Presentation DCS

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UNION FENOSA gas SEGAS Services
DCS Systems
Consortium
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DCS Systems
Consortium
Control Loop
Heat Exchanger Process
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DCS Systems
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Recording Instrumentation
Circular Chart Recorder
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DCS Systems
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Controllers
DisplacerType Local Level Controller
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Control Valves
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Analog Instrumentation Loop
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The Digital Instrument Loop
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Smart Transmitters
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Functional Diagram of a Smart Transmitter
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DCS Systems
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Simple Proportional Control
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DCS Systems
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Moment Balance Pneumatic Proportional Controller
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DCS Systems
Consortium
Controller Output vs. Process Variable
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DCS Systems
Consortium
Proportional Plus Reset Controller
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DCS Systems
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Rate Contribution to Controller Output
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DCS Systems
Consortium
Proportional Plus Reset Plus Rate Controller
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Manual Feedforward Control
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DCS Systems
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Feedforward Model
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Feedforward Control with Feedback Trim
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DCS Systems
Consortium
Feedforward of a Level Process
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DCS Systems
Consortium
Temperature Control Loop
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DCS Systems
Consortium
Feedback Control Loop
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DCS Systems
Consortium
Typical Process Supply and Demand
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DCS Systems
Consortium
Simple Feedback Loop
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DCS Systems
Consortium
Response to Supply Upsets
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DCS Systems
Consortium
Simple Cascade Control Loop
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Relative Loop Performance to Supply Upsets
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DCS Systems
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Basic Ratio Process
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Typical Split-Range Control Loop
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Direct and Reverse Acting Valves
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Auto-Select Cut Back Control
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Multiple use of an End Device
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Interlocks
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Pneumatic Shutdown
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Local Control Loop
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Analog Field Panel
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DCS System Consoles
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Digital Control Screen
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Digital Controller Display
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Distributed and Logic Control

Analog Control System
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Distributed Control System with Data Highway
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DCS System
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Graphic Display
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Digital Controller Display
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Trend Display
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Inputs / Outputs of a Typical PLC
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Connection of a PLC Programmer to a PLC
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Electrical Schematic Symbols.
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Ladder Logic Diagram
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Simplified SCADA System
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Integrated Production Control System
~ A new system of CENTUM CS family ~
Control Execution
ERP (Enterprise Resource Planning)
Production Planning
Asset Management
BUSINESS DOMAIN
MES (Manufacturing Execution System)

Scheduling Maintenance Management Operation Assistance Modeling Simulation
CONTROL DOMAIN
Optimization Advanced Control
Safety Management
Control Execution
Field Communication Sensors, Actuators, Analyzers, ... Subsystems
Open System Architecture

To Internet Enterprise Resource Planning Training System & Simulation
ICS Computer FCS Simulation
Production Information Management Management System & Scheduling

WS/PC WS/PC
Process Model
APS
Ethernet Local Area Network and Wide Area Network

Optical Fiber
HIS
HIS
LIMS
V net
Analytical Instruments Optical Fiber
V net FCS
ENG HIS ENG PC
Controller
Controller
Laboratory
RIO
Engineering Environment Plant A Plant B
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DCS Systems
Open Architecture
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Sub-systems Integration
Advanced Control
Major Features of CS3000
Easy Expansion & Scaling
High Reliability
User Friendly HMI
Single Window
Efficient Engineering
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DCS Systems
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Why NT ? 1 -Time requires NT
Computer technology waves on control systems

UNIX Micro processor
NT and Microsoft
Distributed object
Agent
V 1st CENTUM
XL
CS
CS 3000
time
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DCS Systems
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Functional superiority to UNIX

- NT is only one (diverse types of UNIX are present) -Low-price platform - Open technology - Diverse peripheral devices - De fact standard NT is demanded by times
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System Configuration
Basic System Configuration

HIS
HIS
V net
V net
SFCS
Discrete I/O Analog I/O NIU Subsystem NODE IOU
LFCS
Straight Forward Architecture Masterless V-Net Communication Limited no. of Spare Parts
LFCS = Standard Field Control Station SFCS = Compact Field Control Station HIS = Human Interface Station RIO = Remote I/O bus NIU = Node Interface Unit IOU = I/O Unit
RIO
Discrete I/O Analog I/O Subsystems Fieldbus
System Scale Details

