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Company Profile
Industrial Automation PLC SCADA
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Company Profile
Location In India
PLC & SCADA training courses Motion Control(Drives and Motors) Panel Designing & Auto Cad Process Instruments HMI(human machine interface) DCS training course Industrial networking
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Achievements Till-date
Trained more than 6500 Engineering fresher's/ Working professionals on different automation systems. Placed 4500+ candidates of Sofcon Mod1 (IAE) Training program. Conducted 150+ colleges training programs. Conducted 100+ customized training programs for corporate groups, a few names include IGL, Glaxo smith Kline, Ultratech Cement, Bajaj Auto, Schenk Rotek, McCain Foods, Moser Baer, JCT Electronics, CCIL, JP Groups Etc.
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Industrial Automation
What is Automation ?
Making products under the control of computers and programmable controllers. Automation solutions are required from agricultural to space technology. Plant Automation is the necessity for the manufacturing industry to survive in todays globally competitive market.
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Automation Principle
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Total Auto.
Quality
Plant
Labour Cost
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History of Automation
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Manual Control
All
the actions related to process control are taken by the operators. Drawbacks Likely human errors and consequently its effect on quality of final product. The production, safety, energy consumption and usage of raw material are all subject to the correctness and accuracy of human action.
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Contactor and Relays together with hardware timers and counters were used in achieving the desired level of automation . Drawbacks Bulky panels Complex wiring Longer project time Difficult maintenance and troubleshooting
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Introduction of PLC
PLC is a solid state device or mini industrial computer that performs discrete or sequential logics in a factory environment. It was originally developed to replace mechanical relay, timers, counters. PLCs are successfully used to execute complicated control operations. Its purpose to monitor crucial parameters & adjust process operation accordingly.
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Advantages of PLC
On
line/Off line modification Ease of maintenance Large quantity of contacts Greater life & reliability Tremendous flexibility Shorter project time Easier storage and documentation
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TYPES OF PLC
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mounted on rail, 24V supply cheaper not water-proof I/0 can be expanded
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Compact PLC
Monolithic (one-piece) construction Fixed casing Fixed number of I/O (most of them binary) No process computer capabilities
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P L C Components
Input Output Modules Central Processing Unit Power Supply Bus system Programming Device
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P L C Working
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Input Devices
Pushbuttons
Selector Switches Photoelectric Sensors Proximity Sensors Relay Contacts
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Output Devices
Valves Solenoids Lights Horns Meters
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P L C : Power Supply
The power supply gives the voltage required for electronics module (I/O Logic signals, CPU, memory unit and peripheral devices) of the PLC from the line supply.
The power supply provides isolation necessary to protect the solid state devices from most high voltage line spikes. As I/O is expanded, some PLC may require additional power supplies in order to maintain proper power levels.
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CPU
I/O Modules
Power Supply
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PLC in Cabinet
cpu1 redundant field bus connection cpu2
serial connections
redund. field bus
inputs/outputs
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Update Outputs
Execute Code
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Troubleshooting in PLC
DC power ON Processor fault Memory fault I/O fault Stand by battery low
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Global players
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Application Of Automation
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Ladder Basics
Ladder is widely used language & is close to Electrical basics. In 50-60% places in a ladder: NO, NC (XIC, XIO in case of Allen Bradley) are used.
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Contact Symbols
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AND Gate
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OR Gate
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NOT Gate
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SCADA
It works like a supervisor who supervises the entire plant area. From a distant place if we want to run the process i.e. starting , stopping. SCADA software is to be connected to PLC / PID / DCS systems which in turn are connected to field instruments. where a person cant be send regularly but process has to be watched continuously.
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Features of SCADA
Dynamic process graphic Real-time and Historical trending Alarms Recipe Management Security Device connectivity Script for logic development Networking
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Typically the SCADA software will have many ready to use symbols for proper representation which can be used in any type of industry.
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Typically the trends plots the value with reference to the time.
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Alarms
Every plant needs proper monitoring and control of the process parameters.
Alarms represent warnings of process conditions that could cause problems, and require an operator response Generally alarms are implemented by using the lamps or hooters in field but in SCADA it can be represented using animation.
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Recipe Management
The recipe management is facility used for maintain various recipes of different products and implement it on the process. The recipe can be stored in a single server and it can be fetched by any client server from any area to run the process.
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Security
To avoiding access.
unauthorized
Depending upon the access level given the operator / engineers is allowed to do the task. The security can be given for individual as well as for groups.
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Device Connectivity
The SCADA software needs device driver software for communication with PLC. More the driver software available better is the device connectivity.
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Scripts
Script is a way of writing logic in SCADA software. Using scripts applications. one can develop complex
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HMI System
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Example of SCADA
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Usefulness of SCADA
Production Dept. Quality Dept. Maintenance Dept. Engineering Dept. Manufacturing Dept.
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Apart from manufacturing process, SCADA software are being used very effectively in water supply and management. The functionality includes.
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Any Queries?
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