Professional Documents
Culture Documents
n II
'~
n n
n
n
n n Il
n n ~ ~ n n n n r
-
~~--,-cc , i ~
Ail
'~)O
.
.'0
.
I ..,
..
"
F'-
#
I::Q
r;
,.-
~lpl~II~II~ "~lltl~11~
\ -~ ;
~~ '/'
?tIt:r
APPROP
'
lATE TECHNOWGY
IN SMALL INDUSTRY
DEVELOPMENT
1P
~
-!}
'-'<1
I;.
n
!
~J
)
~
-'
~f'
1
~
..,t; i
,.'
Technonet Asia
. y~.
\
\
l1':~"r\1:)1
4. r1
~~
",J '
..i
,-
:-
.~
-,
~"_.~
"'~
' "".,'..-
- ..' -,-,
"
"""-"-,-,,_c,._,,v,,~--:.--,,~~~_.~-,,,,"--c
J
.1
'
I. WHATIS SOAP?
Common hard soapis the sodium salt of a
fatty acid which results from the chemical
):...,~-I: ~ \."
\.,
J
J
reaction of fats and alkali. Fats and oil are primarily triglycerides.This meansthat a moleculeof glycerol haslinked up with three moleculesof fatty acids.During saponification with alkali, the triglyceri~e is ?roken down to glycerol and fatty acidswith the
a er com rnrng Wi e so ium rn tea ai to form soap molecules. Coconut oil soap is a well-known commercially established product. Coconut oil is known to be an ideal raw material for soapmaking due to its hardness, ready stability and free lathering properties of the sodium soaps made with it. Furthermore, because
I tt b " . th th d ' . h lk I .
III.
4, Perfume- essentialoils suchascitro1\ella oil, ilang-ilang,etc. \ ' \ EQUIPMENT/TOOLS In the courseof making soapby cold
Process simple equipmen These tools are:
, t/t 00 I s are use. d
r (..,
J J
! I
'
I. 2. 3. 4. 5. 6.
this oil i~ easily sa~oni.ried e~en at roo~ temperature, soapmakrng is applIcable. This saponification of coconut oil at room tem-
I ~
I
peratureis popularly known assoapmaking by cold process.This simpleprocess adapis table in the farm or in rural coconut communities. The cold process soapmaking of involves the reaction of the oil with a quantity of strong causticalkali solution almost equivalent to that theoretically required for complete saponification.This processneedsvery siml?le equipment. IV. ll.
"'\
I O. bea~eFS other measuring and equipment The equipmentlisted aboveare those usedby the ICRDP-NISTgroup in developing the soapmaking technology. A contraption, however,of any of theseequipment may be done aslong asthe formulation is madeconstant. FORMULAnON Basis: 5 kg soap Oil- 3.57 kg (3.88 liters)
Lye or caustic soda solution (35 Be)
soapby cold process: I. Fat - coc~nut oil preparedby.wet processrng other conventionalmethor ods. This is readily availableat Philippine Refining Companyand other oil millers. 2. Lye - causticsodasolution (35Be**).
I I
I
*Based
To get 35 Be, weigh 399 grams of sodium hydroxide flakes or pellets tap water. Check the density by
means ofa hydrometer.
" t
on Industrial Otemicai Researchand Development Program (ICRI:>P)- National Institute of Science& Technology
SODIUM
~
SODIUM SILICATE
A .
-;\"
.,
i
I
expenrnent. .*Baume - A calibration sc~e for liquids that is reducible to speciiK: gravity by the following formulas: for liquids heavier than water. specific gravity = 145 - 145 -l1(at 60"F); for liquids lighter than water - specific gravity = 140 - 130 + 11 60~; 11 the (at is r~ding on the Baume Scalein degreesBaume.Baume is abbreVlatedBe.
PERFUME
(.04 liTER)
"'--
-~-~-
:'-..
~~--~~-~~"'-'--
-..;-
~
';-:.. l j !-
C""oO,oO"-"-'C-"""
.'.."".'-"..-,
,.,."~.".,:,~,,c
r
I'~
.'
P"
;-
r
'
I
:..". V.
r
,
I
r
"
container of the soapmixer equipment. 2. Measure lye required and add this the
slowly to the oil while stirring using the manually-operated (pedal type) soap mixer equipment as shown in Figures 1 and 2. This step, based on the ICRDP-NIST experiment, should be done at the range
ri
!
f
r ('
r"1
1
be
""1
,
~
i
'
an ideal preparationfor the saponification process while more than this time would hardenthe mixture, thereby making the molding process difficult to accomplish. 4. Pour the homogenous viscoussoapmix-
/..
r
_VI.
FIG. 1
PROCESS FLOW CHART
(
VII. ADV ANT AGES/LIMIT A TIONS
Advantages
\
'
i
!
(-
:-
Coco-j oil
Caustic--7 soda
t".,
Mixin g
1. 2. 3. 4. 5.
Low productIon cost Adaptable to rural areas No skill required Simple process involved Minimal maintenance req uired
i~i
Limitations/Disadvantages 1. Lesser foaming ability than other commercially available soap. Commercially produced soaps contain chemicals to in-
Cutting
~
~
:i~ ,
I
i
Storage
. -
rl
2. Glycerine which can be sold to confectioners cannot be extracted, thereby lessening probableprofit of the the . project.
I I I
r ~-
.
.~
.
~
F'~
,.
""l-~'~-~ ~. 1--~
-',
C_'~'~--'
"'..
'c"
~-r
\.
~ t
":,\
.
, ~
FIG. 2
VllI.
,",;
:\
PRODUCTIONCOSTOF SOAPMAKING BY COLD PROCESS \ Basis: 100 barsof soap* Raw Materials
1. Oil (copra:
32.46 kg Plll.99 \ . P3.45/kg)
'168.42
\
37.80
4.
I
~~
4. Essentialoil:
~
0.117 kg.
(PI 25.00/kg)
14.60
,:o! ~;
.' ~, ~
production
cost Unit cost: 2q~~2 Mark-upprice of 30% Commercialprice of one soap bar
1 J
i I I
IX.
SOURCE For further inquiries about soapmaking by cold process, contact Mrs. Antonia Gonzales ICRDP-NIST,NSTA Compound, of Bicutan, Tagig,Metro Manila.
j
i
I
I
)
.1
I~
~
..
--.~
!I
,"'-~