Min. Configuration
Max. Domain Configuration
Tag Number : 16-character

Max. System Configuration
Max. No. of Tags : 100,000 per HIS Max. No. of Stations : 64 Total Length of V-net : 500 m or 20 km Max. Length of RIO bus : 20 km per Max. No. of Domains LFCS
: 100,000 per HIS : 256 : 500 m or 20 km : 20 km per LFCS
: 16
Networking
APC Router Printer HIS Console Type HIS HIS
Ethernet Ethernet
ENG for Builder
Redundant V net
LFCS
SFCS
V net: high performance process data transfer Ethernet (Internal System Bus): file server network Sharing of external devices Sharing of trend / graphic and OPC Server Ethernet: Standard Interface with Computer Systems
Domain Hierarchy
Frame mode Computer Gateway Unit ACG
ISDN
HIS
HIS
Domain 1 BCV BCV
Public Line ACG

HIS LFCS
LFCS HIS LFCS
SFCS
Domain 4
SFCS
Integration of Remote Locations Domain 3 Provides High Capacity Integration of existing DCS
Domain 2
Console Type HIS
System Buses
V net
V net: Protocol : IEEE 802.4 Access Control : Token Passing Trans. Speed : 10 Mbps
LFCS
RIO bus
Remote I/O bus: Communication Polling Trans. Speed Mbps
: :2
System Buses : Extension Details

T T
HIS
HIS
HIS
V net
Optical
R R R R
Optical
R R R T
Co-axial Cable
R T
500m
15 km
500m
15 km
500m
LFCS
750m RIO bus
15 km
R R R R
750m
15 km
R R R R
750m
Twisted Pair
Optical
Optical
Maximum length of V net = 20 Km Maximum length of RIO Bus= 20 Km
NIU
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DCS Systems
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DCS Systems
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Human Interface Station

Open Industry Standards Windows-NT Ethernet (TCP/IP) Etc. Single Window Concept Process Windows Half-sized Windows 100,000 Tags Management Information Functions Data gathering & Data processing Reporting, Logging, Long Term Trending Etc..
*ALARM 01
X
88.06.29 3
Time (min.)
PEN PLOT
PRINT NOTES ZOOM VIEW TREND OPTIONS CANCEL HELP
NEW
BATCH REACTOR
100
75
50
25
850
950
1050
1150
1250
1350
1450
CLS
FIT1001
FIT1002
FIT2001
FIT2002
FIT3001
FIT3002
FIT3003
FIT3004
TUNING
(VIEWTREN.WPG)
UCUF
DCS Systems
Consortium
Operator Identification
Operator Identification by Key and/or by User Name and Password Operation Log File (Time, User Name, Batch ID etc.): Audit Trail (Log in and out) Process Alarms Operator Actions Operator Authority and Station Authority can both be active
Operation and Monitoring Windows (1) Window calling up by mouse clicking

Control Group Window
Navigator Window
Overview Window
Operation and Monitoring Windows (2)

CS3000 inherited the operation of CENTUM CS
Custom Graphic Window Trend Window
Tuning Window
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DCS Systems
Operator Guide Window
Consortium
Operation and Monitoring Windows (3)

Process Alarm Window
Operator Guide Window 40 Message / HIS Process Alarm Window 200 Alarm / HIS
Process Report Window
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Window Operation
Multi-Window operation Call up of window without erasing current displays Effective use of monitor by half-size window All Panels can be displayed in half-size windows
Security
Check user name
User User Group Check operation Permission operation Check

and monitoring scope and monitoring authority
Function block operation and monitoring Windows operation and monitoring Receipt of messages
User in
Operation History
Tag Basis Operation Mark

Important (Major Tag Alarm) Ordinary Tag
(Medium Alarm)
PV
CONTROL 0007 PV PV PVPVPV PVPV PVPV SV SV SVSVSV SVSV SVSV FIC001
Key Access Windows NT user security
Auxiliary (Minor Tag1 Alarm) Auxiliary (Logging Tag2 Alarm)
Operation and Monitoring Area

Example of operator A1 and A2
A1 HIS30 HIS31 HIS32 A2
Example of Operator A3, A4 and A5

A3 HIS30 A4 HIS31 A5 HIS32
Monitoring Only
FCS 1
FCS 2
FCS 3
FCS 4
FCS 5
FCS 1
FCS 2
FCS 3
FCS 4
FCS 5
Each operator has their own operation and monitoring area The operation level can be defined by the security function
Web Technology in CS3000
HIS Graphic browsed by Internet Explorer 4.0
Standard Alarm Generation and Indication

Process Alarm Occurs Indication ...
Any Panel
...
Alarm Window
Alarm Summary LED
Alarm Summary
Any Panel
Overview Key
#
PF-Key LED
Overview Display
Voice Output
Printer
Historical Message File
Alarm Buzzer
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DCS Systems
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Field Control Station
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DCS Systems
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Field Control Station

Two Sizes of Field Control Stations Standard FCS Compact FCS Standard Function Blocks (PID, SFC, etc.) High Reliability & Data Integrity Pair and Spare (for LFCS) ECC Direct Connection of Subsystems Hybrid Faceplate Blocks Complex Control Strategies
RISC
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Standard Field Control Station (LFCS)

High capacity because of RISC Processor (R3000) Reduced wiring costs through Remote I/O High Reliability and Data Integrity Pair and Spare redundancy ECC Standard Function Blocks (PID, SFC, etc.) User Definable Function Blocks Direct Connection of Subsystems
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DCS Systems
Consortium
V net
LFCS Architecture
LFCS
RIO bus
Remote I/O Dual Redundant Reduction of wiring costs through Remote I/O
NIU
Analog Input/Output Contact Input/Output
YS100 PLC Foundation FieldBus, etc.
Standard FCU Chassis

Power Supplies Node Communication Cards Processor Cards Duplex
Redundant V net Couplers
Power Supply Redundant RIO Bus Couplers
I/O Modules (1)

Analog I/O Module Analog I/O Unit
Current/Voltage In mV, Thermocouple, RTD Input Pulse Input Multiplexer Module (16 pt.) Voltage Input mV Input Current/Voltage Thermocouple Input Out
RTD Input 2-wire transmitter input 4-20 mA Output
Multiplexer Unit
I/O Module (2)

Terminal Type digital I/O Module
16 -pt. Input (isolated)
Terminal Type I/O Unit
16 -pt Output (isolated)

32 -pt. Input 32 -pt. Output
Relay I/O Module

Relay I/O Unit
I/O Module (3)

Connector Type digital I/O Module
16 -pt. Input (isolated)
Connector Type I/O Unit
16 -pt Output (isolated)

Communication Module
RS-232C RS-422 RS-485
Communication Unit
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DCS Systems
Control Side
Consortium
INPUT
Pair and Spare Redundancy

Guaranteed Integrity of Calculated Data Bumpless Transfer
Standby Side
BUFFER
BUFFER
CPU SYNC CPU
CPU SYNC CPU
COMP
COMP BUFFER
Independent Memory and ECC
BUFFER
OUTPUT
Integration of Subsystems
Operation
HIS HIS HIS
V net LFCS LFCS RIO bus SFCS Discrete I/O Analog I/O PLC
Control, Sequence & Interlocking
PLC
YS 100
H1 Field bus
Discrete I/O Analog I/O
Plug-in Communication Cards Various types of Protocol Drivers available
Fieldbus Communication
CONTROL ROOM
F0123 MAINTENANCE REQUIRED AL 4/10 23:04 TRCA
TDA 37.5C
HIS
Engineering HIS
23: 04
Fieldbus Device Configuration MODEL # EJ110 TAG No INSTRUMENT ID FB ID DD ID LOC DESC CONFIG PAR ID CONFIGURATION RECORD LAST CONFIGURED: LAST CALIBRATED: NEXT SCHEDULED: YOKOGAWA DP HARP F0123 YEJ94012900384 N02 AA08 DA01 YEJ110-03 BOILER 02 INLET COOLANT FLOW 1 BOIL01_COOL_ FLOW 93/02/21 SCHEDULED 93/08/02 95/08/02
FCS with ACF11 Fieldbus Communication Card
51.7C LICA
FIC 25.4
Control Drawing 41.4
FIC
LICA 36.2
Field Maintenance
Distributed Control System Network V net
FIELDBUS
FBI FBI FBI
PS
FBI
FBI
PID
Loop based Control will migrate into the field

