Professional Documents
Culture Documents
Introduction,Aerospac e Engineering
Pre Requisites Aircraft Professions Global Aviation Industries.
1 As airplanes grow in size, so do the forces needed to move the flight controls thus the need to transmit larger amount of power
Air Turbine Pump
2 Hydraulic system transmits and controls power from engine to flight control actuators
Pilot Inputs
Electric Motorpump
Ram Air Turbine Pump
Hydraulic Storage/Conditioning
REF:
Reference: http://www.allstar.fiu.edu/AERO/Hydr02.htm
General Uses
Used for flight control, actuation of flaps,
slats, weapons bays, landing gear, breaks Provides the extra force required to move large control surfaces in heavy aerodynamic loads.
Pressures:
Airbus A380 has 5000psi hydraulic system Typical commercial airline pressure is 3000 psi
http://aerospace.eaton.com/news.asp?articledate=06/01/03&NewsCommand=V http://www.tpub.com/content/aviation/14018/css/14018_178.htm
Possible Improvements
Electric Actuators
Consists of a small electric motor, pump and
actuator ram requiring about 1 pint of hydraulic fluid Flight tested by NASAs Dryden Flight Research Center on a modified F-18. Provides significant weight savings by eliminating pumps and hydraulic lines Also could decrease required maintenance
Impact on Design
Need to allow sufficient space for required
Hydraulics
hydraulics [h drlliks ] noun study of fluids: the study of water or other fluids at rest or in motion, especially with respect to engineering applications
Hydraulics used in many applications: Steering/control systems (rudder, planes) Deck machinery (anchor windlass, capstans, winches) Masts & antennae on submarines Weapons systems (loading & launching) Other: elevators, presses
Hydraulic Theory
Hydraulics
Covers the physical behavior of liquids in
motion Pressurized oil used to gain mechanical advantage and perform work
Shapelessness
Important Properties
Liquids have no neutral form Conform to shape of container Easily transferred through piping from one
location to another
Incompressibility
Liquids are essentially incompressible Once force is removed, liquid returns to
Transmission of Force
Force is transmitted equally & undiminished
Hydraulic Theory
Pascals Law Magnitude of force transferred is in direct proportion to the surface area (F = P*A) Pressure = Force/Area Liquid properties enable large objects (rudder,
centrifugal
Waterbury pump
Variable-stroke piston pump Tilting box can tilt fwd/aft while pump rotates Angle of tilting box determines capacity and
Variable-stroke piston pump Tilting box can tilt fwd/aft while pump rotates Angle of tilting box determines capacity and dir. of flow
Cylinder/Motor (B-end)
Piston/cylinder used if desired motion is linear
Hydraulic pressure moves piston & ram Load is connected to ram (rudder, planes,
masts, periscopes)
Piston Cylinder RAM
Cylinder/Motor (B-end)
Motor used if desired motion is rotary
stroke pump in reverse Used for capstan, anchor windlass, etc
Essentially a variable-
Piping System
Has to withstand excessive pressure Valves, filters, & HXs all necessary Accumulators Holds system under pressure (w/out contin. pump) Provides hydraulics when pump off/lost Compensates for leakage/makeup volume Types: piston, bladder, & direct contact
Accumulator Types
Piston
Most common
Bladder
Gun mounts Steering
systems
Direct contact
Least common
Advantages
Convenient power transfer Few moving parts Low losses over long distances Little wear Flexibility Distribute force in multiple directions Safe and reliable for many uses Can be stored under pressure for long periods Variable speed control Quick response (linear and rotary)
Disadvantages
Requires positive confinement (to give shape) Fire/explosive hazard if leaks or ruptures Filtration critical - must be free of debris Manpower intensive to clean up
motor to load Rotary: Waterbury pump connected to rotary piston hydraulic motor (speed gear)
Tilting box of A-end controls direction/speed of B-end Adv: high starting torque, reversibility, high power-to-
weight ratio
hydraulic cylinder to produce linear motion Waterbury pumps connected by piping to hydraulic ram cylinder
Various methods for connecting rams to tillers Two pumps for redundancy & reliability Movement of steering wheel through hydraulic
Control of System
