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Name of the Staff Members Designation Branch Institute Year/semester Subject Subject Code Topic Duration Sub. Topic Teaching Aids : P. Ramulu : Work Shop Supdt., : Mechanical Engineering : Govt. Polytechnic for women, Medak. : I year : Work shop Technology : M-105 : Foundry : 100 Minutes : CO2-moulding, Defects in castings. : Animation Clips & Images
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Recap
In the previous class we have discussed about Classification of centrifugal castings True centrifugal casting where we see a revolving mould to produce pipes ,gun barrels Semi - Centrifugal casting where Symmetrical castings like wheels are produced with revolving moulds Centrifuging where the rotating mould consists of a no.of small moulds
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Objectives
On completion of this class , you would be able to know about : About Co 2-moulding. Defects in castings.
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CO2-Moulding Process
The mould becomes harder and posses high strength.
Molten metal is poured immediately after gassing.
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Disadvantages
Use of CO2 gas is expensive.
Difficulty in re- using moulding sand.
Poor collapsibility
Cost of binders is high.
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Applications
This method is used for ferrous and nonferrous castings
Suitable for thick walled steel castings
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Defects in castings
Blow holes. Cold shuts & mis runs. Hot tears. Mismatch Shrinkage cavities Fins or flash Slag inclusions Swell Scabs
Contd.
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Defects in Castings
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Blow holes
These are Spherical voids
lack of permeability.
improper ramming. more moisture content.
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Hot tear
These are cracks.
Occur due to:
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Mis match
A shift of individual parts of casting.
Occur due to:
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Shrinkage
These are voids in casting. Occur due to: insufficient feeding Occur due to poor casting design Occur due to incorrect arrangement of gates & risers. Occur due to high temperature of molten metal
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Fins or Flash
It is thin projection of metal.
It appears along the mould joint.
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Swell
The surface will be non uniform or over size It occurs due to the
Improper ramming
Rapid pouring of molten metal
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Scabs
These are lumps of excess metal Irregular projection containing sand inclusions.
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Scabs
Due to improper ramming
Eliminated by
proper ramming
Using fine facing sand
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Summary
In this class , you have learnt
Defects in castings namely blow holes, cold shuts and mis-runs ,hot tears , mismatch, slag inclusions , swell, scabs etc
Quiz
1. Hot tear occurs due to ____________________.
Contraction stress 2. Fins means ________________________. Thin projections of metal 3. Blow holes appear in castings due to ____________. Spherical voids
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1. 2.
3.
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