Professional Documents
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(ASME)
ASME SECT. V
(2004 Edition)
PRESENTATION
SUBSECTION A
Article 1 Article 2 Article 4 Article 5 Article 7 Article 8 Article 9 Article 10 Article 11 Article 12 Testing Article 13 Article 14 Article 15 Article 16 Article 17
: General Requirement : Radiographic Examination : Ultrasonic Examination Methods for Welds :Ultrasonic Methods for Materials : Magnetic Particle Examination : Eddy Current Examination for Tubular Products :Visual Examination : Leak Testing : Acoustic Emission Examination of Fiber-Reinforced Plastic : Acoustic Emission Examination of Metallic Vessel During Pressure : Continuous Acoustic Emission Monitoring : Examination System Qualification : Alternating Current Field Measurement Technique (ACFMT) : Magnetic Flux Leakage : Remote Field Testing (RTF) examination Method
Scope General Equipment Miscellaneous Requirement Technique Calibration Examination Evaluation Documentation
T-610 Scope
Used when referenced by code section Shall be used together with Article 1; General Requirement.
T-620 General
To
detect defect that open to the surface Sequence: Penetrant Application, excess penetrant removal, drying and developing T-621 Written Procedure Requirement T-621.1 Requirements Shall be performed in accordance with written procedure T-621.2 Procedure Qualification Change: Essential variable Re-qualification Non-essential variable No re-qualification
T-630 Equipment
Penetrants
Emulsifiers
solvents
T650
TECHNIQUE
T651
Technique (Visible + Fluorescent) X (water washable + post emulsifying + solvent removable) T652 Technique for Standard Temperature Standard temperature: 500F (100C) ~ 1250F (520C)
T-650
TECHNIQUE
T-660
CALIBRATION
T-670 EXAMINATION
T671 Penetrant Application By dipping, brushing or spraying T-672 Penetrant Dwell Time Shall be specified or to be demonstrated
T-673 Excess Penetrant Removal T-673.1 Water Washable Penetrant By water spray
T-670 EXAMINATION
T-673.2 Post Emulsification Penetrant Lipophilic Emulsification Sequence: application, dwell time then remove.
Hydrophylic Emulsification Sequence: Pre-rinse w/ water, application, dwell time then remove.
T-670 EXAMINATION
T-673.3 Solvent Removable Penetrant Sequence: Remove using dry cloth then cloth moistened with solvent. Flushing the surface with solvent is prohibited.
T-674 Drying After Excess Penetrant removal Water washable/post emulsifier : by blotting w/ clean material or circulation air (max. T=520C). Solvent removable: evaporation, blotting, wiping or forced air.
T-670 EXAMINATION
T-675
Developing
Apply ASAP w/ sufficient thickness, interval time to be specified in procedure. Color contrast only using wet developer
Apply to dry surface by soft brush, powder bulb, powder gun etc.
Aqueous
T-670 EXAMINATION
T-675.3 Developing Time for Final Interpretation Developing time shall be specified in written practice T-676 Interpretation T-676.1 Final Interpretation Shall be made within 10-60 min. after developing time
T-676.2 Characterizing Indication(s) Close observation during application during application to characterize indication
T-670 EXAMINATION
T-676.3 Color Contrast Penetrants Penetrant develop to white back coating. Excessive and in-adequate cleaning making non-relevant indication. Minimum light intensity is 100fc (demonstrated)
T-676.4 Fluorescent Penetrant Essentially the same with color contrast except: Performed in darkened area. Warm up the lamp and adaptation the operator is necessary. Black light intensity is 1000 W/cm2 and shall be verified every 8 hr
T-680 EVALUATION
Shall be evaluate to the code acceptance criteria False indication may be localized Any Non-relevant indication could mask discontinuity shall be clean and re-examined.
T-690 DOCUMENTATION
T-691 Recording of Indications T-691.1-2 Non-reject able and Reject able Indications shall be recorded
T-692 Examination Records Procedure, consumables type (penetrant, cleaner, developer etc.), personnel, sketch, material, lighting, date and time.
Article 6
: Mandatory Appendices
APPENDIX I Glossary of Term for Liquid Penetrant Examination APPENDIX II Control of Contaminants for Liquid Penetrant Examination
I-630
Requirements
II-610 Scope PT on nickel base alloys, austenitic stainless steel and titanium II-640 Requirements II-641 Nickel Base Alloys Heating 50 g sample to 900C-1000C in 6 dia glass petri. Analyze the residue
II-642 Austenitic or Duplex Stainless Steel and Titanium Basically is the same
III-641.3 Alternate Techniques for Color Contrast Penetrant. Using photograph to compare the samples.
SUBSECTION A
Article 1 Article 2 Article 4 Article 5 Article 6 Article 8 Article 9 Article 10 Article 11 Article 12 Testing Article 13 Article 14 Article 15 Article 16 Article 17
: General Requirement : Radiographic Examination : Ultrasonic Examination Methods for Welds :Ultrasonic Methods for Materials : Liquid Penetrant Examination : Eddy Current Examination for Tubular Products :Visual Examination : Leak Testing : Acoustic Emission Examination of Fiber-Reinforced Plastic : Acoustic Emission Examination of Metallic Vessel During Pressure : Continuous Acoustic Emission Monitoring : Examination System Qualification : Alternating Current Field Measurement Technique (ACFMT) : Magnetic Flux Leakage : Remote Field Testing (RTF) examination Method
Scope General Equipment Miscellaneous Requirement Technique Calibration Examination Evaluation Documentation
T-710 Scope
Used when referenced by code section Shall be used together with Article 1; General Requirement.
