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CONTENTS:- Introduction Fiber reinforced concrete Polymer fiber reinforced concrete Components Pavement design Paving operation Curing Polyester fiber waste in PFRC Advantages Disadvantages Comparison between PFRC and normal concrete Applications of PFRC Kerala based projects using PFRC Conclusion References
Introduction
The traditional system of bituminous pavements is widely used in our country. Bitumen is a by product of petroleum which is depleting day by day. Locally available cement concrete is a better substitute to bitumen.
CONCRETE PAVEMENTS.
Cont
Fiber reinforced concrete pavements are more efficient than ordinary cement concrete pavement. Fibers generally used in cement concrete pavements are steel fibers and organic polymer fibers such as polyester or polypropylene. This proves to be an environment friendly method .
Roman Coliseum was built in 80 AD, used horse-hair as secondary reinforcement. Tipu Sultans palace at Srirangpattnam has been built with Sheeps wool. A Pueblo house built in 1540 with straw reinforcement adobe brick is believed to be the oldest house in USA. Use of horsehair in plaster has many historical references.
Contd. .
Volume fraction measure of fiber in concrete. Typically ranges from 0.1 to 3%.
1965
: First Usage : Use of Monofilament Short Fibers U.S. Army Corps of Engineers for Blast Resistance Structures.
1970s-1980s
1990s
2000 Onwards
: # Development of Structural Synthetic Fibers. # Development of HPFRCC High Performance FRC. # Development of Engineered Cement Composites ECC.
Cont. .
It enables easier and smoother finishing. Reduced bleeding of water to surface during concrete placement. Improves the homogeneity of the concrete matrix. Reduced water absorption. Greater impact resistance.
2) Polymer fibers
Recron 3S, Polypropylene, Forta ferro, Forta econo net.
Recycled polymer waste from plastic, carpet industry, textile industry, disposed tires.
Size 12mm long and 0.045 mm diameter. Mixed at the rate of 900gms/m3 of concrete.
PAVEMENT DESIGN
PAVING OPERATION
CURING
Texture-cum-curing machine performs the task. The resin based curing compound is used at the rate of 300 ml per square meter of the slab area. After about 1.5 hours moist Hessian cloth is spread, covered with curing compound spray.
Water curing by keeping the Hessian moist by sprinkling water is ensured for 3 days.
The tests
resulted in the following inferences: 1. The polyester FRC in thicknesses of 100mm or more can be used. 2. The use of polyester fibers increases the abrasion resistance of concrete by 25%. 3. The polyester fibers are resistant to the strong alkaline conditions in concrete. 4.There is no decrease in long term compressive strength or UPV of PFRC. 5. The results of this study promote effective disposal of these non bio-degradable synthetic fibers.
Advantages of PFRC
PFRC roads are highly impermeable to water. Implementation of sensors in roads will be easier. Environmental load of PFRC pavement was found to be significantly lower. Maintenance activities are reduced. Impermeable and more durable, skid resistant pavement.
Cont. .
Fibers reduce plastic shrinkage and substance cracking. Improved abrasion resistance and impact resistance. Ductile and flexural toughness of concrete. Cement saving up to 10% Improve durability of concrete
Disadvantages of PFRC
Fibers which are too long tend to ball in the mix and create workability problems. The use of PFRC, being a relatively new technology poses a threat of a high initial cost of construction. In case the road breaks, the whole concrete slab needs to be replaced.
APPLICATIONS OF PFRC
Slab On Grade. Structural Concrete.
During construction
Completed pavement
MAJOR PROJECTS:
1. 2. 3. AMRITSAR ELEVATED ROAD MUNICPAL CORP. AMROLI & VARCHA FLYOVER SURAT MUNICIPAL CORPORATION TAWI BRIDGE JAMMU
FLOORINGS
MAJOR PROJECTS: INDIA N RAILWAYS DMRC BMW VLOKSWAGON MINISTRY OF TEXTILES INTERNATIONAL TRACTORS
COLGATE BADDI CIPLA TATA CHEMICALS AMBUJA CEMENTS SUDA PUDA HERO GROUP
CONCRETE ROADS
MAJOR PROJECTS: NHAI J&K ERA RAJSTHAN RSRDC HIMACHAL PWD UTTRANCHAL PWD HARYANA PWD
SURAT MUNICPAL CORPORATION ANDHRA MKTG BOARD UTTRANCHAL MANDI PARISHAD UP MANDI PARISHAD
J&K Irrigation & Flood Control Himachal Irrigation & Public Health Rajasthan Irrigation Uttranchal Irrigation
CONCLUSION
PFRC can be used advantageously over normal concrete pavement. PFRC requires specific design considerations and construction procedures to obtain optimum performance. Reduction in maintenance and rehabilitation operations, makes PFRC cheaper than flexible pavement by 30-35%.
REFERENCE
1.Dr.K.M Soni, May 2007, Fiber Reinforced Concrete in Pavements, NBM&CW vol 12, pp 178-181.
2. Dr.S.S.Seehra, March 2007, An Innovative concrete technological development of fully mechanized construction of cement concrete pavement, NBM&BW vol 12 pp76-93.
3. B.K.AGRAWAL, Introduction to Engineering Materials, 4th edition, Tata Mc Grawhill Publishing company ltd, pp194-195. 4. KENNETH G. BUDHINSKI, MICHEL K. BUDHINSKI, Engineering materialsProperties & selection, 8th edition, Prentice Hall India, pp 194-195.
5. Gopal Krishna, July 2007,Key role of chemical admixtures for pavement quality concrete, NBM&BW vol 13, pp166-169.