INTRODUCTION North Chennai Thermal Power Station is situated about 25 KMs from Chennai on Northern side.

. NCTPS has a total installed capacity of 630 M.W comprising 3 units of 210 M.W each.All the three units are coal based. Coal for NCTPS is received from Mahanadhi coal fields Limited (Talchar & IB Valley), Orissa, Eastern coal fields Limited, Ranikanj, West Bengal. Generation and Plant load factor(PLF) for the year 2010-11 is 4510.863 MU and 81.74 % respectively. COAL USED: Bituminous coal is NCTPS.Bituminous coal or black coal is a relatively soft coa l containing a tarlike substance called bitumen. Cabon content - 60 -80% Moisture - 05% Ash content - 45% calorific value - 3800 3850 DAYS FN AN 1 TRG Chemical lab 2 Boiler Maintenance Technical service 3 Meter Relay Testing Electrical Maintenance 1 4 Control & instrumentation Common Auxiliaries 5 Turbine and generator maintenance Coal monitoring ALLOTED DIVISIONS THERMAL POWER STATION A thermal power station is a power plant in which the prime mover is steam drive n. Water is heated, turns into steam and spins a steam turbine which drives an e lectrical generator. After it passes through the turbine, the steam is condensed in a condenser and recycled to where it was heated; this is known as a Rankine cycle. MAIN PARTS OF THERMAL POWER STATION 1. BOILER 2. TURBINE 3. GENERATOR THE BLOCK DIAGRAM OF A TYPICAL ARRANGEMENT OF EQUIPEMENTS USED IN POWER SYSTEM Typical diagram of a coal-fired thermal power station 1. Condensor 10. Steam Control valve 19. Superheater 2. Cooling water pump 11. High pressure steam turbine 20. Forced draught (draft) fan 3. transmission line (3-phase) 12. Deaerator 21. Reheater 4. Step-up transformer (3-phase) 13. Feedwater heater 22. Combustion air intake 5. Electrical generator (3-phase) 14. Coal conveyor 23. Economiser

6. Low pressure steam turbine 15. Coal hopper 24. Air preheater 7. Condensate pump 16. Coal pulverizer 25. Precipitator 8. Surface condenser 17. Boiler steam drum 26. Induced draught (draft) fan 9. Intermediate pressure steam turbine 18. Bottom ash hopper 27. Flue gas stack

BOILER The boiler is a rectangular furnace about 60 feet on a side and 140 feet tall. I ts walls are made of a web of high pressure steel tubes about 2.3 inches (58 mm) in diameter. In NCTPS water tube boilers are used, where water flowing in the water tubes are converted into High pressure High Temperature steam which is used to run the tu rbine Here Tangential firing is done in order to improve the heat transfer from boiler core to the water tubes. Pulverized coal is air-blown into the furnace from fuel nozzles at the four corn ers and it rapidly burns, forming a large fireball at the center. The thermal ra diation of the fireball heats the water that circulates through the boiler tubes near the boiler perimeter. The water circulation rate in the boiler is three to four times the throughput and is typically driven by pumps. As the water in the boiler circulates it absorbs heat and changes into steam at 700 F (370 C) and 3,2 00 psi (22,000 kPa). It is separated from the water inside a drum at the top of the furnace. The saturated steam is introduced into superheat pendant tubes that hang in the hottest part of the combustion gases as they exit the furnace. Here the steam is superheated to 1,000 F (540 C) to prepare it for the turbine. BOILER FURNACE AND STEAM DRUM The boiler transfers energy to the water by the chemical reaction of burning coa l.The water enters the boiler through a section in the convection pass called th e economizer. From the economizer it passes to the steam drum. Once the water en ters the steam drum it goes down to the lower inlet water wall headers. From the inlet headers the water rises through the water walls and is eventually turned into steam due to the heat being generated by the burners located on the front a nd rear water walls. As the water is turned into steam in the water walls, the s team once again enters the steam drum. The steam is passed through a series of s team and water separators and then dryers inside the steam drum. The steam separ ators and dryers remove water droplets from the steam and the cycle through the water walls is repeated. This process is known as natural circulation. The boiler furnace auxiliary equipment includes coal feed nozzles and igniter gu ns, soot blowers, water lancing and observation ports (in the furnace walls) for observation of the furnace interior. Furnace explosions due to any accumulation of combustible gases after a trip-out are avoided by flushing out such gases fr om the combustion zone before igniting the coal. The steam drum have air vents and drains needed for initial start up. The steam drum has internal devices that removes moisture from the wet steam entering the drum from the steam generating tubes. The dry steam then flows into the super he ater coils.

