Professional Documents
Culture Documents
Topics
What is Lean Thinking? What is Lean Retail? Why Lean Retail? What does customer value Waist in retail store Customer store experience Benefits of Lean Retail Implementing Lean Retail Principles of Lean Retail Execution Retail Scenario-SAP Warehouse and DC Management (Lean WM)
Tesco can provide all the things one needs to run a household, literally from soup to nuts and everything in between.
Empowered People
Value Stream
Perfection
Materials
Motion
Womack, 2006
Lean Retail
Tools from the Lean Concept translate well into the retail industry The Lean principles remain the same but the application may change Focus on the value stream
Get aligned Get everyone engaged Start with the customer Creativity is the greatest resource Silos are the greatest obstacle
Lean retail will reduce inventory and out-of-stocks Lean Retail requires very little capital investment and consistently delivers substantial impact through sales increases and cost reductions Lean retail increases consistency and standardization while empowering local management
McKinsey & Company
Promotion
Layout/Plannograms
Category Mgmt
Route Planning
Product Focus
If your customers expect products to be delivered on trend, then eliminate obstacles such as extra handling and improve processes that are inhibited by poor workflow design. Plot the value stream. Identify and map all the steps involved in moving goods through the system, all the way to the customer. Activities that add no value should be eliminated. Make the process flow. Redesign processes that prevent the free flow of products to the customer. Pull from the customer. Lean execution requires a clear understanding of demand and current inventory, pulling merchandise to stores and to the shelf based on what customers want. Pursue perfection. Root out any remaining waste. Then do it again, and again, and again.
James Womack and Daniel Jones, authors of Lean Thinking:
Scenario This scenario describes the processing of merchandise in the distribution center with inventory management done at the level of storage location Lean Warehouse Management. Benefits Since storage procedures depend on space limitations, organization and the type of merchandise being stored, this scenario should be seen as one example of an implementation.
Key Process Steps Goods Receipt Processing Return Deliveries Goods Issue Processing Warehouse Physical Inventory rights reserved. 2011 SAP AG. AllTools and Workbenches
Rough GR
GOODS RECEIPT
GOODS ISSUE
Using Lean WM
When you implement Lean WM, inventory management takes place solely at storage location level. The system does not update the stock data at storage bin level using the quants like the Warehouse-ManagementSystem (WMS) . You use Lean WM solely for processing goods receipts and goods issues. Using Lean WM, you process the warehouse movements in basically the same way as if using the Warehouse Management System: you work with deliveries, and you create transfer orders for these deliveries. These transfer orders serve as pick lists. The use of transfer orders in Lean WM provides the following advantages:
You can reprint transfer orders at any time. You can split transfer orders and thus distribute the workload better among the staff in your warehouse. You can use mass processing functions based on the transfer order (for example wave picks).
Delivery
Delivery Delivery Delivery Delivery
Collective Follow-On-Processing: Create transfer order Confirm transfer order Post goods issue
Delivery
Delivery Delivery
References
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