Remote control Normal method Control from bridge Emergency Take local control Manually position control surface/rudder
Power
Landing gear
Extension, retraction, locking, steering, braking
spoiler
thrust reverser
Utility systems
Cargo handling, doors, ramps, emergency
Landing Gear
mounted directly to engines on special gearbox pads Power Transfer Unit mechanically transfers hydraulic power between systems
Electrical
Pump attached to electric motors, either AC or DC Generally used as backup or as auxiliary power Electric driven powerpack used for powering actuation zones Used for ground check-out or actuating doors when
Pneumatic
Engine Driven Pump
Bleed Air turbine driven pump used for backup power Ram Air Turbine driven pump deployed when all engines
are inoperative and uses ram air to drive the pump Accumulator provides high transient power by releasing stored energy, also used for emergency and parking brake
Maintenance-free Accumulator
regulations:
Maintain control of the aircraft under all normal and anticipated failure conditions
exist to meet this high level requirement aircraft designer has to certify to airworthiness regulators by analysis and test that his solution meets requirements
* Hydraulic System Architecture:
Arrangement and interconnection of hydraulic power sources and consumers in a manner that meets requirements for controllability of aircraft
life of aircraft Manual control system requires less redundancy Fly-by-wire (FBW) requires more redundancy Level of redundancy necessary evaluated per methodology described in ARP4761
Analysis computes failure rates and failure criticalities of individual components and systems by considering all failure modes Fault Tree Analysis computes failure rates and probabilities of various combinations of failure modes Markov Analysis computes failure rates and criticality of various chains of events Common Cause Analysis evaluates failures that can impact multiple components and systems
occurring simultaneously Dormant failures of components or subsystems that only operate in emergencies Common mode failures single failures that can impact multiple systems
multiple hydraulic systems Rejected take-off deploy thrust reversers, spoilers and brakes rapidly All engines fail in flight need to land safely without main hydraulic and electric power sources
Failure Criticality
Failure Characteristics Normal, nuisance and/or possibly requiring emergency procedures Reduction in safety margin, increased crew workload, may result in some injuries Extreme reduction in safety margin, extended crew workload, major damage to aircraft and possible injury and deaths Loss of aircraft with multiple deaths
Design Standard
NA P 10-5 P 10-7
Catastrophic Examples
Extremely improbable
P 10-9
Minor: Single hydraulic system fails Major: Two (out of 3) hydraulic systems fail Hazardous: All hydraulic sources fail, except RAT or APU
SYSTEM 3
augmented by independently powered pumps electric, pneumatic No fluid transfer between systems to maintain integrity
System segregation
Route lines and locate components far
apart to prevent single rotor or tire burst from impacting multiple systems
independent actuators or control surfaces Fail-safe failure modes e.g., landing gear can extend by gravity and be locked down mechanically
EDP Engine Driven Pump EMP Electric Motor Pump ADP Air Driven Pump
EMP
OTHERS
EMP
PTU Power Transfer Unit RAT Ram Air Turbine Engine Bleed Air
PTU
LEFT ENG. SYSTEM 1 EDP EMP ROLL 1 PITCH 1 YAW 1 OTHERS LNDG GR NORM BRK
augmented by independently powered pumps electric, pneumatic No fluid transfer between systems to maintain integrity
System segregation
Route lines and locate components far
Tail zonal system for pitch, yaw Aileron actuators for roll Electric driven hydraulic powerpack for
NW STRG
capable of high power / high power density generation, running at engine speed typically 40,000 rpm Electric power will replace all hydraulic and pneumatic power for all flight controls, environmental controls, deicing, etc. Flight control actuators will like remain hydraulic, using Electro-Hydrostatic Actuators (EHA) or local hydraulic systems, consisting of
Miniature, electrically driven, integrated hydraulic power
generation system
Hydraulic actuator controlled by electrical input