SUPERHEATER Fossil fuel power plants can have a superheater and re-heater section in the ste am generating furnace. In a fossil fuel plant, after the steam is conditioned by the drying equipment inside the steam drum, it is piped from the upper drum are a into tubes inside an area of the furnace known as the superheater, which has a n elaborate set up of tubing where the steam vapor picks up more energy from hot flue gases outside the tubing and its temperature is now superheated above the saturation temperature. The superheated steam is then piped through the main ste am lines to the valves before the high pressure turbine.

FEED WATER SYSTEM The feed water used in the steam boiler is a means of transferring heat energy f rom the burning fuel to the mechanical energy of the spinning steam turbine. The total feed water consists of recirculate condensate water. Because the metallic materials it contacts are subject to corrosion at high temperatures and pressur es, the makeup water is highly purified before use. A system of water softeners and ion exchange demineralizers produces water so pure that it coincidentally be comes an electrical insulator, with conductivity in the range of 0.31.0 microsiem ens per centimetre The feed water cycle begins with condensate water being pumped out of the conden ser after traveling through the steam turbines. The water flows through a series of intermediate feed water heaters, heated up at each point with steam extracte d from an appropriate duct on the turbines and gaining temperature at each stage . Typically, the condensate plus the makeup water then flows through a deaerator that removes dissolved air from the water, further purifying and reducing its c orrosiveness. ECONOMISER It is located below the LPSH in the boiler and above pre heater. It is there to improve the efficiency of boiler by extracting heat from flue gases to heat wate r and send it to boiler drum. Advantages of Economiser include 1) Fuel economy: used to save fuel and increase overall efficiency of boiler pla nt. 2) Reducing size of boiler: as the feed water is preheated in the economiser and enter boiler tube at elevated temperature. The heat transfer area required for evaporation reduced considerably. AIR PREHEATER The heat carried out with the flue gases coming out of economiser are further ut ilized for preheating the air before supplying to the combustion chamber. It is a necessary equipment for supply of hot air for drying the coal in pulverized fu el systems to facilitate grinding and satisfactory combustion of fuel in the fur nace REHEATER Power plant furnaces may have a reheater section containing tubes heated by hot flue gases outside the tubes. Exhaust steam from the high pressure turbine is re routed to go inside the reheater tubes to pickup more energy to go drive interme diate or lower pressure turbines. BOILER FEED PUMP Boiler feed pump is a multi stage pump provided for pumping feed water to econom iser. BFP is the biggest auxiliary equipment after Boiler and Turbine. It consum es about 4 to 5 % of total electricity generation. STEAM CONDENSING