FBI: Fieldbus Interface 111
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DCS Systems
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Engineering Functions
Engineering
Off line Engineering without Target Hardware by using Hardware Simulation Technology Off line Testing and Hardware Simulation CAE
Computer Aided Engineering
HIS ENG with Builder
On line Engineering
Concurrent Engineering
Electronic Media Input
V net
LFCS
Order
Start-up
Engineering can start direct after ordering Engineering up to Configuration Testing can be
Control Drawing
Sequence
TIC 102
Control, Sequence and Interlocking Engineering Corresponding to P&ID
X 103
FIA 100
FIC 10
Sequence Logic Diagram
PID TIC102 IN 1 CALCU X103 SV
PV T1 IN
IN 2
F1 IN
F2 IN
IN 1 CALCU FIA100 IN 2 IN 3 T2 IN
PV
PID FIC103
MV
P IN
V OUT
Modular Engineering
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DCS Systems
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Configuration Testing
Classical Method
HIS
WS
Basic Method
HIS
WS
Off line Testing

WS
Off line Testing

WS
LFCS
LFCS
Simulated I./O
Virtual Wiring
LFCS Simulator Virtual Wiring
Virtual Test LFCS Simulator I/O List Plant Simulator Phase Plan
Exatif
Complete Off Line Testing of the Configuration
REMOTE MAINTENANCE SUPPORT (RMS)

Detailed Maintenance Information Acquisition & Analyzing by Service Center Specialists Hardware and Software Revision Management Initiation of Test Programs
Remote Analysis, Support and Advise Customer Local Service Engineer Etc.

Presentation DCS

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UCUF

UNION FENOSA gas SEGAS Services

UNION FENOSA gas SEGAS Services

Heat Exchanger Process

UNION FENOSA gas SEGAS Services

UNION FENOSA gas SEGAS Services

UNION FENOSA gas SEGAS Services

UNION FENOSA gas SEGAS Services

Analog Instrumentation Loop

UNION FENOSA gas SEGAS Services

The Digital Instrument Loop

UNION FENOSA gas SEGAS Services

UNION FENOSA gas SEGAS Services

Functional Diagram of a Smart Transmitter

UNION FENOSA gas SEGAS Services

Simple Proportional Control

UNION FENOSA gas SEGAS Services

Moment Balance Pneumatic Proportional Controller

UNION FENOSA gas SEGAS Services

Controller Output vs. Process Variable

UNION FENOSA gas SEGAS Services

Proportional Plus Reset Controller

UNION FENOSA gas SEGAS Services

Rate Contribution to Controller Output

UNION FENOSA gas SEGAS Services

Proportional Plus Reset Plus Rate Controller

UNION FENOSA gas SEGAS Services

Manual Feedforward Control

UNION FENOSA gas SEGAS Services

UNION FENOSA gas SEGAS Services

Feedforward Control with Feedback Trim

UNION FENOSA gas SEGAS Services

Feedforward of a Level Process

UNION FENOSA gas SEGAS Services

Temperature Control Loop

UNION FENOSA gas SEGAS Services

Feedback Control Loop

UNION FENOSA gas SEGAS Services

Typical Process Supply and Demand

UNION FENOSA gas SEGAS Services

Simple Feedback Loop

UNION FENOSA gas SEGAS Services

Response to Supply Upsets

UNION FENOSA gas SEGAS Services

Simple Cascade Control Loop

UNION FENOSA gas SEGAS Services

Relative Loop Performance to Supply Upsets

UNION FENOSA gas SEGAS Services

Basic Ratio Process

UNION FENOSA gas SEGAS Services

Typical Split-Range Control Loop

UNION FENOSA gas SEGAS Services

Direct and Reverse Acting Valves

UNION FENOSA gas SEGAS Services

Auto-Select Cut Back Control

UNION FENOSA gas SEGAS Services

Multiple use of an End Device

UNION FENOSA gas SEGAS Services

UNION FENOSA gas SEGAS Services

UNION FENOSA gas SEGAS Services

Local Control Loop

UNION FENOSA gas SEGAS Services

Analog Field Panel

UNION FENOSA gas SEGAS Services