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THE FOREMOST REQUIREMENT OF INDIA

McKinsey report India's demand is 315GW by 2017 Which is more than double the current installed capacity

The Planning Commission of India wants to implement Rajiv Gandhi Grameen Vidyutikaran Yojna for the rural electrification with an investment of about Rs 34000 crore
11th 5 YEAR Plan Wants to add 78 Gigawatts power generation Anil Razdan, Secretary, Ministry of Power statement India to emerge as a major power equipment manufacturing hub & vast opportunity exists, specially for small entrepreneurs

It is a bonanza for the industry and an opportunity not to be missed.

BUT 73% power generated in INDIA is from Thermal Power and 90% of it is coal based. Ash content is 27% to 42% of the coal used. Increase in FLYASH generation has risen from 4 crore to 11crore ton in the last decade and will rise to 1100 crore ton in coming decade. The flyash generated in thermal power station causes many hazardous diseases like Asthma, Tuberculosis etc. Till date only 14% of the Fly Ash generated is being utilized

AND

Approximately 10,000 hectares of top soil is being lost every year for brick manufacturing and road construction. If we continue in this format, very soon, we will not have sufficient soil to produce our minimum required food.

Ministry of Environment & Forest (MoEF)


Had issued a Gazette Notification on 14 Sep 1999

Stipulating that no person shall be permitted to manufacture clay bricks or tiles or blocks for use in construction activity without at least 25% of ash (fly ash, bottom ash, or pond ash on weight to weight basis), within a radius of 50 Km from coal or lignite based thermal power plants in INDIA.

Ministry of Environment & Forest (MoEF)


Had amended the Gazette Notification on 27 Aug 2003 making it compulsory to use fly ash for manufacturing building material by increasing the radius from 50 Km to 100 Km 25% use of fly ash by 31 Aug 2004 50% use of fly ash by 31 Aug 2005 75% use of fly ash by 31 Aug 2006 100% use of fly ash by 31 Aug 2007

Ministry of Environment & Forest (MoEF)


Had amended the Gazette Notification on 06 Nov 2008 That Central Government will exercise its power on or after the expiry of a period of sixty days (05 Feb 2009) from the date of notification published and displayed in public, to implement the above notification. It will be applicable to all construction agencies of Central or State or Local Government and private or public sector and it will the responsibility of all the agencies either undertaking construction or approving the design or both to ensure compliance Submit annual returns to the concerned State Pollution Control Board or Pollution Control Committee.

THE AMICABLE SOLUTION

The has come out with an amicable solution by joining its hand with 1.Institute for Solid Waste Research & Ecological Balance (INSWREB) 2.Industrial Development Bank of India (IDBI) 3.Shanghai Electric Company (SEC) 4.The Community Development Carbon Fund (CDCF) of the World Bank (WB) And intends to jointly promote the Flyash Mission

Do you want to participate in this

Fly Ash Revolution

THE PRODUCT
The Fly Ash mission aims to promote Fly Ash bricks as an alternative to burnt clay brick within the construction sector in India. Fly ash is mixed with two other ingredients available as industrial byproducts: Lime from the acetylene industry, and Gypsum from chemical plants. This is proving to be a revolutionary invention that produces bricks without the sintering process and consequently no greenhouse gases are emitted. The ultimate product is none other than FaL G Brick which is well qualified as emissionabating project to receive the benefits of carbon credits.

COMPARISION NORMAL CLAY BRICK


Varying colour as per soil Uneven shape as hand made Lightly bonded Plastering required Heavier in weight Compressive strength is around 35 Kg/cm2 More porous

FLY ASH BRICK


Uniform pleasing colour like cement Uniform in shape and smooth in finish Dense composition No plastering required Lighter in weight Compressive strength is around 100 Kg/cm2 Less porous

Thermal conductivity 1.25 1.35 W/m2 C Thermal conductivity 0.90-1.05 W/m2 C


Water absorption 20-25% Water absorption 6-12%

PROFITS WHICH CAN BE EARNED


TYPE OF WHO PROFIT WILL HELP HOW

DIRECT NTIL SEC

BY PROVIDING YOU THE TECHNOLOGY BY SETTING UP THE PLANT ON LSTK BY ENSURING THE INTIAL MARKETING BY BUILDING UP MARKETING STRATEGY BY CREATING A BRAND ESTABLISHMENT SETTING UP A CDM EARN THROUGH CARBON CREDIT PARTICIPATION IN GREENATHALON

INNTIL DIRECT IDBI WB

ROLE TO BE PLAYED BY NTIL


Agency Areas Specific Responsibilities
Project management from site selection to commissioning Lump Sum Turnkey Project Educate and Train people to achieve a greener earth Ensure implementation of the Community Development Mechanism (CDM) along with IDBI Transfer the data and records as per the monitoring requirements of CDM for Carbon Credit payments from World Bank Initial marketing of the product

NORTH Techno Projects India (P) Ltd. (NTIL)

Project management, Liasoning, and annual maintenance of FaL-G plants.

ROLE TO BE PLAYED BY YOU


Agency Areas Specific Responsibilities

Micro Enterprises / High Capacity Automation Plants (HCAPs)

Setting up and operating FaL-G plants

Mobilize resources Procure equipment and machinery Market the products Maintain the data and records as per the monitoring requirements Implement environment management plans as agreed Propagate Fly Ash Revolution and show the whole world the benefits

ROLE DIAGRAM

NGO

FABMA

MARKET

SEC WB

NTIL

U
INSWREB

IDBI

PRICE PROFIT RATIO FaL-G Bricks (Without Cement)


Raw Materials Items For 1 Brick age % Wt 3.2 Kg Wt/Brick Size Rate/Kg 75x125x250 Amt/Brick

Fly Ash
Sand Lime Gysum Total

55
25 15 5 100

1.76
0.80 0.48 0.16 3.2 Selling Price

0.20
0.10 1.00 1.20

0.35
0.08 0.48 0.19 1.10 2.90

Taken for SME/For HCAPS it will reduce by 30% overheads Breakage %2 Manpower Electricity 0.02 0.16 0.10

Profit
Profit direct % Indirect profit through Carbon Credit Profit indirect % % THEREFORE TOTAL PROFIT

1.20
70.99 0.08 4.72 75.71%

Marketing
VAT @ 4% Total Total Cost Price

0.20
0.11 0.59 1.70

PRICE PROFIT RATIO FaL-G Bricks (With Cement)


Raw Materials Items For 1 Brick age % Wt 3.2 Kg Wt/Brick Size Rate/Kg 250x125x75 Amt/Brick

Fly Ash
Sand Cement Total

62
30 8 100

1.98
0.96 0.26 3.2 Selling Price Profit Profit direct %

0.20
0.10 4.80

0.40
0.10 1.23 1.72 3.50 1.17 50.47 0.08 3.44

Taken for SME/For HCAPS it will reduce by 30% overheads Breakage %2 Manpower Electricity Marketing VAT @ 4% 0.03 0.16 0.10 0.20 0.11

Indirect profit through Carbon Credit


Profit indirect %

Total
Total Cost Price

0.60
2.33

% THEREFORE TOTAL PROFIT

53.91

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