Delivering wireless technology to the process industry

Kelly Waters Emerson Process Management Business Development Kelly.Waters@Emerson.com

Standards Certification Education & Training Publishing Conferences & Exhibits

Global Wireless Users

Agenda
Wireless Technology Overview Communication Security Network Topologies and Standards Integration into Existing Plant Control Information Systems Communication Protocols Wirelessly accessing diagnostics of existing measurement devices Overcoming Obstacles to Wireless Implementations in Process Control Environments Technology Demonstration

What is the Cost of Information?

Marshalling Panel Bundled Sensor Cable Junction Box(s) $$$$$$$

Control Room

3rd Party

Up to 90% Installation Cost Reduction

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No Wires where do you get the Power?

Start with Robust Low Power Sensors
Advanced sensor electronics with ultra-low power embedded radio for reliable communications

200 180 160 140 120 100 80 60 40 20 0

Average Power (mW)

Use Sparingly Power is Gold

Unique power management capabilities to further minimize energy requirements

Replenish Energy
Energy harvesting techniques such as thermal, solar, and others are in trials

Cell Phone 4-20mA Super Transmitter Module

Smart Wireless Device

Many Power options will be available: Line power, Solar, vibration, Thermal Gradient
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What the process industry needs

Security Reliability Open Standards Proven Sensors & Robust Communications Ability to deal with difficult Environments Easy to install and maintain

We are working with Cisco to provide the complete plant solution

Wireless Standards: Plant Network 802.11 Security Asset Tracking 802.16 Plant Network

Operations

Asset Management
Mobile Worker

Control Network 802.11 802.16

SP100*

Control Network Field Network Field Devices 802.15.4 Wireless HART*

Self-Organizing Networks

*Wireless HART and SP100 Standards in Development 7

Agenda
Wireless Technology Overview Communication Security Network Topologies and Standards Integration into Existing Plant Control Information Systems Communication Protocols Wirelessly accessing diagnostics of existing measurement devices Overcoming Obstacles to Wireless Implementations in Process Control Environments Technology Demonstration

Best In Class Security Solution Addresses Customers Biggest Concern

Threat to: Protection Encryption Authentication Network Devices Gateway Information System

Verification
Anti-jamming Key Management

Validated with customers and wireless experts

Self Organizing Network

No TCP/IP messaging 128 bit encryption User definable key rotation Frequency hopping spread spectrum

Gateway

Information Systems

Ethernet: VPN, HTTPS - All other ports are closed Serial (RS485/232): Modbus

Wired or Wireless

Legacy Host

Agenda
Wireless Technology Overview Communication Security Network Topologies and Standards Integration into Existing Plant Control Information Systems Communication Protocols Wirelessly accessing diagnostics of existing measurement devices Overcoming Obstacles to Wireless Implementations in Process Control Environments Technology Demonstration

10

WirelessHART Standard Approved and Released on Sept 7, 2007

The Board affirmed the vote of the members and released the HART 7 specifications, including WirelessHART WirelessHART is the first open wireless standard for process measurement and control
Backward-compatible extension to the HART Protocol Fully supported by existing HART tools used today Developed by team of leaders in the automation industry, including ABB, E+H, Emerson, Honeywell, Siemens and others WirelessHART addresses the critical needs of the process industry for simple, reliable and secure wireless communication in the real world industrial plant environment. -HART Foundation Press Release

Fully compliant WirelessHART products from Emerson will be available Spring 2008
EMR will offer customers a migration path to the fully compliant WirelessHART standard

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Agenda
Wireless Technology Overview Communication Security Network Topologies and Standards Integration into Existing Plant Control Information Systems Communication Protocols Wirelessly accessing diagnostics of existing measurement devices Overcoming Obstacles to Wireless Implementations in Process Control Environments Technology Demonstration

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Attributes of a Wireless Hart Gateway

Configuration, Maintenance & Trouble shooting
All accomplished via web browser connection No tag license
4000 point Trending Host integration

Information Management
Modbus (TCP & RTU) OPC HTTP

User Alerts

Device Management

Simple Configuration Device Diagnostics Utilities for saving configuration Supports Device Description Language

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Flexible Data Access

OVATION

Serial interface
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Process Control LAN

Agenda
Wireless Technology Overview Communication Security Network Topologies and Standards Integration into Existing Plant Control Information Systems Communication Protocols Wireless Hart
Overcoming Obstacles to Wireless Implementations in Process Control Environments

Wirelessly accessing diagnostics of existing measurement devices Technology Demonstration

16

Self Organizing Networks Just Work! No Site Survey, >99.9% Data Reliability, Robust

To Host

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Agenda
Wireless Technology Overview Communication Security Network Topologies and Standards Integration into Existing Plant Control Information Systems Communication Protocols Wireless Hart
Overcoming Obstacles to Wireless Implementations in Process Control Environments

Wirelessly accessing diagnostics of existing measurement devices Technology Demonstration

18

Self Organizing Networks Will Unlock Stranded Diagnostics in Legacy Plants

24 million installed Wireless upgrade modules will HART devices have underutilized unlock these diagnostics and extend ROI diagnostics because the plant doesnt support a digital architecture

Legacy Host

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Scoping a project

Standards Certification Education & Training Publishing Conferences & Exhibits

Wireless Best Practices Ensure a Robust Network

Planning Your Network
Scope the project Plot devices on a scaled drawing Plot device network connections Integrate the gateway into the system Install and commission units Verify & Fortify the network connectivity

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Best Practice #1: Planning Your Network

Plot devices on a scaled drawing

1. 2.

