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Oracle Production Scheduling Maximize shop floor throughput and optimize resource utilization
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Safe Harbor Statement

The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions. The development, release, and timing of any features or functionality described for Oracles products remains at the sole discretion of Oracle.

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle At-a-Glance
Globally #1 in Database #1 in Supply Chain Mgmt #1 in Customer Relationship Mgmt #1 in Human Capital Mgmt
Founded in 1977. Headquarters in Redwood Shores, CA with operations in 145 countries.

#1 in Industries
- Retail - Communications - Public Sector - Professional Services - Financial Services

275,000 total customers 220,000 database customers 30,000 applications customers 19,000 SMB apps customers 30,000 middleware customers

17,700 partners 60,000 employees 14,000 developers 7,000 support staff

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Typical Scheduling Challenges How can you:

Sequence orders to best use your production resources? Offload production to alternate resources? Minimize the effect of unplanned production and down time? Evaluate the impact of a supply shortage on fill rates? Support revenue growth using existing production assets?

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Traditional Approach
Poor visibility to changes, manual process, expedite everything

Poor visibility to demand and production plan, many disparate spreadsheets, rush everything

Long cycle times

Large amounts of work in process inventory Constant expediting Poor shop floor performance and poor delivery performance Unpredictable manufacturing throughput times No visibility to future planned requirements Vulnerable to unplanned downtime

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Better Approach: Production Scheduling

Feasible on-time schedules with improved throughput and utilization

Complete visibility to demand and production plan, secure integrated system, improved cycle time

Monitor performance Analyze exceptions Short cycle times

Feasible schedules that respect manufacturing constraints Improved utilization and minimal setup time Consistent manufacturing cycle times Improved schedule adherence and delivery performance Reduced work in process inventories Secure and integrated system

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

How Delivers

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Advanced Planning Solution

Complete, best-in-class e-business planning process platform
Trading Partners Best in class Business Processes Supply Chain Risk Management Demand driven adaptive planning Operational Excellence Multi-Enterprise Collaboration
Role-based Portals

Real-Time S&OP

Integrated Planning Functions

Network Design

Demand Sensing And Shaping

Postponement Optimization

Holistic Supply Planning

Promise, Distribute, and Replenish

Preconfigured Worksheets and Workbenches Execute to plan

Global Order Promising Collaborative Planning

Products

Strategic Inventory Network Optimization Optimization

Real-Time Demand Predictive Sales and Management Trade Operations and Advanced Planning and Planning Forecasting Optimization

Advanced Supply Chain Planning

Production Scheduling

Platform
WFL

Connectors Common planning data model

Embedded Analytics

Future

E1

EBS

Legacy ERP

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Production Scheduling

Maximize shop floor throughput and optimize resource utilization
Maximize throughput of bottleneck resources
Automatic detection of bottlenecks Minimize setup with intelligent sequencing

Improve shop floor performance

Minimize the effect of unplanned downtime Easy identification of issues What-if rescheduling Drag and drop

Quickly determine the best schedule

Fast easy simulation Scenario comparison and key performance indicators

Implement quickly by leveraging out-of-the-

box integration
Integrated manufacturing planning and scheduling Fully integrated with Oracle E-Business Suite
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Production Scheduling

Typical key benefits

Increase bottleneck utilization up to 25% Reduce work in process up to 25% Reduce scheduling cycle time from weeks to

minutes
Drive continuous improvement

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Production Scheduling

Enables you to

Maximize throughput and increase resource utilization Improve shop floor performance Determine the best schedule Comprehensively plan and schedule production

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Maximize Resource Utilization

Easily create feasible schedules
Determine a feasible schedule

considering all your constraints

Schedule and synchronizes multiple stages of production Automatically detects floating bottlenecks Considers all material and resource constraints

Easily identify issues

Exceptions highlight constraints Drill directly to root causes

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Maximize Resource Utilization

Minimize lost utilization due to setup time
Minimize setup time
Intelligent sequencing to minimize major and minor setups Recognizes last operation run Setup information comes directly from Oracle EBS

Run optimization
Plan for campaigns to optimize setup while respecting minimum run constraints Weigh on-time performance versus setup costs

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Example: Sequencing
Sequence work on a paint line from light to dark paint to minimize changeover

and cleaning times between color changes, assuming 10 hours run per job
Changeover time from white to blue

Time

PAINT LINE
Orders needing WHITE paint From White Changeover Times (Hours) Blue Black Orders needing BLUE paint To: White 0 10 10 Blue 2 0 10 Orders needing BLACK paint Black 6 4 0

Orders Un-sequenced Sequenced

White, blue, black, white, blue, black, white, blue, black White, white, white, blue, blue, blue, black, black, black

Total setup Total Run Total Time 48 6 90 90 138 96

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Nampak, South Africa

Live on Production Scheduling since September 2005
Company
Global manufacturer with 126 facilities in 19 countries Manufacturer packaging products

Planning problem solved

Moved from manually intensive spreadsheet schedules to daily schedules that respect

all material and capacity constraints Instituted standard scheduling practices across multiple facilities

Unique aspects of implementation

High volume production of a diverse product mix Very complex changeover matrix with over 40,000 entries Multiple implementations each with unique manufacturing constraints

Significantly reduced scheduling cycle time Increased utilization of bottleneck resources and reduced setup time

Increased manufacturing flexibility by moving to daily scheduling CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Production Scheduling

Enables you to

Maximize throughput and increase resource utilization Improve shop floor performance Determine the best schedule Comprehensively plan and schedule production