The condenser condenses the steam from the exhaust of the turbine into liquid to allow it to be pumped. The surface condenser is a shell and tube heat exchanger in which cooling water is circulated through the tubes. The exhaust steam from the low pressure turbine enters the shell where it is cooled and converted to co ndensate by flowing over the tubes as shown in the adjacent diagram. Such conden sers use steam ejectors or rotary motor-driven exhausters for continuous removal of air and gases from the steam side to maintain vacuum. For best efficiency, the temperature in the condenser must be kept as low as pra ctical in order to achieve the lowest possible pressure in the condensing steam. Since the condenser temperature can almost always be kept significantly below 1 00 C where the vapor pressure of water is much less than atmospheric pressure, th e condenser generally works under vacuum. Thus leaks of non-condensible air into the closed loop must be prevented. Typically the cooling water causes the steam to condense at a temperature of abo ut 35 C (95 F) and that creates an absolute pressure in the condenser of about 27 k Pa (0.592.1 inHg), i.e. a vacuum of about 95 kPa (28.1 inHg) relative to atmospheri c pressure. The large decrease in volume that occurs when water vapor condenses to liquid creates the low vacuum that helps pull steam through and increase the efficiency of the turbines. The condenser generally uses either circulating cooling water from a cooling tow er to reject waste heat to the atmosphere, or once-through water from a river, l ake or ocean. .The cooling water used to condense the steam in the condenser returns to its so urce without having been changed other than having been warmed. If the water ret urns to a local water body it is tempered with cool 'raw' water to prevent therm al shock when discharged into that body of water. In NTPC as sea water is present very near, readily available in large volumes an d its temperature is much lower than the steam temperature from L.P Turbine, its u sed for condensing the stream. From the bottom of the condenser, powerful condensate pumps recycle the condense d steam (water) back to the water/steam cycle. COMMON AUXILIARIES Boiler make-up water treatment plant and storage Since there is continuous withdrawal of steam and continuous return of condensat e to the boiler, losses due to blowdown and leakages have to be made up to maint ain a desired water level in the boiler steam drum. For this, continuous make-up water is added to the boiler water system. Impurities in the raw water input to the plant generally consist of calcium and magnesium salts which impart hardnes s to the water. Hardness in the make-up water to the boiler will form deposits o n the tube water surfaces which will lead to overheating and failure of the tube s. Thus, the salts have to be removed from the water, and that is done by a wate r demineralising treatment plant (DM). A DM plant generally consists of cation, anion, and mixed bed exchangers. Any ions in the final water from this process c onsist essentially of hydrogen ions and hydroxide ions, which recombine to form pure water. Very pure DM water becomes highly corrosive once it absorbs oxygen f rom the atmosphere because of its very high affinity for oxygen. The capacity of the DM plant is dictated by the type and quantity of salts in th e raw water input. However, some storage is essential as the DM plant may be dow n for maintenance. For this purpose, a storage tank is installed from which DM w ater is continuously withdrawn for boiler make-up. The storage tank for DM water is made from materials not affected by corrosive water, such as PVC. The piping and valves are generally of stainless steel. Sometimes, a steam blanketing arra ngement or stainless steel doughnut float is provided on top of the water in the tank to avoid contact with air. DM water make-up is generally added at the stea m space of the surface condenser (i.e., the vacuum side). This arrangement not o nly sprays the water but also DM water gets deaerated, with the dissolved gases being removed by a de-aerator through an ejector attached to the condenser.

FUEL PREPARATION SYSTEM In coal-fired power stations, the raw feed coal from the coal storage area is fi rst crushed into small pieces and then conveyed to the coal feed hoppers at the boilers. The coal is next pulverizedinto a very fine powder. The pulverizers may be ball mills, rotating drum grinders, or other types of grinders. Some power stations burn fuel oil rather than coal. The oil must kept warm (abov e its pour point) in the fuel oil storage tanks to prevent the oil from congeali ng and becoming unpumpable. The oil is usually heated to about 100 C before being pumped through the furnace fuel oil spray nozzles. Boilers in some power stations use processed natural gas as their main fuel. Oth er power stations may use processed natural gas as auxiliary fuel in the event t hat their main fuel supply (coal or oil) is interrupted. In such cases, separate gas burners are provided on the boiler furnaces. OIL SYSTEM An auxiliary oil system pump is used to supply oil at the start-up of the steam turbine generator. It supplies the hydraulic oil system required for steam turbi ne's main inlet steam stop valve, the governing control valves, the bearing and seal oil systems, the relevant hydraulic relays and other mechanisms. At a preset speed of the turbine during start-ups, a pump driven by the turbine main shaft takes over the functions of the auxiliary system. COAL PREPARATION Fuel preparation system: In coal-fired power stations, the raw feed coal from th e coal storage area is first crushed into small pieces and then conveyed to the coal feed hoppers at the boilers. The coal is next pulverized into a very fine p owder, so that coal will undergo complete combustion during combustion process.p ulverizer is a mechanical device for the grinding of many different types of mat erials. For example, they are used to pulverize coal for combustion in the steam -generating furnaces of fossil fuel power plants. Bowl mill: Bowl mill is used to powder the coal into fine particles