Plot desired devices Plot additional devices

Plot with traditional process connection locations

Control Room

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Understanding Impenetrables

Emergent

Canopy

Tower

Infrastructur e decreases range

tank Control Room tank tank Half Range M

tank tank tank

Floor

Large Enclosed Building or Entire Process Unit Or Excess Span P Impenetrable

Full Range

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Understanding Application Of Range Extenders

Easy fix to any connectivity problem
Emergent

Tower

Range Extenders perform best in the canopy RE

Canopy

RE
tank Control Room tank tank Half Range M tank tank tank

Floor

Large Enclosed Building or Entire Process Unit Or Excess Span P Impenetrable

Full Range

Light Posts are Ideal Mounting Locations

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Understanding Gateway Placement

Emergent

Location: 1. Outdoor canopy 2. Indoor with remote antenna in canopy

Canopy

GW
Control Room

RE
tank tank tank Half Range M tank tank tank Impenetrable Entire Process Unit

Tower

Distributed for maximum reliability

GW
P

Floor

Full Range

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Best Practice #1: Planning Your Network Understand the desired host integration
Corporate
Secure Wireless Network (DMZ)

1.

Integrate gateway into information systems

1. Serial
2. Ethernet + Serial 3. Ethernet 4. Wireless Ethernet

Office

Data Historian

GW
Process Control
Ethernet Modbus TCP/IP OPC HTML Serial Modbus

2.
3.

GW GW

Ensure network security Identify integration points

Data DCS PLC Operator Historian

Ethernet = Optimal

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Understanding The Worse Case Range extenders can solve any problem! Worse Case Scope Bridge the Gaps with range extenders

RE

RE

RE

RE RE

GW GW

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Agenda
Wireless Technology Overview Communication Security Network Topologies and Standards Integration into Existing Plant Control Information Systems Communication Protocols Wireless Hart
Overcoming Obstacles to Wireless Implementations in Process Control Environments

Wirelessly accessing diagnostics of existing measurement devices Technology Demonstration

37

Rosemount 3051S Wireless Pressure Transmitter

Proven 3051S Scalable SuperModule Platform

Integrated Pressure, DP Level, and DP Flow Solutions (3051SFx) Ultra and Ultra for Flow Performance 10 Year Stability, 12 Year Warranty!

Rich HART Data & Diagnostics

4 User Configurable Alerts

Large Local Display Available with SST and Aluminum housings SmartPower Power Module
5 year life Intrinsically Safe
Units of measurement
Alert OFF Alert ON Alert OFF Alert Set Point Deadband Assigned Variable Time

I.S. Class 1 Div 1 Approvals

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Rosemount 648 Wireless Temperature Transmitter

Accept Wide Variety of Sensor Types Rich HART Data & Diagnostics
Open or short diagnostics 4 User Configurable Alerts

Thermocouple, RTD, mV, Ohm 4 20 mA signals

Large Local Display Available with SST and Aluminum housings SmartPower Power Module
8 year life Intrinsically Safe

CPS Offering

I.S. Class 1 Div 1 Approvals

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Rosemount 702 Wireless Discrete Transmitter

Supported Switch Types
Single Poll Single Throw (2) Single Poll Double Throw (1)
SPST

Applications
Level, Flow, Pressure, Temperature Valve Positioning
SPDT

4 User Configurable Alerts Large Local Display Available with SST and Aluminum housings SmartPower Power Module
8 year life Intrinsically safe

I.S. Class 1 Div 1 Approvals

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Rosemount Analytical Model 6081P Wireless pH Transmitter

Attributes
HART 7 / Wireless HART Compliant Encrypted Data Transmission, 802.15.4 Standard Omni-Directional Antenna Power Optimized Electronics IS Power Module; 3 Years @ 1 Measured Value / Min Intrinsically Safe Compatible with Existing pH Sensors Supports Multiple Languages
English, French, German, Italian, Spanish, Portuguese

Benefits
Self Contained Instrument Allows for Easy and Low Cost Installation No Communication or Power Lines Required Monitor Remote Locations at a Fraction of Traditional Installation Costs Extends the Benefits of PlantWeb Gain Valuable Field Intelligence in Areas That Are Physically or Economically Out of Reach Reach New Places Faster, Easier Than Before
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Smart Wireless THUM Communicator

Delivers additional information
Access to advanced diagnostics Multi-variable access Device status to know before you go Expands wireless to new measurement points

2 or 4 Wire HART Devices

HART 5.0 or newer

Does not impact connected device approvals

Intrinsically Safe & Explosion Proof THUM is available with same approvals

SmartPower
Scavenges power from existing source No batteries

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What it Takes

1700/2700

2400

+ 1420 Gateway

775 THUM Communicator

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4300 Product Overview

Front- Showing User Interface

Back-Showing NAMUR Mounting Interface Pushbutton/LCD Interface Battery Powered 2.4GHz Frequency Band Non-contact, linkage less position sensing

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CSI 9420 Wireless Vibration Transmitter

Range between transmitters is 300 feet

Transmitter contains: signal processing, power module, radio communication

Overall & PeakVue Scalar Values

Transmitter is mounted away from the machine.

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Vibration Measurements More Than a Single Overall Value

Overall Vibration measured in Velocity units (in/sec)
2Hz-1000Hz per ISO 10816 standard. Guidelines and tables in velocity units exist to guide plant engineers and maintenance staffs on alert limits

PeakViewTM Overall measured in gs pk

PeakView is a numerical method to detect peak vibration typically due to rolling element bearing failures 1kHz to 20kHz measurement range; 1kHz HP filter

Temperature
With embedded temperature sensor, can measure -36 deg to +250 deg F

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Global Wireless Users

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Thank You
Any Questions?
Standards Certification Education & Training Publishing Conferences & Exhibits