Presentation

Spray-type Deaerator

Start

Stork Thermeq BV
Stork Thermeq B.V.

Presentation

Stork Spray-type Deaerator

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Principle

Deaerating process steps (1)

Step Item Spray-device Function 100% heating up Partial deaeration

Performance

Venting

Steam Charging Device (SCD) Vessel

Cooling steam to saturation temperature Steam distribution Feedwater storage (no heating up)

Comparison
- Lay-out - Operation

Relief of non-condensable gases

Finalization of deaeration

Retrofit

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Principle

Deaerating process steps (2)

Performance

Venting

sprayer steam vessel

Comparison
- Lay-out - Operation

Retrofit

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Principle

Required temperature difference for O2 < 10 ppb 35

Temperature difference (C)

Performance

30 25 20 15 10 5 0 0 2 4 6 8 10

Venting

Comparison
- Lay-out - Operation

Retrofit

O2-content at inlet (mg/l)

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Principle

Typical vent-flow range

upto 1200 T/H and high O2 at inlet

Performance

Venting

Comparison
- Lay-out - Operation

Retrofit

100 90 80 70 60 50 40 30 20 10 0 0 2 4 6 8 10
Stork Thermeq B.V.

Ventflow per sprayer (kg/h)

Operating pressure (bara)

General

Application

Construction

Conclusion

Principle

Comparison; layout
Typical layout

Performance

Cascade or Spray/tray-type Deaerators

Venting

Comparison
- Lay-out - Operation

Retrofit

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Principle

Comparison; layout
Stork Spray-type Cascade Spray/tray-type
Vent condenser or high losses Storage vessel + top tank: more platforms extended insulation balance lines, more length erection both tanks and piping extra total height top tank forces top tank to storage vessel critical for earthquake-design

Performance

No vent condenser One vessel: 1 top platform min. insulation min. piping easy erection low total height earthquake optimal

Venting

Comparison
- Lay-out - Operation

Retrofit

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Principle

Comparison; layout
Stork Spray-type Cascade Spray/tray-type

Performance

Venting

Comparison
- Lay-out - Operation

Retrofit

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Principle

Comparison; operation
Stork Spray-type Cascade Spray/tray-type additional heating
storage tank required operating range max. 1:4 pressure difference storage vessel and top tank at high loads

Performance

heating-up with
standard steamrake operating range > 1:30 no pressure difference in steam area

Venting

Comparison
- Lay-out - Operation

Retrofit

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Principle

Comparison; operation
Stork Spray-type Cascade Spray/tray-type
water subcooled with rising pressure; sensitive control

Performance

Venting

water saturated with rising pressure; easy control

simple pressure control

Comparison
- Lay-out - Operation

pressure control + feedforward

rate pressure decrease is a critical item in design top tank

rate pressure decrease limited by NPSH feedwater pump

Retrofit

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Principle

Retrofit spray-tray to Stork design

Cascade-type Deaerator before retrofit

Performance

Stork Spray-type Deaerator after retrofit

Venting

Comparison
- Lay-out - Operation

Retrofit

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Media

Media
Flow to be deaerated
condensate / feedwater
make-up / demin. water

Ranges

Heat supply to deaerator superheated steam

Conventional

saturated steam
wet steam (.. 90 %)
HRSG

steam/water mixture (.. 1% steam) hot water (flashing in internals)

Vacuum

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Media

Ranges
Pressure 0.2 1.0 bara 1.2 20 bara Capacity 2 120 T/H 7 450 T/H 60 660 T/H 120 1320 T/H 600 6000 T/H Diameter 1.6 5.0 m
Limits of workshop
Vacuum to 1.3 bara Overpressure Type DN150; spring Type DN250; spring Type 600; disc Type 1200; disc 5x type 1200; disc Normal range Site assembly possible

Ranges

Conventional

HRSG

Vacuum

Length

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Media

Stork
From CR Bypass operation

Ranges

Conventional

Condensate

HRSG

Vacuum

To HP- heaters

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Media

Deaerator LP-drum
Condensate / LP- Steam make-up water

Ranges

HRSG
Conventional

Evaporator
HRSG

Vacuum

Heat source: Water / steam mixture Economizer To drum Natural / forced circulation

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Media

Deaeration by ECO-water
LP- Steam = 0

Ranges

HRSG
Conventional

HRSG

Condensate / make-up water

Vacuum

Heat source: Hot Eco-water Economizer To drum

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Media

Vacuum operation with gas

Vacuum venting LP- Steam = 0

Ranges

HRSG
Conventional

Gas fired

60 C
HRSG

Condensate / make-up water

Vacuum

Economizer

Heat source: Steam / Hot Eco-water To drum

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Media

Overpressure with oil

LP- Steam supply

Ranges

HRSG
Conventional

Oil fired

135 C
HRSG

Condensate / make-up water

Vacuum

Economizer

Heat source: Steam / Hot Eco-water To drum

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Material

Material selection
Vessel Carbon steel Carbon steel (principal) Stainless steel

PWHT

Sprayers

Steam charging device Flow baffles

(erosion, high water content)

Internals

Carbon steel Carbon steel Stainless steel

Stork Thermeq B.V.

Spray baffle
Sprayer

General

Application

Construction

Conclusion

Materials

Post Weld Heat Treatment

Client requirement Quality Saving on maintenance costs

PWHT

Sprayers

Obligation

Code requirement Dependent on wallthickness

Internals

Stork advice

Optimal measure against cracking based on worldwide experience

Relevant standards NACE, VGB, S42

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Disc type
Materials

Spring type

PWHT

Sprayers

Internals

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Materials

Disc type

Spring type (new)

PWHT

Sprayers

Internals

Stork Thermeq B.V.

General

Application

Construction

Conclusion

Materials

Stork deaerator

PWHT

Standard design: Y-type steamrake

Sprayers

Internals

Alternative & combination

Spray baffle Small baffle

Vortex beaker

A / H type

Large baffle

Stork Thermeq B.V.

Investing in deaerators you want

Attractive prices

Flexible design, minimum height

Minimize the maintenance budget

Satisfaction on your decision for years and years

Stork spray-type Deaerators

Stork Thermeq B.V.

End of Presentation

End

Stork Thermeq BV
Stork Thermeq B.V.