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Split Air Conditioning System Course Code: Split AC-01

Engineer M Rouf Khan

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Contents
. . . . AIM SCOPE Safety Points Introduction to HVAC International Standards Designing Parameters System Design General Points for Mobiserve Sites Installation at Mobiserve Sites Use of AC Tools Working of Split AC Precautions Most Common Problems Inspection & Maintenance
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AIM Provide Thermal Comfort

To Increase: Technical Knowledge & Professional Skills, To Reduce: Human Errors at sites, Trouble shooting time, Number of Repeated Alarms Maintenance Cost.
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SCOPE

Build a project team aware to use method(s) & technique(s) to form a Cooling System by locally available resources i.e. materials & manufacturing techniques and be able to run & maintain it.

Safety Points
Always follow instructions. Keep the work area clean. Keep flammable and combustible items away from spark producing activities. Know where the emergency stop buttons are positioned in the workshop. Always be patient, never rush in the working area. Keep hands away from moving/rotating machinery.

Introduction to HVAC System

HVACHeating Ventilation Air Conditioning

Factors
1. 2. 3. 4. Room Temperature Humidity Air Quality Air Flow
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International Standards

ASHRAE

American Society of Heating, Refrigerating and Air-Conditioning Engineers National Fire Protection Association

NFPA

Designing Parameters

Room cooling requirements Temperature and Humidity range Placement of IDU & ODU Space considerations Effect on Equipment performance Efficiency Environmental Impact

Designing Parameters
Heat Load Calculations: Outside temp -5 C to +50 C

Room size 15 X 10 Heat due to opaque surfaces Heat due to fenestration Internal Loads ( equipment ) Total Load = 1866.2 W = 732 W = 2689.66 W = 5.287 kW

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Designing Parameters

Heat Load Cabin Relative Humidity Evaporator Temperature Refrigerant Used

= 5.287 kW = 40% = 4C = R22

Refrigeration Cycle : Vapor Compression

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Result

Evaporator Pressure = 3 bar Condenser Pressure = 12 bar Heat Load = 5.287 KW Condenser Cooling Load= 6.308 KW Compressor Work = 1.02 KW Mass Flow Rate = 1.94 l/min

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System Design

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System Design

OD unit ID unit

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System Design

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System Design
Split Air Conditioner

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System Design
Split Air Conditioner

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General Points for Mobiserve Sites Zones

1-Inside Shelter
Thermostat

2- Outside Shelter

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General Points for Mobiserve Sites

Time Control circuit
L From A/C1 C.B From A/C2 C.B

To control the time of working for each A/C and it consists of:

A2 Fuse 2 Amp 24 Hrs Timer F Coil C 1 2 A1 A1 A/C1 Contactor

A2 A/C2 Contactor

24 Hrs timer + 2 contactors + fuse base with fuse 2 Amp + thermostat

To A/C1

To A/C2

27 Thermostat

NC

NO

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General Points for Mobiserve Sites

Central Station

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Installation at Mobiserve Sites

Indoor Unit

Remote Thermostat

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Installation at Mobiserve Sites

Outdoor Unit
Compressor

Condenser
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Installation
Indoor Items Outdoor Items

Thermostat Indoor Bracket & Hole Outdoor Bracket

Electric Connection Outdoor door Unit

Pipe Connection Indoor Unit

Pipe Connection Outdoor Unit

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Use of AC Tools
Swaging & Flaring Tool 2 way Valve for liquid 3 way Valve for Gas

Mani Fold Valve

Piping & Accessories

Refrigerant 22

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Installation at Mobiserve Sites

Thermostat

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Working of Split AC

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Precautions
Routing of Cable. Routing of Pipes.
Should be routed through areas of low risk Angle of pipe and cable hole should be proper If Cables are installed less than 2.25m above the floor should they normally be protected.

Most Common Problems

Remote Control Wall Thermostat Dirty Air Filter Coils Blockage Capacitor Fuses Refrigerant Leakage

Most Common Problems

Thermostat

Air Filter

Remote

Most Common Problems

Capacitor In case of LG system we have a combine capacitor for motor and fan

Compressor

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Most Common Problems

Fuse on PCB Assembly

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Most Common Problems

Out Door Unit

Flare Nut

Inspection and Maintenance

Leak check by Soapy water

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Inspection and Maintenance

Proper Purging of Air

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Inspection and Maintenance

Proper charging of gas through low pressure side

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Inspection and Maintenance

Indoor & Outdoor Unit
DAILY WEEKLY Monthly inspections and issue a certificate after each inspection. It is normal practice to be cleaned and checked on each monthly visit so that the entire system has been properly maintained after the fourth visit.

Inspection and Maintenance

Proper cleaning of Condenser and Evaporator.
Keep the air filters clean Keep the indoor evaporator & outdoor condenser coils clean Every year Lubricate Indoor blower motor and outdoor unit fan motor bearings.

Finally, a record should be kept of all maintenance and repairs made to the system. It is always helpful to have a history of the system.

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Thank You

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SURPRISE

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