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Improve Shop Floor Performance

Easily identify and resolve issues
Exceptions and alerts highlight

issues
Identify potential late demands Alerts identify the root cause of the issue Easy drill directly to the problem area

Fast simulation and drag and

drop rescheduling
Enables scheduler to quickly asses potential corrective action

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Improve Shop Floor Performance

Seamlessly communicate current priorities to production
Publish schedule directly to

execution
Reschedules of existing work orders Release of new production Assignment to alternate resources

Publish dispatch list with

detailed schedule and priorities

Easily view list of operations on a resource Clear and up-to-date priorities for production

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

W.L. Gore and Associates, US

Live on Production Scheduling since June 2005
Company
Global manufacturer with revenue over $1.5 Billion Manufacturer Gore-Tex fabrics used in many consumer products and apparel

Planning problem solved

Detailed scheduling of fabric lamination to improve throughput of critical bottleneck

resources

Unique aspects of implementation

Complex scheduling problem with floating bottlenecks

Reduced work in process inventory by more than 25 percent Reduced scheduling cycle time from 1-2 weeks to minutes
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Reduced overtime and expediting

Oracle Production Scheduling

Enables you to

Maximize throughput and increase resource utilization Improve shop floor performance Determine the best schedule Comprehensively plan and schedule production

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Determine the Best Schedule

Quickly determine the most optimal shop floor schedule
Easily compare multiple scenarios
Unlimited what if scenarios Seeded key performance indicators to assess schedule quality

Evaluate schedule on multiple

metrics
Delivery performance (late days, late orders) Cost Inventory performance

Easily implement the approved

schedule
Release approved schedule directly to execution
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Determine the Best Schedule

Example: evaluate and adjust schedules
Issue
Important demands are not going to be met on time

Analysis
One resource is the bottleneck and is completely consumed All production on this resource is required for critical production Working weekend overtime would enable all demand to be met on time

Decision
Authorize overtime for the weekend Release new schedule to the shop floor Get approval for cost of overtime

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Toyota Racing Development, US

Live on Production Scheduling
Company
A subsidiary of Toyota Motor Sales USA. Produces high performance engines for the Toyota racing teams

Planning problem solved

Moved from 2 week long spreadsheet based scheduling process to

daily scheduling Automatically generate multiple what if scenarios each day to determine optimal staffing plans

Unique aspects of implementation

Extremely complex manufacturing process with many operations and

extremely tight tolerances Very highly constrained by complex automated machining centers

Reduced scheduling cycle time from two weeks to minutes Reduction in time loss due to retooling
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Increased ability to react to engineering changes

Oracle Production Scheduling

Enables you to

Maximize throughput and increase resource utilization Improve shop floor performance Determine the best schedule Comprehensively plan and schedule production

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Out-of-the-box Scheduling
Scheduling for planners, not programmers
Make better decisions faster by

choosing alternatives
Automatically detects floating bottlenecks Offloads to alternate resources Enforces all capacity constraints including materials, resources, and tools

Start quickly
Planners define the problem to solve Seamless integration with Advanced Supply Chain Planning and Oracle E-Business suite Leverage existing setup data

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Comprehensive Manufacturing Planning and Scheduling Solution

Complete, integrated Manufacturing Planning and Scheduling process
SUPPLY PLANNING (ASCP) Production Plan Week 4-15 Production Plan Week 3-14 Production Plan Week 2-13 Production Plan Week 1 - 12

Planned orders
Schedule Week 2 Schedule Week 1 Schedule Week 0 Schedule Week 1 Schedule Week 2 Schedule Week 2 Schedule Week 3 Schedule Week 3 Schedule Week 3 Schedule Week 4 Schedule Week 4 Schedule Week 4 Schedule Week 5 Schedule Week 5

Firm work orders

Schedule Week 6

FIRM

PLANNED

PRODUCTION SCHEDULING (PS)

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Schedule Any Mode of Manufacturing

Detailed schedules for all Oracle execution processes

Discrete Manufacturing
Simultaneous resources Minimum transfer quantities Sequence dependent setups

Process Manufacturing
Co-products and by-products Hard links Campaigns Changeovers

Semiconductor
Binning Network routings

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Achieve Incremental Value

Implement additional Advanced Planning components quickly by leveraging the same foundation
E-Business Suite

Advanced Planning Production Scheduling

Demand forecast

Items and categories Bills of material Routings Resources Production costs Organizations Customers Calendars and Shifts Units of measure WIP discrete jobs OPM process batches OPM complex routings and recipes OSFM lot-based jobs

Demand Management Real-Time Sales and Operations Planning Trade Planning & Optimization

Utilization trends Planned orders, Safety stock

Inventory Optimization

Strategic Network Optimization

Advanced Supply Chain Planning

Collaborative Planning

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

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Summary

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Production Scheduling

Feasible on-time schedules with improved throughput and utilization

Complete visibility to demand and production plan, secure integrated system, improved cycle time

Manage performance Analyze exceptions

Feasible schedules that respect manufacturing constraints Improved utilization and minimal setup time Consistent manufacturing cycle times Improved schedule adherence and delivery performance Reduced work in process inventories Secure and integrated system

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Production Scheduling

Enables leading edge and transformational business processes
Maximize throughput and increase resource

utilization
Improve shop floor performance Determine best schedule Comprehensively plan and schedule production

Why Oracle!

Best in class, proven production scheduling solution Integrated manufacturing planning, scheduling, and execution Designed for planners, not programmers Integrated performance management

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract