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Four Objectives: 1. Welding Safety Identifying and applying appropriate work behavior and skills in welding safety. 2. Using the Oxyfuel Torch Properly set up and use an oxy-acetylene torch for cutting mild steel. 3. Explain how to Use Welding Machine Explain the process of arc welding. 4. Demonstrating the Shielded Arc Welding Demonstrate the ability to complete common welds using the arc welder.
Causes of Accidents
Communication Poor Work Habits Drug & Alcohol Abuse Lack of Skill Intentional Acts Unsafe Acts
Causes of Accidents
Poor Work Habits
Procrastinating- Delayed Repair, Delayed or Improper Cleaning, etc. Never put off tomorrow what you can do today.
Causes of Accidents
Poor Work Habits
Horseplay
Causes of Accidents
Drug & Alcohol Abuse
Legal & Illegal Decreased Awareness
Causes of Accidents
Lack of Skill
Lack of Proper Training Failure to Read Operators Manual
Intentional Acts
People purposefully causing dangerous situations.
Causes of Accidents
Unsafe Acts
Not wearing Personal Protection Equipment (PPE) Improper use of tools Taking an improper working position
Causes of Accidents
Failure to Control Fire Sources
Fuel Heat Oxygen
Yellow Caution
Blue Information Green Safety Black & Yellow Diagonal Stripes Radioactive White Traffic areas White & Black Stripes Traffic Markings Gray - Floors
Other signs
White background and a red panel with
white or gray letters
DO NOT START DO NOT OPERATE
Transparency 4
collecting insurance benefits if they are injured while under the influence of alcohol or illegal drugs.
refuse must be covered Store all tools and equipment when youre finished using them
Differences between.
Incidents
Anything that could have caused an injury or damage if it hadnt been caught in time
Accidents
Anything that causes an injury or property damage
Injury
Anything that requires treatment, even minor first aid.
Making a Report
All injuries and incidents must be
reported.
Welding Safety
Oil or grease in contact with compressed
oxygen will cause an explosion Flash burn are caused by exposing your eyes to ultraviolet light
Carbon Monoxide
All internal combustion engines give off a
deadly odorless, tasteless, invisible gas called Carbon Monoxide
Preventing Fires
Work in well ventilated areas Do Not smoke or light matches when
working near combustibles. Keep oily and greasy rags away from heat sources. Store combustibles in approved containers
Extinguishing Fires
Classes of Fires and Fire Extinguishers
Class A Ordinary Combustible (Wood, Paper) Class B Grease, Liquid, Gasses Class C Electrical Class D Metal
Preventing Accidents
How can general safety procedures be
applied to classroom / lab / farm situations?
Lab Safety
A. Always wear proper eye protection. B. Observe all warning signs. C. Use the proper tools for the job. D. Be aware of your surroundings. E. Know where your fire extinguishers are. F. Wear gloves for your protection. G. Use properly grounded tools.
Classroom Safety
A. Always wear proper eye protection. B. Report any injuries to instructor. C. No Running or Horseplay. D. Report defective tools to instructor. E. Observe all warning signs.
flame followed by extinguishing of the flame or continued burning of the gases. Flashback: when the torch flame moves into or beyond the mixing chamber.
gas
LABELLING O/A EQUIPMENT 1. WORKING PRESSURE GAUGE 2. CYLINDER PRESSURE GAUGE 3. OXYGEN REGULATOR
gas
4. ACETYLENE REGULATOR 5. HOSES 6. TIP 7. TORCH 8. Mix Chamber 9. SPARKLIGHTER 10. WRENCH
Equipment required
Oxygen cylinder Acetylene cylinder Pressure regulators
Equipment required
Two hoses encased together Welding torch with tips Welding goggles and safety glasses
Equipment required
Striker Check valves to prevent flashback
Personal Safety
Shirts
keep collar and sleeves buttoned to keep out sparks and remove pockets or tape them shut
Personal Safety
Pants
no cuffs and come over shoe tops
Personal Safety
Shoes
leather, cover entire foot
Gloves
Leather, never use to pick up metal
Personal Safety
Safety Glasses
worn under helmets and goggles
Eye Protection
Wear safety glasses at all times Wear welding goggles or a face shield
with a lens no. 4-6
when in doubt start with two dark of a lens and then switch to a lighter one.
Welding hoses
Color
Acetylene-red, Oxygen-green
Welding hoses
Connecting threads
acetylene connectors have a V-groove and left handed threads and oxygen connectors have plain surfaces and right handed threads
regulator when opening a valve 5. Open cylinder valve slowly, oxygen first all the way open acetylene just a quarter of a turn
Types of Flames
Oxidizing
Excess oxygen with no feather, makes hissing sound least used for anything
Types of Flames
Neutral
burns equal amounts of oxygen and acetylene and has a clear edged inner cone most used
Types of Flames
Carburizing
Excess acetylene with an acetylene feather two to three times the length of the inner cone used some in hardsurfacing, adds carbon to metal
Review Safety
Turn off machines when not in use or during repair. Unless you have been taught to run a machine, dont use it. Always use the proper tool for the job. Avoid wearing loose or overly baggy clothing when working with machinery. Be aware of people around you at all times. Use correct shaded lens when welding. Know where fire escapes and fire extinguishers are.