Dryers: they are used in order to remove the excess moisture from coal mainly w etted during transport. As the presence of moisture will result in fall in effic iency due to incomplete combustion and also result in CO emission. Magnetic separators: coal which is brought may contain iron particles. These iro n particles may result in wear and tear. The iron particles may include bolts, n uts wire fish plates etc. so these are unwanted and so are removed with the help of magnetic separators. The coal we finally get after these above process are transferred to the storage site. Purpose of fuel storage is two Fuel storage is insurance from failure of normal operating supplies to arrive. Storage permits some choice of the date of purchase, allowing the purchaser to t

ake advantage of seasonal market conditions. Storage of coal is primarily a matt er of protection against the coal strikes, failure of the transportation system & general coal shortages. TECHNICAL SERVICES Fan or draught system In a boiler it is essential to supply a controlled amount of air to the furnace for effective combustion of fuel and to evacuate hot gases formed in the furnace through the various heat transfer area of the boiler. This can be done by using a chimney or mechanical device such as fans which acts as pump. i) Natural draught When the required flow of air and flue gas through a boiler can be obtained by t he stack (chimney) alone, the system is called natural draught. When the gas wit hin the stack is hot, its specific weight will be less than the cool air outside ; therefore the unit pressure at the base of stack resulting from weight of the column of hot gas within the stack will be less than the column of extreme cool air. The difference in the pressure will cause a flow of gas through opening in base of stack. Also the chimney is form of nozzle, so the pressure at top is ver y small and gases flow from high pressure to low pressure at the top. ii) Mechanized draught There are 3 types of mechanized draught systems 1) Forced draught system 2) Induced draught system 3) Balanced draught system Forced draught: In this system a fan called Forced draught fan is installed at t he inlet of the boiler. This fan forces the atmospheric air through the boiler f urnace and pushes out the hot gases from the furnace through superheater, reheat er, economiser and air heater to stacks. Induced draught: Here a fan called ID fan is provided at the outlet of boiler, t hat is, just before the chimney. This fan sucks hot gases from the furnace throu gh the superheaters, economiser, reheater and discharges gas into the chimney. T his results in the furnace pressure lower than atmosphere and affects the flow o f air from outside to the furnace. Balanced draught:-In this system both FD fan and ID fan are provided. The FD fan is utilized to draw control quantity of air from atmosphere and force the same into furnace. The ID fan sucks the product of combustion from furnace and discha rges into chimney. The point where draught is zero is called balancing point. Control and Instrumentation New technologies to maximise power plant efficiency In order to operate power stations at an optimum level, power technology has, ov er the years, become more and more dependent on automation and control. Increasing computerisa tion has enabled the use of some very sophisticated techniques for controlling and monito ring power systems. Earlier, control and monitoring systems were usually made up of simple circuits. Operators supervised processes continuously and used their judgement to make nec essary changes to set values. Now, monitoring and control in power plants are based alm ost entirely on computerised equipment, which has considerably simplified the co ntrol of processes involving multiple variables. In fact, control and instrument ation or automation at power plants has become critical to maximising efficiency and availability. It has allowed faster collection and pro cessing of all data from various parts of the plant and has even provided for re mote control of all devices. It has also helped optimise fuel utilisation and lo wer operational costs. In a typical power station, the major systems for power p lant monitoring and control are:

Process control system This is a closed loop control system that takes its direction from the energy ma nagement system (EMS) and automatically collects plant data by reading instrumen ts. Physical and electrical parameters associated with the boiler, turbine and g enerator are monitored on a continuous-cycle basis. Alarms and events are logged. Control of pumps, valves a nd switches for routine functions and for start-ups or shutdowns are provided.

Plant monitoring system This is strictly a data collection system for fuel monitoring and performance ca lculations. No control actions are performed. Data is stored and retrieved as re quired to prepare reports and performance analysis. Operational monitoring system This is used by plant operators to enter manually collected operational data for record keeping, report writing and analysis. In addition to these systems, the power plant may also use computers for security, environmental, controlled acces s and chemical analysis systems. Power plant maintenance The power plant maintenance systems stores pertinent information for analysis of maintenance costs and evaluation of equipment performance. The interactive port ion of the system provides plant personnel with the capability to enter problem data, planning data and work execution data. Interactive functions are also prov ided for entry and maintenance of an equipment database and for access to equipm ent history.

