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Contents
General Information and Timelines SCR (Selective Catalytic Reduction) Technology SCR Components Application guidelines Test Reports AUS 32 Quality Requirements MOM with Cummins
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1) The thermal cycle test was developed to evaluate the thermal and mechanical fatigue resistance of components. 2) The cycle includes both a thermal abuse condition and a mechanical abuse condition which occur over the duration of a six minute cycle. 3) Within this time frame, the cycle transitions from idle to a steady-state abuse power condition and then transitions back to idle for the duration of the cycle. Peak Power Overfuel 1) The PPO test was developed as a hurdle test to evaluate the durability and reliability of components. 2)It is a steady state test run at 1800 RPM engine speed with 120% of the set torque curve fuel rate, at 1800 RPM. High Speed Mechanical Test 1) The purpose of the HSM test is to evaluate the effects of high engine speeds on engine durability and wear. 2) The HSM is a steady state endurance type test. The test is run for 1000 hours.
No impact seen on aftertreatment components after PPO Test No impact seen on aftertreatment components after HSM Test
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1) To determine if the nozzle cracks due to shock from a sudden shift from a cold state to a hot state. 2) The nozzle operates under conditions which could be extremely cold and suddenly hot. Due to these conditions which could affect the mechanical properties of the nozzle, it is likely that the nozzle could crack due to this sudden change in temperature. 3) A Decomposition pipe with a nozzle attached was used. It was attached to engine exhaust outlet and then chilled to freezing temperatures. The engine was started causing the temperature in the exhaust tube to reach 45 C in less than 3 minutes.
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PASS
Resonant search
PASS
Thermal Shock
PASS
Mechanical shocks
PASS
Drop test
PASS
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Besides these detailed test reports of thermistor and NOx sensors are also available.
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1. 2. 3.
FIRE/EXPLOSION HAZARD Non combustible. Not considered to be a significant fire risk Expansion or decomposition on heating may lead to violent rupture of containers 4. Decomposes on heating and may produce toxic fumes of carbon monoxide 5. May emit acrid smoke.
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PROCEDURE FOR HANDLING Limit all unnecessary personal contact Use in a well-ventilated area Keep containers securely sealed when not in use 4. Always wash hands with soap and water after handling 5. Keep away from heat and direct sunlight
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S. No.
1
Points Discussed during TML visit along with CES and VCL team on 21/11/09.
CES/VCL to have joint plant visit to Lucknow to create awareness/storage/dispensing/see the plant mid Dec 09
Status of MOM points as on Dec 18,2009 (as per Discussion with CES)
Done
PDC (Rev)
Detailed Training for service & Prod training will be carried out at the end of Jan 2010 by CES CES/ VCL to share detailed plans (production/ service) - mid dec Training will be carried out in 2 Levels1) End of Jan 10 09 Diagnostic Trng 2)Assy Line Operator Trng This include Training to service persons also
CES to visit TML Lucknow for understanding end-of-line testing to CES to provide 50 Engines Data for Engine cater for BS-IV requirements. Check with chassis passing limit for Performance (emission) to TML on the basis of emissions which the passing limits of Emission can be set CES/VCL to get in touch with TML Mktg to understand volume requirements 30Nov 09 Component level test to be shared by CES DVP for each Project to be shared Decision on the level of Part Level Component Sharing to be taken after internal Discussion with Suppliers by CES CES to come back on the requirement issue for Flasing of Software in Nox ECU & has to provide the same in case it is required CES confirms the same
TBG
23-Dec-09
23-Dec-09
INSITE Pro available with TML includes all features pertaining to BS-IV -
AS per CES Nox Sensor is protected till 14V TML/CIL/CES electronic team to check electronic compatibility In 36Vspikes & Dosing Unit from 9-32 V , Still CES terms of alternator /other electrical items for performance e.g. to confirm the same & also revert back on the spikes, electronic noise Low & High Current value of sustainence of the System
Closure 20 Jan 10
CONT.
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S. No. Points Discussed during TML visit along with CES and VCL team on 21/11/09.
CES to provide guidelines for checking in emergencies in case of line failure/ warranty of system and troubleshooting manual. ( e.g. plan for spare parts, establish accountability , back-up plan in case of line rejects, etc) 27Dec 09 CES to discuss with Fleetguard on serviceability of air-oil separator (e.g. Is it use and throw spin-on filter) 23 Nov 09 CES to suggest testing equipment options to verify tail-pipe Nox limits: TML to provide current testing facility. CES to confirm on capability 25 Nov 09
Status of MOM points as on Dec 18,2009 (as per Discussion with CES)
CES to carry out Training in 2 Levels1) Diagnostic Trng 2)Assy Line Operator Trng CES to share the DO & DONT Check Sheet for Assembly As per CES THE Filter is disposable one & is to be replaced after every 60000KM CES recommnended the Horiba Testing Equipment Detailed discussion of the same has done with planning As per CES Shell is protected for rust & Protecion. No solution available for the Reaction with VO5 (Venedium Penta Oxide) .CES to take up this issue with ERC Pune & Tests to be conducted for VO5 reaction with Water & results to be analysed As per CES Testing for BS IV SCR System on Vehicle is already planned with ERC . The data for Urea consumption can be obtained from the same as the testing goes on As per CES Urea tank to be Cleaned with DeIonised Water for Adulterated Urea Solution Apart from this no Preventive maintenance for any part is required as such As per CES No Special requirement for Handling EGP is there . But EGP Handling trolley/Assy Fixture recommendation is sought from them Discussed with Planning with Volvoline during their visit on 17 Dec 09 Discussed with Planning with Volvoline during their visit on 17 Dec 09
PDC (Rev)
End of Jan 10
Closed
10
11
CES to check what precautions needs to be taken in case of water buried EGP due to heavy water logging 27 Nov 09
12
CES to check for AUS32 consumption trials with TCL Appl Engg 7 Dec 09
13
CES to explore requirements for preventive and service maintenance: mid-Dec09: CES to give guidelines for installation process, storage , cleanliness requirements for SCR parts to be defined for production and service after visit to TML Lucknow (closure of point - tentatively 3rd week of Dec09): CES to provide AUS32 tank maintenance guidelines for cleanliness levels to production and field VCL to provide details to TML to support procurement of dispensing Systems, Refracto meters & Quality Checking kits Dec 09 7
Closed
14
TBG
15
WIP
16
WIP
17
VCL to check for Legal and regulatory Requirements with State Pollution Boards mid Dec 09 VCL to check for explosive certificate requirements at TML plant states mid Dec 09 VCL to revert back on these Issues
21 Dec 09
18
19
VCL to check for disposal Methodology and GuideLines for AUS 32 which has expired its shelf Life-2nd Dec 09 VCL to provide TML guidelines for Handling/Storage of AUS32 for production and service Cummins/VCL to get in touch with STU co-ordinator TML Lucknow for AUS32 requirements (educate STU. Govt officials)
20
21
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Thank You