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DongFang Steam Turbine Works

600MW STEAM

DongFang Steam Turbine Works

600MW Steam Turbine Profile

600MW 600MW
Through 3 rounds of completely introducing technology of design and manufacture from Hitachi Co., DFSTW has enable itself to design and manufacture sub-critical and

DongFang Steam Turbine Works

600MW Steam Turbine Profile

20 90 600MW First round of introduction: completely introducing technology of design and manufacture of sub-critical 600MW steam turbine with advanced level of 90s of 20 century. 21 600MW 600MW Second round of introduction: completely introducing technology of design and manufacture of sub-critical 600MW steam turbine with advanced level of 21 century, up-to-date and advanced 3-D technology was adopted to further improve efficiency of sub-critical 600MW steam turbine.

21 600MW Third round of introduction: completely introducing technology of

DongFang Steam Turbine Works

600MW Steam Turbine Profile

600MW Completely introducing technology of design and manufacture of 600MW steam turbine from Hitachi Co. (Completely introducing technology) design drawing, calculation method, calculation program manufacture process (operation guide book) purchase, inspection and test specification( standard) (staffs training) designer, technologist, inspector operator of key post

DongFang Steam Turbine Works

600MW Steam Turbine Profile

Experience list

000MW

1000MW Class Nuclear Power Steam Turbine ordered: 4 units,operated:2 units

000MW

1000MW Class Ultra Super Critical Steam Turbine

ordered: 4 units

0MW

100

600~660MW steam turbine

ordered: 100 units, operated: 19 units


167

00MW

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600MW Steam Turbine Profile

Sub Critical Steam Turbine: ZOUXIAN No. 5 Unit


Rated Output: Turbine Type: 600 MW Tandem-compound Four Flow Exhaust Reheat Condensing with 40 LSB Revolution: Main Steam Press.: 3,000 rpm 16.6 MPa

Main & Reheat Steam Temp.: 538 / 538 Condenser Vacuum: Initial Operation: 5.06 kPa 1997

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Main technical characteristic


Advanced unit type High reliability High efficiency Good adjustment of peak load High automatic level

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600MW Steam Turbine Profile

unit type

Impulse type

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600MW Steam Turbine Profile

unit type

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600MW Steam Turbine Profile

unit type

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600MW Steam Turbine Profile

advanced unit type

Combined HIP casing, three casing, four exhaust Concrete structure, less investment and maintenance cost, even temperature field, smooth expansion, low temperature in bearing pedestal, shafting stabilization, naturally cooling rotor at IP inlet steam zone by leaking steam from HP front gland reduces surface temperature of rotor, so that consumption of rotor life is reduced greatly.

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600MW Longitudinal section drawing of sub-critical 600MW steam turbine

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600MW Steam Turbine Profile

IP Inlet Cooling

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600MW Steam Turbine Profile

600MW Regenerative system

DongFang Steam Turbine 600MW Steam Turbine Profile Works IP start and bypass system

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600MW Steam Turbine Profile

Advanced measure to improve shafting stabilization


, Use of super pure rotor forging without center bore

Stepped coupling to be accuracy alignment and reliable connection

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600MW Steam Turbine Profile

Advanced measure to improve shafting stabilization


Rigid connection to main oil pump 1# 2# 3# 4# 5# 6# Bearing No.1 and No.2 are of tilting type, while bearing No.3, No.4 No.5 and No.6 are of elliptical type High speed dynamic balancing and overspeed test

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600MW Steam Turbine Profile

Advanced measure to improve start and shutdown flexibility of unit


Self lubricating slide block with low friction

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600MW Steam Turbine Profile

Advanced measure to improve start and shutdown flexibility of unit HP gland with ferrite stainless steel, LP gland with copper
new design old design

steam flow

steam flow

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600MW Steam Turbine Profile

Advanced measure to improve start and shutdown flexibility of unit

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600MW Steam Turbine Profile

Advanced measure to improve start and shutdown flexibility of unit Radial gland is reasonable in clearance between static and moving parts Foundation of steam turbine is of steel base plate

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600MW Steam Turbine Profile

Advanced measure to improve start and shutdown flexibility of unit narrow high flange to casing