Automatic generation control The automatic generation control (AGC) system performs a very critical task it a djusts generation against load. The objective is maintenance of quality and mini misation of costs of energy production and transmission. This is done primarily through load frequency control and economic dispatch. Both these functions are d one in real time. Load frequency control The load frequency control (LFC) system monitors generation load, constantly loo king for imbalances. The LFC system needs to maintain frequency at the scheduled value, n et power interchanges with neighboring control areas at the scheduled values and power al location among generating units at economically desired values. Economic despatch Different generating units that are online have different costs of generation. I t is therefore necessary to optimise the contribution of each of these units so that the load i s met at minimum cost. This system takes into account not only the per unit gene rating costs of power plants but also their geographical location. This enables the despatch manager to minimise transmission losses and thus achieve the true mi nimum cost. Other factors such as reserve margins and transmission limits are als o considered. Deionised/Demineralised Water Deionisation: Process utilizing special-manufactured ion exchange resins which r

emove ionised salts from water. Can theoretically remove 100 % of salts. Deionis ation typically does not remove organics, virus or bacteria except through accide ntal trapping in the resin and specially made strong base anion resins which will remove gram-negative bacteria. Demineralisation: Any process used to remove minerals from water, however, commo nly the term is restricted to ion exchange processes. Ultra pure water: Highly-treated water of high resistivity and no organics; usua lly used in the semiconductor and pharmaceutical industries Deionisation entails removal of electrically charged (ionised) dissolved substan ces by binding them to positively or negatively charged sites on a resin as the water passes through a column packed with this resin. This process is called ion exchange and can be used in different ways to produce deionised water of variou s qualities. Strong acid cation + Strong base anion resin systems These systems consist of two vessels - one containing a cation-exchange resin in the hydrogen (H+) form and the other containing an anion resin in the hydroxyl (OH-) form (see picture below). Water flows through the cation column, whereupon all the cations are exchanged for hydrogen ions. The decationised water then fl ows through the anion column. This time, all the negatively charged ions are exc hanged for hydroxide ions which then combine with the hydrogen ions to form wate r (H2O). These systems remove all ions, including silica. In the majority of cases it is advisable to reduce the flux of ions passed to the anion exchanger by installing a CO2 removal unit between the ion exchange vessels. This reduces the CO2 conte nt to a few mg/l and brings about a reduction of the following strong base anion resin volume and in the regeneration reagent requirements. In general the strong acid cation and strong base anion resin system is the simp lest arrangement and a deionised water that may be used in a wide variety of app lications can be obtained with it.

Strong acid cation + weak base anion + Strong base anion resin systems This combination is a variation of the previous one. It provides the same qualit y of deionised water, while offering economic advantages when treating water whi ch contains high loads of strong anions (chlorides and sulphates). The subtitle shows that the system is equipped with an extra weak base anion exchanger before the final strong base anion exchanger. The optional CO2 removal unit may be ins talled either after the cation exchanger, or between the two anion exchangers (s ee picture below). The regeneration of the anion exchangers takes place with cau stic soda (NaOH) solution first passing through the strong base resin and then t hrough the weak base resin. This method requires less caustic soda than the meth od described before because the remaining regeneration solution after the strong base anion exchanger is usually sufficient to regenerate the weak base resin co mpletely. Moreover, when raw water contains a high proportion of organic matter, the weak base resin protects the strong base resin. Mixed-bed Deionisation In mixed-bed deionisers the cation-exchange and anion-exchange resins are intima tely mixed and contained in a single pressure vessel. The two resins are mixed b y agitation with compressed air, so that the hole bed can be regard as an infini te number of anion and cation exchangers in series (mixed bed resin).To carry ou t regeneration, the two resins are separated hydraulically during the loosening phase. As the anion resin is lighter than the cation resin it rises to the top, while the cation resin falls to the bottom. After the separation step the regene ration is carried out with caustic soda and a strong acid. Any excess regenerant is removed by rinsing each bed separately. Measuring of the purity Water purity can be quickly estimated on the basis of electrical conductivity o