Oxy-acetylene Safety
goggles to protect your eyes from sparks and intense light. Wear heat-resistant, nonflammable gloves. Keep area and clothes free from grease or oil. Do not oil or grease cylinder screws. Wear coveralls (avoid loose clothing, trousers with cuffs, and pockets.
-galvanized iron, lead, zinc, beryllium, cadmium Report defective material or tools to instructor Welding and cutting should be done in well ventilated areas Use soap and water to check for gas leaks
Cylinder Care
Store or place cylinders in safe places with secure chains
around them. Keep sparks and flames away Always store tanks with safety caps. When cracking the cylinder valve do not stand in front of the cylinder valve. When in use, open oxygen cylinder all the way.
Hose Care
Oxygen hoses are green, acetylene hoses are red Oxygen hose fittings have right-hand threads Acetylene fittings have left-hand threads Never used damaged hoses. Do not allow hoses to come in contact with hot metal or where sparks could accumulate
Arc welding-is the process of fusing metals by heat created in an electric arc
ARC WELDING
Define Electrode
A core of wire covered with flux.
Purpose OF Flux
Symbols On Electrodes
(60,000 PSI.) Third # is welding position. 1=All positions, 2=Flat & Horizontal only. 3=Flat only.
Tapping Striking
PARTS OF WELDER
1. Ground Clamp. 2. Electrode Holder insert bare end of
electrode. 3. Amp selection wheel. 4. Start switch.
Ground Clamp
Clamped to table (Metal)
Angle OF Electrode
15-20 Degrees from vertical Book says 80 degrees
Electrode Movements
Circles Crescents Weaves
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Chipping Hammer
Removes slag. Slag-scab formed on top of weld.
E6011 Electrode
Used when metal does not fit together
well.
Application:
Use metal you cut with the torch to make
the following welds: Pad of beads Flat Butt Outside Corner Lap T-weld
the substance The kind of hazard the substance presents Precautions for safe handling and use
Your Responsibility
Know where the MSDS sheets are on your
job site Report any hazards you spot on the job site to your supervisor Know the physical and health hazards of any hazardous materials on your job site, and know the precautions needed to protect yourself from these hazards
Know what to do in case of an emergency Know the location and content of your
employers written hazard communication program
Fire Safety
Many materials used on construction sites
are flammable Many construction activities create sparks
Fire Prevention
Make sure the three elements needed for
a fire are not all present at the same time Work in well ventilated areas Never smoke or light matches when working with flammable materials Store combustible materials in approved containers only
Objectives
Identify different types of welded joints
with 100% accuracy. Describe the properties of the joints with 80% accuracy. Identify different types of welds with 100% accuracy.
Beveled Cont.
Corner Joints
Used to join to pieces of metal that are
approximately right angles to each other. Closed corner joint is used on light sheet metal were strength is not a required at the joint. Half open corner joint is used on heavier metal when welding can only be done on one side. Used when load is not severe.
Corner Cont.
Open corner joint is used on heavy
material. It is the strongest of the corner joints. Corner joints on heavy material are welded on both sides. The outside first them reinforced on the inside.
Corners Cont.
Edge Joints
Used to join two parallel or nearly parallel
pieces of metal. Not very strong. Used mainly to join edges of sheet metal, reinforce flanges of I beams, and mufflers.
Lap Joints
Used to join two overlapping pieces of
metal. Single lap joint welded from one side. Single lap joint welded from two sides develops full strength. Off set lap joint is used when two pieces of metal need to be joined in the same plain.
Tee Joints
Used to join two pieces of metal that are
approximately 90 degrees to each other, but the surface of one piece of metal is not in the same plain as the other metal.
Types of Welds
Fillet weld- basic weld used. Used when
joining two pieces of metal without preparing the surface of the metal first. Groove weld- basic weld, used when preparing the metal before welding it into place.
Fillet Welds
Groove Welds
Welding Jeopardy
REVIEW FOR STUDENTS
Welding Terms
Safety Colors
Safety Equipmen t
Fire Hazards
100
100
100
100
100
Answer:
What is arc length?
Answer:
What is a #10 lens?
Answer:
What is Class B?
Answer:
What is orange?
Answer:
What is a fire blanket?
In arc welding, you never weld a second bead over the first without removing this
Answer:
What is a Class A fire?
Answer:
What is the American Welding Society?
Back to game board
Caution color
Answer:
What is yellow?
B
Click to check answer
Answer:
What is class C?
Answer:
What are channel lock pliers?
Daily Double
Click to continue
Daily Double
Daily Double
Answer:
What is blue?