermentation, untill
substrate S is almost exhausted, and until that point is reached, the
process has zero order kinetics.
s
K
s
K
So a process with a small is less sensitive to substrate
concentration
And a process with a big is more sensitive to substrate
concentration
s
K
s
K
In a process with a small the approximation to zero order
kinetics occur from high S right down to very low values of S
The exponential phase will extend further before the microb will
begin to be affected by the depletion in S
s
K
Each student please pick a fermentation process for the
production of a different product, either from the list given
below, or from outside the list, and find and copy its
fermentation profiles on a piece of squared paper, make a
photocopy, keep the original, and submit the photocopy
during the next lecture:
Penicillin
Amino acid
Citric acid
Xantan
Acetone
Ethanol
Biopolymer
Erythromycin
Yeast
ASSIGNMENT 1
ASSIGNMENT 2
Use your original fermentation profiles
drawn on the squared paper and assuming
the down time of each fermentation is 4
hours, apply the method suggested in the
lecture to estimate the productivity of
biomass production for your fermentation.
d
t