r resistance very pure water conducts electricity poorly, so its resistance is h igh. STEAM TURBINE: 1) Steam flow:210 MW steam turbine is a tandem compound machine with HP, IP & LP parts. TheHP part is single flow cylinder and IP & LP parts are double flow cylinders. The in dividual turbine rotors and generator rotor are rigidly coupled. The HP cylinder has a throttle control.Main steam is admitted before blending by two combined m ain stop and control valves. TheHP turbine exhaust (CRH) leading to reheater hav e two swing check valves that prevent back flow of hot steam from reheater, into HP turbine. The steam coming from reheater calledHRH is passed to turbine via t wo combined stop and control valves. The IP turbine exhaustsdirectly goes to LP turbine by cross ground pipes. 2) HP Turbine:The HP casing is a barrel type casing without axial joint. Because of its rotati onsymmetry the barrel type casing remain constant in shape and leak proof during quick changein temperature. The inner casing too is cylinder in shape as horizo ntal joint flange arerelieved by higher pressure arising outside and this can ke pt small. Due to this reason barreltype casing are especially suitable for quick start up and loading. The HP turbine consists of 25 reaction stages. The moving and stationary blades are inserted into appropriately shapesinto inner casing a nd the shaft to reduce leakage losses at blade tips. 3) IP Turbine:The IP part of turbine is of double flow construction. The casing of IP turbine is splithorizontally and is of double shell construction. The double flow inner casing is supported kinematically in the outer casing. The steam from HP turbine after reheating enters the inner casing from above and below through two inlet nozzles. The centre flows compensates theaxial thrust and prevent steam inlet te mperature affecting brackets, bearing etc. Thearrangements of inner casing confi nes high steam inlet condition to admission branch of casing, while the joints o f outer casing is subjected only to lower pressure and temperature atthe exhaust of inner casing. The pressure in outer casing relieves the joint of inner casin g sothat this joint is to be sealed only against resulting differential pressure .33 The IP turbine consists of 20 reaction stages per flow. The moving and stationar y blades are inserted in appropriately shaped grooves in shaft and inner casing. 4) LP Turbine:The casing of double flow type LP turbine is of three shell design. The shells a reaxially split and have rigidly welded construction. The outer casing consist o f the front andrear walls, the lateral longitudinal support bearing and upper pa rt.The outer casing is supported by the ends of longitudinal beams on the base p lates of foundation. The double flow inner casings consist of outer shell and in ner shell. The inner shell is attached to outer shell with provision of free the rmal movement.Steam admitted to LP turbine from IP turbine flows into the inner casing from bothsides through steam inlet nozzles. ELECTRICITY GENERATOR To the end of the turbine rotor generator is coupled, so that when turbine rotat esthe rotor turns with it. The rotor is housed inside the stator having coil of copper bars inwhich electricity is produced through the movement of magnetic fie ld created by rotor Theelectricity passes from the stator winding to the transfo rmer which steps up the voltage sothat it can be transmitted effectively over th e power line of grid34 The steam which has given up its heat energy in changed back into a condenser so that it is ready for reuse. The cold water continuously pumped in condenser. Th

e steam passing around the tubes loose heat and rapidly change into water. But t hese two types of water (boiler feed water and cooling water ) must never mix to gether. The cooling water isdrawn from the river but the Boiler Feed Water must be pure than potable water (DM Water). TURBO HYDROGEN WATER GENERATOR Stator volts 24,700 V Rotor volts 310 V Amphere 9050 A Amphere 2600 A Stator coolant water Rotor coolant - hydrogen Connection Y Y TURBO GENERATOR is manufactured by B.H.E.L and incorporated withmost modern des ign concepts and constructional features, which ensures reliability, withconstru ctional & operational economy. The generator stator is a tight construction, sup porting& enclosing the stator windings, core and hydrogen coolers. Cooling mediu m hydrogen iscontained within frame & circulated by fans mounted at either ends of rotor. The generator isdriven by directly coupled steam turbine at a speed of 3000 r.p.m. the Generator is designedfor continuous operation at the rated outp ut. Temperature detectors and other devicesinstalled or connected within then ma chine, permit the windings, teeth core & hydrogentemperature, pressure & purity in machine under the conditions. The source of excitation of rotor windings is t hyristor controlled D.C. supply. The auxiliary equipments supplied withthe machin e suppresses and enables the control of hydrogen pressure and purity, shaft seal inglubricating oils. There is a provision for cooling water in order to maintain a constanttemperature of coolant (hydrogen) which controls the temperature of w indings GENERATOR TRANSFORMER: The output from thegenerator is fed to the generator transformer, which step up the voltage from 15.75 KV to 230KV and supplies power to grid. Three phase suppl y from the generator is connected to the low voltage side bushings and the outpu t is taken from the opposite side. Neutral point on the H.V. side is provided at the side of the tank. Neutral is grounded. In case neutral is solidly connected to the earth a very small current flowing through the neutral causes the tripli ng of the transformer. So in this case more care is to be taken.