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600MW Steam Turbine Profile

Advanced measure to improve start and shutdown flexibility of unit


all diaphragms are of welding structure last stage blade with high reliability is protected from water corrosion by high frequency quenching

40 "

33.5 "

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600MW Steam Turbine Profile

High reliability last stage blade

63- F4

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Advanced auxiliary equipment High efficiency and reliability of valve Improving quality of associated auxiliary equipment

HP main and control valve

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600MW Steam Turbine Profile

Other advanced measure to improve reliability of unit


Condenser with advanced performance


classification back pressure single back pressure type double back pressure

tube material cooling water

copper tube fresh water

stainless steel part sea water

Ti tube sea water

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BD TEPEE tube bundle of TEPEE from BD Co.

600MW Steam Turbine Profile

70s Technology

80s Technology

90s Technology

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600MW Steam Turbine Profile

Advanced auxiliary equipment

Condense r

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600MW Steam Turbine Profile

Government Award

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600MW Steam Turbine Profile

Government Award

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600MW Steam Turbine Profile

High efficiency of unit

:advanced flow path technology


layer flow blade cascade and thin outlet edge balanceable twisted moving blade controllable vortex flow type multiple teeth gland on shroud of blade diffluent blade cascade boundary layer extraction and absorption bending, bending and twisting static blade

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Layer flow static blade profile (0.38 ) 0.38mm thin outlet edge Low profile loss Low secondary flow loss
Contrastive test on Annular blade cascade

600MW Steam Turbine Profile

30 % Loss reduces 30% 1-1.5 % Stage efficiency improves 1-1.5 %

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Balanceable moving blade profile Low profile loss Low secondary flow loss

600MW Steam Turbine Profile

Profile loss test of moving blade

2-3 % Stage efficiency improves 2-3%

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Controllable vortex static blade

600MW Steam Turbine Profile

Reducing intake angle loss and secondary flow loss

1.0-1.5 % Stage efficiency improves 1.0-1.5 %

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Multiple teeth gland on shroud l 25%; 0.65% ~0.25%


Increased gland teeth No. is to reduce leaked steam by 25% and to improve casing efficiency by 0.65% ~0.25%

Before improvement

After improvement

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High efficiency of unit

600MW Steam Turbine Profile

(3D)

Improving stage efficiency by 3d pneumatic design


Bending, bending and twisting static blade


Newly 3d twisted moving blade

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bending static blade

1-2 %

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Reducing secondary flow loss is to improve stage efficiency 1-2%

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Newly 3D twisted moving blade

600MW Steam Turbine Profile

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Bending static blade

600MW Steam Turbine Profile

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Sub-critical Steam Turbine Rated Output Main Steam Pressure 600MW 16.7Mpa(170ata)

600MW Steam Turbine Profile

600MW Main technical specification of 600MW steam turbine


Super Critical Steam Turbine 600MW 24.22Mpa(247ata) 566 1667t/h 3.79Mpa(38.65ata) 566 1397t/h 5KPa 274.8 40 (36 33.5) (I+7)+(6)+(4*7)=43 27.859.746.26

Main Steam Temperature 538 Main Steam Flow 1810t/h

Reheat Steam Pressure 3.56Mpa(36.29ata) Reheat Steam Temperature Reheat Steam Flow Exhaust Pressure Feed Water Temperature Last Stage Blade Length Flow Path Stage No. Overall Dimension 538 1512t/h 5KPa 270.4 40(36 33.5) (I+8)+(5)+(4*7)=42 27.829.286.26

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600MW Steam Turbine Profile

Good adjustment of peak load of unit

Impulse type structure Last stage blade with good performance Narrow high casing flange IP start Radial gland is to increase axial clearance Management function of valve and life

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Larg e rou n d an g l e, sm a ll stre ss co n cen trati o n an dp l an e typ e ro to r

600MW Steam Turbine Profile

DongFang Steam Turbine Works


600MW Steam Turbine Profile

High automatic level

HP fire resistant oil DEH system


Perfect function, advanced performance, high reliability Convenient operation and flexibility, high automatic level

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600MW Steam Turbine Profile

Machining components on CNC machine key tools


CNC machine for rotor CNC machine for static and moving blade CNC machine for casing CNC machine for valve CNC machine for bearing

DongFang Steam Turbine Works

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