T-720 General
To detect the defect on or near the surface of ferromagnetic materials. The sequences: magnetize the area, apply particle and evaluate the indication Defect orientation perpendicular to the flux line will show max. sensitivity. T-721 Written Procedure Requirement T-721.1 Requirements Shall be performed in accordance with written procedure
T-721.2 Change:
T-730 Equipment
Equipments to produce magnetic flux in the part T-731 Examination Medium Particle types To be treated to impart color
As
weld, as rolled, as cast, as forged. Machining and grinding may apply Shall be free from foreign matter 1 adjacent Cleaning method: detergents, organic solvents, de-scaling solution, paint removers, vapor degreasing, sand/grid blasting or ultrasonic cleaning. Non-magnetic coating may left on the part and demonstration to be provided.
T-750 TECHNIQUE
T-751
Technique
Prod, longitudinal magnetization, circular magnetization, yoke and multidirectional magnetization technique
38, prod tip shall clean. Tip material may from lead, steel or aluminum.
T-750
TECHNIQUE
Field Strength
or rectified current L/D ratio of part >4 2 < L/D ratio of part <4
T-753.3 Magnetizing
Current
T-750
TECHNIQUE
T-750
TECHNIQUE
AC, DC or Permanent
T-750
TECHNIQUE
Magnetization is accomplished by high amperage power packs operating as many as three circuits that are energized one at a a time in rapid succession.
T-760 CALIBRATION
T-761
T-761.1
Frequency of Calibration
Magnetizing Equipment
Frequency: using ammeter at least once a year or has been subject to repair Procedure: Units meter shall be verified annually by equipment traceable to
national standard Tolerance: + 10%
T-761.2
Light Meters
T-762 T-763
Electromagnetic Yoke: once a year or whenever damage or repair (10 lb/4.5 kg) Permanent Magnetic yoke: daily or whenever damage or repair (40 lb/18 kg)
T-760 CALIBRATION
T-764
T-764.1
Magnetic field shall have sufficient strength to produce satisfactory indication and shall be verified using one or more of the following 3 methods:
A suitable field strength is indicated when a clearly defined line of magnetic particle representing the dept flaw.
A Gaussmeter and Hall-effect tangential field probe shall be used for measuring the peak value of a tangential field..(Article 7 Non-mandatory Appendix A)
T-760 CALIBRATION
T-764.2
Determined using field indicator or shim to define a clearly line of field direction
T-764.2.1Multidirectional Technique
The orientation of the lines of flux shall be in at least two nearly perpendicular directions
Using magnetic field indicator or artificial flaw shims are only permitted when specially referenced by the magnetizing technique.
T-760 CALIBRATION
T-765 Wet Particle Concentration and Contamination
To be determined by using its settling volume (ASTM Test Method D 96)
T-765.1
T-765.2 T-765.3
Concentration
Settling Volume Contamination
The volume settling out at the bottom of the tube is indicative of the particle concentration in the bath.
Concentration checks shall be made at least every eight hours. The test for contamination shall be performed at least once per week. Carrier contamination: Fluorescent color can be compared with a freshly made-up sample Particle contamination: The graduated portion shall be examined under black light (fluorescent) and visible light (striations or bands)
T-760 CALIBRATION
T-766
T-770 EXAMINATION
T-771
Preliminary Examination
A check of the examination surface shall be conducted prior to Magnetic Particle Examination.
T-772
T-773
Direction of Magnetization
Method of Examination
Dry Particle: The magnetizing current shall remain on while the examination medium is being applied. Wet particle: The magnetizing color shall be turned on after the particles have been applied.
T-774 T-775
All examination shall be conducted with sufficient field overlap to ensure 100% coverage
When DC is required, rectified current may be used When measuring half-wave rectified with a DC test meter, reading shall be multiplied by two
T-770 EXAMINATION
T-776
Shall be removed with a light air or low pressure dry air from a bulb.
T-777
Interpretation
T-777.1 Visible (Color Contrast) Magnetic Particle T-777.2 Fluorescent Magnetic Particles
It shall be performed in darkened area At least 5 min. for operator adaptation At least 5 min. for black light warm up Minimum black light intensity is 1000 W/cm2
T-770 EXAMINATION
T-778
Demagnetization
T-779
When it is required
T-780
EVALUATION
In accordance with acceptance standard Localized surface irregularities may produce false indications Broad areas of particle accumulation, which might mask indications are prohibited.
T-790 DOCUMENTATION
T-791 Multidirectional magnetization Technique Sketch T-792 Recording of Indication T-792.1 Non-Rejectable Indications T-792.2 Rejectable Indication
T-790 DOCUMENTATION
Shall include: Procedure No. and revision, equipment and type of current, Magnetic particle type, personnel and qualification level, sketch of indication, material and thickness, lighting equipment, date and time of examination.
Article 7
: Mandatory Appendices
APPENDIX I Magnetic Particle Examination Using the AC Yoke technique on ferritic Materials Coated with Non-magnetic Coatings APPENDIX II Glossary of Term for Magnetic Particle Examination
I-721.1 Requirements
APPENDIX I
I-723
Personnel Qualification
I-724 I-730
I-740 I-741
APPENDIX I
I-750 I-751
I-760 I-761
APPENDIX I
I-762 Light Intensity Measurement I-762.1 White Light
APPENDIX I
I-780
Evaluation
I-790
Documentation
III-710 Scope III-711 References III-720 General III-721 Personnel Qualification Requirements
APPENDIX III
APPENDIX III
III-730 Equipments
III-740 Requirements
III-760 Calibration
APPENDIX III
III-770 Examination
III-780 Evaluation
III-790 Documentation