Fly-by-Wire
Pilot input read by computers Computer provides input to electrohydraulic
Conventional Mechanical
PILOT INPUTSconnected to flight Pilot input mechanically
control hydraulic servo-actuator by cables, linkages, bellcranks, etc. Servo-actuator follows pilot command with high force output RIGHT WING Autopilot input mechanically summed Manual reversion in case of loss of hydraulics or autopilot malfunction
AUTOPILOT INPUTS
Interfaces
Electrical System
Electric motors, Solenoids Electrical power variations under normal and all emergency conditions (MIL-STD-704)
Design Considerations
Flight Controls
Flow under normal and all emergency conditions priority flow when LG, flaps are also demanding flow
Power on Demand
Hydraulic System
Nacelle / Engine
Pad speed as a function of flight regime idle to take-off
Avionics
Signals from pressure, temperature, fluid quantity sensors Signal to solenoids, electric motors
Landing Gear
Flow under normal and all emergency conditions retract / extend / steer
MTOW - lb
10,000,000
1,000,000
Architectures
100,000
10,000
Ce
1,000
SINGLE-AISLE LARGE BIZ / REGIONAL JETS WIDEBODY GENERAL AVIATION
ss n Ph a 17 2 en om 1 Ki ng 00 Ai r2 0 BA Lea 0 e J rj et e ts 4 tre 5 am Le 41 a Ha rj et wk 85 C h er 4 all 0 en 0 0 ge r Fa 605 l co n Gl F7X Gu oba l fs l XR Em tream S br ae G65 r 0 Bo ERJ ein -1 g 7 95 37 Ai -70 0 rb Bo us ein A3 g 7 21 Ai rbu 573 Bo s A3 00 ein 3 g 7 0- 3 00 Bo 7 ein 7-3 g 7 00E 47 R -4 0 Ai 0E rbu R sA 38 0
Architectures
MTOW: 21,750 lb Flight Controls: Manual Key Features One main system fed by 2 EDPs Emergency system fed by DC electric pump Common partitioned reservoir (air/oil) Selector valve allows flaps, landing gear, nosewheel steering to operate from main or emergency system All primary flight controls are manual Safety / Redundancy Engine-out take-off: One EDP has sufficient power to retract gear All Power-out: Manual flight controls; LG extends by gravity with electric pump assist; emergency flap extends by electric pump; Emergency brake energy stored in accumulator for safe stopping
Mid-Size Jet
MTOW: 39,500 lb Flight Controls: Hydraulic with manual reversion exc. Rudder, which is Fly-byWire (FBW) Key Features Two independent systems Bi-directional PTU to transfer power between systems without transferring fluid Electrically powered hydraulic power-pack for Emergency Rudder System (ERS)
Safety / Redundancy All primary flight controls 2-channel; rudder has additional backup powerpack; others manual reversion Engine-out take-off: PTU transfers power from system #1 to #2 to retract LG Rotorburst: Emergency Rudder System is located outside burst area All Power-out: ERS runs off battery; others manual; LG extends by gravity
Single-Aisle
Architectures
MTOW (B777-300ER): 660,000 lb Flight Controls: Hydraulic FBW Key Features 3 independent systems 2 main systems with EDP + EMP each 3rd system with 2 EMPs, 2 engine bleed air-driven (engine bleed air) pumps, + RAT pump Safety / Redundancy All primary flight controls have 3 independent channels Engine-out take-off: One air driven pump and EMP available in system 3 to retract LG Rotorburst: Three systems sufficiently segregated All Power-out: RAT pump powers center system; LG extends by gravity
Wide Body
Architectures
Wide Body
MTOW: 1,250,000 lb Flight Controls: FBW (2H + 1E channel) Key Features / Redundancies Two independent hydraulic systems + one electric system (backup) Primary hydraulic power supplied by 4 EDPs per system All primary flight controls have 3 channels 2 hydraulic + 1 electric 4 engines provide sufficient redundancy for engine-out cases
high levels of safety using multiple levels of redundancy Fly-by-wire systems require higher levels of redundancy than manual systems to maintain same levels of safety System complexity increases with aircraft weight
Suggested References
Federal Aviation Regulations
FAR Part 25: Airworthiness Standards for Transport Category Airplanes FAR Part 23: Airworthiness Standards for Normal, Utility, Acrobatic, and Commuter Category Airplanes FAR Part 21: Certification Procedures For Products And Parts AC 25.1309-1A System Design and Analysis Advisory Circular, 1998
Text
Moir & Seabridge: Aircraft Systems Mechanical, Electrical and Avionics Subsystems Integration 3rd Edition, Wiley 2008