STATION TRANSFORMER:When the unit is to be started, power supplied to the auxiliaries is taken from thestation transformer. The rating of the station transformer is 50 MVA. It take s power from the grid at 230 kV and steps it down to 6.6 kV. At the time of star ting all the auxiliaries are supplied from the station transformer. When the gen erator is synchronized and starts producing power, about 80% of the load is shif ted on to the unit auxiliary transformer. The load that requires uninterrupted s upply is left connected on the station transformer. UNIT AUXILIARY TRANSFORMER:Each unit has two unit auxiliary transformers. When the unit starts generating e lectricity these transformers are energized and then supplies power to the auxil iaries. Before starting of the unit, UAT bus is connected to the station bus. Au xiliaries of one unit take about 20MW of power. UAT is connected between the gen erator and the GT. A tapping is taken from the power coming from the generator t o the GT. It is a step down transformer, which steps down the voltage from 15.75 kV to 6.6kV. The ratingof UAT is 20 MVA. UAT bus supplies only those auxiliarie s, which are necessary to be energized in case of sudden tripping of generator. UNIT SERVICE TRANSFORMER:It is also a 6.6 kv / 415 v transformers which is used to supply the auxiliaries connected to the unit secondary switchgear bus.

SWITCH YARD 220 KV SYSTEM:Two 220 KV bus bars have been provided in switch yard and are inter-connected t hrough a bus coupler. Each of the two 110 MW generator is connected to this syst em through a step up of 125 MVA 240/ 11 KV yard generator transformer. Thereare two step down transformer each feeding 6.6 KV system (Station Switch yard ) viz. BS-IS& SB-IB. Each of four feeders are provided with bypass isolators which is connected across line breaker and breaker isolator. By closing bus coupler betw een 220 KV buses and putting line feeders whose breaker required maintenance of anyone bus through by pass isolators and all other line feeders whose breaker is by passed is then transformed to bus coupler breaker.. ASH HANDLING Fly ash collection Fly ash is captured and removed from the flue gas by electrostatic precipitators or fabric bag filters (or sometimes both) located at the outlet of the furnace and before the induced draft fan. The fly ash is periodically removed from the c ollection hoppers below the precipitators or bag filters. Generally, the fly ash is pneumatically transported to storage silos for subsequent transport by truck s or railroad cars Bottom ash collection and disposal At the bottom of the furnace, there is a hopper for collection of bottom ash. Th is hopper is always filled with water to quench the ash and clinkers falling dow n from the furnace. Some arrangement is included to crush the clinkers and for c onveying the crushed clinkers and bottom ash to a storage site. Ash extractor is used to discharge ash from Municipal solid waste fired boilers. ASH DISPOSAL The disposal of ash from a large capacity power station is of same importance as ash is produced in large quantities. Ash handling is a major problem. i) Manual handling: While barrows are used for this. The ash is collected direct ly through the ash outlet door from the boiler into the container from manually. ii) Mechanical handling: Mechanical equipment is used for ash disposal, mainly b ucket elevator, belt conveyer. Ash generated is 20% in the form of bottom ash an d next 80% through flue gases, so called Fly ash and collected in ESP. iii) Electrostatic precipitator: From air preheater this flue gases (mixed with ash) goes to ESP. The precipitator has plate banks (A-F) which are insulated fr om each other between which the flue gases are made to pass. The dust particles are ionized and attracted by charged electrodes. The electrodes are maintained a t 60KV.Hammering is done to the plates so that fly ash comes down and collect at the bottom. The fly ash is dry form is used in cement manufacture.