INCREDIBLE SOULS

FABCON DESIGN & ENGINEERING (PVT.) LTD.

EXECUTIVE SUMMARY
Introduction of company. Pestle & SOWT Analysis. Research Main process Manufacturing in plant, Designing, Boiler, Bridge making processes are discussed. Prioritize process Analyze. Suggestion & Conclusion

INTRODUCTION OF COMPANY
Private Limited group One of the top EPC Engineering, LPG Marketing and Trade services provider of Pakistan Rich experience in Design, Detail Engineering, Manufacturing, Site Erection Head office is in M8 Johar Town Lahore Sunder Estate plant. 3 sites Lahore Ferozpur road, Rawalpindi, BRTS Workforce: Overall 300 labour is working.

DEPARTMENTS
Admin department. Accounts department. Design department. Production planning department. Quality control department. Management department. Procurement department. Business development department. Store and Workshop.

PRODUCTS:

Storage tank

PRODUCTS:

Boiler

PRODUCTS

Pressure vessels

PRODUCTS

Sugar plant

PRODUCTS

Steel structure

PRODUCTS

Material handling equipment

SWOT ANALYSIS
Strength: Design and engineering is done under one roof. They hire professionals of uncanny capabilities. They have highly qualified consultants whose opinion is valued in their field. They provide manufacturing, erection and installation services to their valued customers in order to retain them. They get feedback of customers to draw in and maintain their services for existence and identity in todays dynamic market. They integrate safety into the development and execution of all FABCON processes.

After an enormous discussion with them, we have come to know that following are the customers, suppliers & competitors of them. Customers C&W Department. NLC (National Logistics Cell) Habib construction. GD Sugar mills.

RESEARCH
Suppliers
New Shalimar Street. Ishtiaq steel mill. NI Traders. Bashir Pipes. Modern Pipes. Pakistan Steel Mill.

RESEARCH
Competitors:
Fast tube mill. DDFC (Design Development Fabrication Company), PDL (Premier development league)

PROCESS
Admin department
Read the tender in newspaper and apply. If approved then send to
Business development

Managing department Accounts, Store, Design Department

PROCESS

Design department
Production planning department

Workshop
Store

PROCESS
Procurement department

Purchased raw material is send to store and then again to workshop. Raw material is boiled, send material to grinding machine, cut and then paint the material with wet oxoid, weld, bend then send to material handling equipment.

PROCESS
Supervisor of Quality assurance department checks the quality of product Material dispatched

Installation site

Assembling, quality will be again checked Products are assembled to make structure

DESIGNING PROCESS:
Method 1:
Design given by customer
Checked and verified by company

Work start

Method 2:
Design offered by company (10-12) Customer verifies the design Approval of design Project start

Plant (Manufacturing
process)
F a n

Header

beams

Raw material

Insulation sheet Special Stone walls

Mud drum
Fire
F a n

Steam drum
Fire

Concrete area (beam type)

Sheets Sheets Sheets Sheets

Plates of different Diaframe

Gas Cutter

Welding

Roller

BOILER
Large cylindrical vessel called the Drum Hold large quantity of water required for steam generation. Drums weigh anywhere 100 to 250 tons with very high thickness. Manufacturing drums need special machines and process.

STAGES

Plate quality check by ultrasonic test. Review ultrasonic test report and steel supplier test report Move plate to heating furnace and heat to 850 - 870 deg C. Use incremental pressing in a 6000 or 8000 ton hydraulicbeam press and work it to get the shell shape based on the shell inside diameter

STAGES

Cold press the plate to the final specified shape when plate is below 130 deg C, but not below room temperature The shell is moved to a special weld bevel machine for beveling the ends

STAGES

The weld is finished submerged-arc welding

using

the

automatic

STAGES

The shell is welded 20 % on each side alternatively to control distortions of the shell Grind the longitudinal weld flush both inside & outside and do magnetic particle test

STAGES

Do radiography of the weld using a linear accelerator (4MeV or above)

If necessary repair using a low hydrogen electrode at 150 deg C preheat Re-radiograph after repair till test results are satisfactory

STAGES

All nozzles and nipples are drilled in the drum shell Weld the nozzles and nipples 150 deg C pre heat Join the first two shells. Radioagraphy & magnetic particle test. Finally paint the outer surface and the drum is ready for shipping to the site.

BOILER READY

The Fabcon is involved in making bridges, buildings and

roads etc. we are taking one example of making a bridge from Fabcon civil works Pvt Ltd.

Stages involved in making a bridge

Stage 1

Stage 2

Stage 3

Stage 1:
Piling Bore Iron casing
Through Rig/wench machine

Peer cap (Beem)

Concrete 1:1:2

Installation of iron rods (Rims)

28 days to get ready

STAGE 2:
Making of guarders:
Shuttering Concrete 1 day to get ready Watering for 28 days

Making of roof slabs:

Roof slabs are ready

Cyber of Rims for roof slabs

Diaframe/ cross beam

Concrete

STAGE 3:
Installation of guarders Installation of roof slabs Railing Gaints injected

Small slabs 1:2:4

Shuttering

Iron rods are used

Space of 1 inch

Concrete 1 : 1.5 : 3

Unshuttering

Curing (watering for 28 days)

SUGGESTIONS:
ERP software. Increase/ install more plants. Increase skilled staff, skilled labour, transport, inputs, services, safety etc. Maximum flexibility in the layout of product and process in order to modify it according to environment.

CONCLUSION:
Overall, Fabcon is among the best design and engineering companies. It has occupied great importance through its dedicated services, effective communication with customers, long lasting relations with the suppliers, strong distribution network, highly skilled and expert staff and using the latest technology to tackle the arising problems.