Laboratory Capabilities For

Purdue University

August 14, 2002

Agenda
Background Overview of Siemens Laboratory Control Options System Management Why Siemens? Discussion

Introductions and Background

Our relationship spans many years. We are committed to helping Purdue now and in the future.

Driving Forces at Purdue State budget crisis Reducing energy costs Training and maintaining Future goals

What makes Siemens different?

MARKET EXPERTISE

K-12 Schools

High-Tech Manufacturing

Healthcare

Higher Education

We have provided building solutions to more than 20,000 North American locations.

CUSTOMER SATISFACTION

#1

in customer satisfaction for 5 consecutive years

*Based on a blind survey of the market.

Q.

For each building management and control systems you have installed and currently use, indicate your overall level of satisfaction.

Critical Environment Customers

Indiana University Michigan State University Merck Abbott Laboratories U.S. EPA Northwestern University Bristol Myers Squibb Virginia Institute of Tech. Dupont

Ford Motor Company Monsanto Harvard University U.S. DEA Carleton University Dow Los Alamos National Lab General Motors Texas A&M

Compatibility by Design Unique in the Industry

1979:
System 600 Introduced

1986: Introduced

Insight PC w/s

1992: Modular

Building Controllers (MBC)

2002

1983: Standalone

Control Units

1990: Campus-wide

1991: Introduced

1997: Modular

Insight with Ethernet

Laboratory Controls

Equipment Controllers (MEC)

So many choices, which one is best?

What are the goals of a laboratory ventilation system?

Chemical Fume Containment Safe & Proper Lab Room Environment Safe Total Building Environment

Fume Hood Airflow Control Via Siemens Venturi Air Valve

Control Process:
VAV Fume Hood Controller
400 4 Ft2 cfm

1. Controller Determines Sash Position

Siemens Venturi Air Valve

2. Controller Calculates Total Open Area

= Sash Height x Width + Fixed Open Area
= Area Ft2 x Face Velocity
(4 Ft2 x 100 Ft/Min = 400 Ft3/Min (400 CFM)

Airflow Sensor

3. Controller Calculates Reqd. Exhaust

4. Measure Airflow & Compare

Sash Sensor

5. Position Cone

25 CFM per Ft2 of Work Surface

(NFPA 45 & Z9.5)

Update Display Panel FPM

Siemens Venturi Air Valve

Integrated Airflow Sensor

Siemens Venturi Air Valve

Electric Actuator Orifice Plate Airflow Sensor

Airflow Measurement Makes SIEMENS Unique !

dP Taps For Airflow Measurement 13

Phoenix Venturi Air Valve

Open Loop Control !

No Airflow Measurement !

Laboratory Ventilation Sources of Sound

SUPPLY AIR TERMINAL GENERAL EXHAUST TERMINAL
EXHAUST SYSTEM

FUME HOOD EXHAUST TERMINAL

RADIATED SOUND
DISCHARGE SOUND

Acceptable Laboratory Sound Levels

TEACHING LAB 35 TO 45 dB RESEARCH LAB 45 TO 55 dB

@ OPEN FUME HOOD

65 dB AIHA Z9.5: 85 dB MAX

(OFFICE / CONFERENCE ROOM: 25 TO 35 dB)

Why Siemens? -- We matched all key features !

Feature
Venturi Air Valve Pressure Independent Linear Proven Design Factory Calibrated Accuracy Response to flow upset Turndown Available sizes Cone Rod Coating Cone Rod Bushings Valve Coating for Corrosive Applications Ganged Valves Available External Insulation Slip & Flange Fittings Available

Phoenix
Yes Yes Yes Yes Yes +/- 5% Less Than a Second Specific to Valve Size 8, 10, 12 Teflon Teflon Heresite

Siemens
Yes Yes Yes Yes Yes +/- 5% Less Than a Second Specific to Valve Size 8, 10, 12 Plus 5 & 6 Teflon Teflon Heresite or Teflon as required Yes Yes Yes

Yes
Yes Yes

NC Sound Curves

NC Sound Curves
Venturi Airvalve Sound Power Level AVV & AVC Models Ducted Sound Power Level (10-12 watt)

Venturi Airvalve Sound Power Level AVV & AVC Models Ducted Sound Power Level (10-12 watt)

Radiated Sound Power Level (10-12 watt)

Supply Discharge Sound Calculation

NOTES: SUPPLY AIR TERMINAL 1. ASSUME SUPPLY FAN SOUND HAS BEEN ATTENUATED BY SUFFICIENT DISTANCE.

2. MAX SUPPLY AIRFLOW: 1200 CFM, 10" DIA. VAV TERMINAL

3. 10" DIA. LINED FLEX DUCT, 9' LONG FROM TERMINAL OUTLET TO EACH DIFFUSER 4. TWO 24" SQUARE PERFORATED DIFFUSERS

125 Hz SUPPLY VAV TERMINAL @ 0.5 "WG ENVIRONMENTAL ADJ. FACTOR: DIVISION TO 2 DIFFUSER DUCTS: LINED FLEX DUCT,10" DIA, 9' LONG: DUCT END REFLECTION: SOUND POWER LEVEL @ DIFFUSER: DIFFUSER GENERATED SOUND: COMBINED SOUND POWER LEVEL: SPACE EFFECT (20'W X 30'L X 9'H): 71 -3 -3 -8 -9 48 60 60 -5

250 Hz 64 -2 -3 -17 -4 38 54 54 -6

500 1000 2000 Hz Hz Hz 61 -1 -3 -25 -2 30 49 49 -7 57 -1 -3 -28 -1 24 46 46 -8 51 -1 -3 -27 0 20 44 44 -9

4000 Hz 46 -1 -3 -17 0 25 43 43 -10

SOUND PRESSURE LEVEL @ 5'H:

55

48

42

38

35

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Laboratory Ventilation Air Consumption vs. Type of Hood

Constant Volume Bypass

FULL EXHAUST AT ALL TIMES
LARGE BYPASS SASH AREA

AIRFLOW RELATIVELY CONSTANT AT ALL TIMES

CAV bypass hood exhaust to remain essentially unchanged (less than 5% change).Z9.5

VERY COSTLY TO OPERATE

6 FUME HOOD @ 1250 CFM ANNUAL COST*.$3750 to $6250 FULLY 100% 50% CLOSED OPEN
*Annual average cost of $3 to $5 per CFM

Laboratory Ventilation Air Consumption vs. Type of Hood

Constant Volume Bypass - 2 Position

EXHAUST REDUCTION DURING UNOCCUPANCY
DAMPER W / 2 POSITION CONTROL LARGE BYPASS AREA SASH

ROOM CONTROLLER
SASH CLOSED
SAME AS REGULAR CAV DURING OCCUPANCY. AIRFLOW REDUCED TO 20% DURING UNOCCUPANCY. WORKS IN CONJUNCTION NNWITH SUPPLY AIR REDUCTION.

FULLY 100% 50% CLOSED OPEN

Fume Hood Shutdown Requirements

1. Maintain Required Room Ventilation Rate (ACH). 2. Maintain Room Negative Pressurization if ..Hazardous Substances Are Present in Room. 3. Remove All Chemicals From Fume Hood.

4. Post Sign:

Warning Fume Hood is Not Operational. Do Not Use !

Warning Fume Hood is Not Operational. Do Not Use !

100.5

CAV 2 - Position Laboratory Ventilation Control

SUPPLY AIRFLOW
ROOM SUPPLY AIR TERMINAL

EXHAUST AIRFLOW

CAV 2 - POSITION CONTROLLER ROOM CONTROLLER UNOCCUPIED

0.5

INFLOW FROM ADJACENT AREAS

Laboratory Room

CAV FUME HOOD

Laboratory Ventilation Air Consumption vs. Type of Hood

Variable Air Volume

EXHAUST MODULATION FOR CONSTANT FACE VELOCITY
VAV FUME HOOD FACE VELOCITY CONTROL BY SASH SENSING

RESTRICTED BYPASS SASH

SASH POSITION AIRFLOW CONTROLLED TO ENSURE CONSTANT FACE VELOCITY. AIRFLOW REDUCED TO 20% WHEN SASH IS FULLY CLOSED. COST OF OPERATION TYPICALLY 40% OF CAV BYPASS FUME HOOD ALSO REQUIRES VAV ROOM VENTILATION CONTROL.

FULLY 100% 50% CLOSED OPEN

VAV Laboratory Ventilation Control

SUPPLY AIRFLOW
ROOM SUPPLY AIR TERMINAL

EXHAUST AIRFLOW

ROOM GENERAL EXHAUST

VAV FUME HOOD CONTROLLERS

EXHAUST

ROOM CONTROLLER INFLOW FROM ADJACENT AREAS

Laboratory Room

0.5

0.5

VAV FUME HOODS

Air Consumption vs. Type of System

A I R U S A G E

OCCUPIED

UNOCCUPIED
CAV (1 POSITION) VAV (2

Laboratory Facility Annual Energy Expense Per Sq. Ft.

CAV

$12.00 $10.00 $8.00 $6.00 $4.00

VAV 2-POS CAV

$2.00
$0.00 Ventilation Control Scenario

Laboratory Room Ventilation

Negative Room Pressurization

=
EXHAUST SUPPLY

Diff.Airflow Tracking Airflow Tracking Airflow Tracking Pressure Sensing

Room Pressurization Dynamics

Room P depends upon:

E X H A U S T

1. DIFFERENTIAL AIRFLOW (DA) CFM S U P P L Y 2. ROOM LEAKAGE AREA (A) Sq. Ft. ROOM SIZE P = (DA 2610 A )2 *

* 1999

ASHRAE Handbook - HVAC Applications - Page 51.5

Laboratory Room Ventilation

Room Pressurization Dynamics
0.02 P IN. H20 0.2 sq. ft. Tight Room

0.5 sq. ft. 1.0 sq. ft. - - -Average- - Room

Room Differential Airflow

0.01

Room Differential Pressure

25 CFM

25 CFM

0.00 0

DOOR OPEN

100 200 300 DIFFERENTIAL AIRFLOW - CFM

400

Laboratory Room Ventilation

Room Pressurization Control Comparison Airflow Tracking
Supply & Exhaust Airflow Sensing

DP Sensing
DP Sensor in Wall

Signal Unaffected By Normal Activities

Enables Fast Fume Hood Control Response Control Action Doesnt Affect Building Air Balance

Signal Affected By Doors, People, Wind, Temp, etc.

Delays Fume Hood Control Response

Control Action Affects Building Air Balance

System Management

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Laboratory Ventilation Floor Level Network

LABORATORY ROOM
ROOM SUPPLY TERMINAL

LABORATORY ROOM
ROOM SUPPLY TERMINAL

ROOM GENERAL EXHAUST

ROOM GENERAL EXHAUST

0.5

0.5

0.5

0.5

FLOOR LEVEL NETWORK (FLN)

System 600 APOGEE Architecture Floor Level Network (FLN)

Building Controller

System 600 APOGEE Architecture Building Level Network (BLN)

Building Level Network (BLN)

ROOM SUPPLY TERMINAL

ROOM GENERAL EXHAUST

Central Monitoring & Control

0.5 0.5

Dynamic Graphics Alarm Monitoring System-Wide Control Status Reports

Apogee Insight Workstation

System 600 APOGEE Dynamic Graphics

FUME HOOD 046
SASH HEIGHT 0 Inches 18 Inches 28 Inches EXHAUST 525 CFM 800 250 FACE VELOCITY 103 Ft./Min. 64 Ft./Min. NORMAL

Integration

Siemens can utilize existing Phoenix Air Valves with existing electric actuators or with a Siemens electric actuator. Siemens would add airflow measurement to enhance performance. Siemens laboratory controls can be integrated into the existing Automated Logic system utilizing Bacnet.
FUME HOOD 046
SASH HEIGHT 16 Inches

FACE VEL. 103 FPM

Why Siemens?

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Key Benefits to Purdue

Reduce capital expenditures through competitive bid process Reduce operational expenditures
Reduced training costs Shorter learning curve for maintenance staff Single source responsibility

Backward and forward compatibility Support (e.g., service, training)

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Thank You

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