AU-2004 Design of Machine Elements-II Answer QUESTION-1 and answer any FOUR questions from remaining.

Data Books are not allowed Answer Question No.1 at one place 1. a) How are the gears classified? b) What are various types of crank shafts? c) Name bearing materials. d) Explain rating life and basic load rating. e) How functions of clutch differ from coupling? f) What is self emerging and self locking brakes? g) Explain the designation of wire ropes by an example. 2 a) Explain the design procedure of gears (7) b) A pair of gears is to be designed to transmit 30KW for a pinion of 1000 rev/min and a speed ratio of 1:5. Design the gear pair (Assume suitable data). (7) 3. a) Explain whipping stress in a connecting rod, how it is considered in design of connecting rod. (4) b) Design a connecting rod for a four stroke petrol engine piston dia=10cm, stroke=14cm, length of connecting rod=31.5cm, mass of reciprocating parts =1.8kg, speed=1500r.p.m with possible over speed of 2,500 r.p.m. Compression ratio=4:1, maximum explosion pressre=245N/cm2. (10) 4. a) Write a short note on selection of bearing material. (4) b) Journal bearing is proposed for a steam turbine. The load on journal is 3kN, diameter 50mm, length 75mm, Speed 1600 race/min, Diameter clearance 0.001, and ambient temperature 15.50C. SAE 10 oil is used and film temperature is 600C. Determine heat generated and heat dissipated (Viscosity of SAE 10 oil at 600C is () 14 centipoises) (10) 5. a) Explain different types of lubrication. (4) b) Calculate the power loss for a petroff bearing 100mm in diameter and 160mm long. The radial clearance is 0.05 mm. The speed of the journal is 740rev/min. The lubrication oil is SAE 10 and bearing operating temperature is 800C. The dynamic viscosity of SAE10 oil at 800C is 8 centipoise. (10) 6. a) Compare the clutch functions and coupling functions. (4) b) Design a clamp coupling to transmit 30KW at 100 rev/min. The shaft and key are made of 40C8 steel having tensile yield stress of 320MPa. There are 6 Bolts connecting the two halves of coupling. The bolts are made of 45C8 steel having tensile yield stress of 350MPa. The co-efficient of function between the muff and surface is 0.30. A factor of safety of 4 is desired. (10) (Data for shatter diameter 72mm,W=20,H=12,length of muff=252mm and Tensile strength of 40C8=670N/mm2)

7. a)Explain different kinds of factors which are induced in the choice of wire ropes.(4) b) Select a wire rope for a vertical mine hoist to lift 1500 tonnes of coal from a depth of 700m in each 8 hours shift. Assume a two compartment shaft with joining skips in balance. Assume rope velocity as 720m/min. Allow acceleration and deceleration periods of 10sec each and a rest of safety is 5. Assume average tensile strength of rope is 5,900 d2 where d is diameter of rope in cm for 6X19 rope. (10) 8. a) Explain the design procedure of journal bearing. (7) b) What is meant by composite material and write few applications also. (7) AU-2005 Design of Machine Elements-II Answer QUESTION-1 and answer any FOUR questions from remaining. Data Books are not allowed Answer Question No.1 at one place 1. a) What is Law of gearing? b) What is an hydro dynamic bearing? c) Explain the effect of bearing clearance on film temperature. d) Explain basis for bearing failures. e) List various types of clutches. f) List various types of ropes being used in practice. g) Define composite materials and state few applications. 2 a) Explain the nomenclature of gear with neat sketch. (4) b) A spur gear made of bronze drives a mild steel pinion with velocity ratio of 3:5. Pressure angle is 14 . It transmits 4.5KW at 1800 r.p.m of pinion. Design the gears and find width number of teeth should not be less than 15. Elastic strength of bronze is 8.4KN/cm2 and steel is 10.5KN/cm2 . Lewis form factor is Y = 0.124 0.684 / T. (10) 3. a) Discuss various forces which are related to connecting rod. (4) b) Determine the principle dimensions of cylinder for a vertical four stroke compression ignition engine from the following data : Brake power = 4.5 KW, Speed = 1200 r.p.m. Indicated mean effective pressure=0.35MPa. Mechanical efficiency = 80%. (10) 4. a) Write a short note on selection of bearing material. (4) b) Journal bearing is proposed for a steam turbine. The load on journal is 3kN, diameter 50mm, length 75mm, Speed 1600 race/min, Diameter clearance 0.001, and ambient temperature 15.50C. SAE 10 oil is used and film temperature is 600C. Determine heat generated and heat dissipated (Viscosity of SAE 10 oil at 600C is () the centipoises) (10) 5. a) Explain different types of lubrication. (4) b) Calculate the power loss for a pelroff bearing 100mm in diameter and 160mm long. The radial clearance is 0.05 mm. The speed of the journal is 740reu/min. The lubrication oil is SAE 10 and bearing operating temperature is 800C. The dynamic viscosity of SAE10 oil at 800C is 8 centipoise. (10)

6. a) Briefly discuss the different kinds of Brakes. (4) b) Determine the main dimension and capacity of a double block brake for the following conditions. Weight of noist with its load = 2.5KN Downward velocity = 1.25m/s Pitch diameter for noist = 3m Neglect the kinematic energy of the drum. (10) 7. a) Explain the factors which are involved in the choice of wire ropes? (4) b) Select a wire rope for a vertical mine hoist to lift 1500 tonnes of coal from a depth of 700m in each 8 hours shift. Assume a two compartment shaft with joining skips in balance. Assume rope velocity as 720m/min. Allow acceleration and deceleration periods of 10sec each and a rest of safety is 5. Assume average tensile strength of rope is 5,900 d2 where d is diameter of rope in cm for 6X19 rope. (10) 8. a) Deduce and expression for frictional torque transmitted in a centrifuagal clutch. (7) b) What is meant by composite material and write same applications of composite materials.

2006 1.a) State the advantages of worm gearing compared to other types of gearing. b) Define addendum and pitch cone radius relating to bevel gears indicating graphically c) Name any four general characteristics of spur gearing. d) Explain why for the design of the cross section of the connecting rod I-section is preferred. e) What do you understand by 6X19 wire rope? f) What change in the loading of a ball bearing will cause the expected life to be doubled? g) Draw a neat sketch of band and block brakes. 2. a) What points should be considered to design a gear drive for a particular service? b) Determine the power capacity of a pair of helical turbine gears having a transmission ratio 8:1. The lower speed is 500r.p.m. The teeth are 200 full depth; 300 helix angle; 6mm module and 100mm face width. The material is 0.4 to carbon steel untreated. The pinion has 30 teeth. Consider only the strength view point. The gear is to run continuously. The bending strength factor is 14.05. 3. Design a speed reduces unit for an input 800W with a transmission ratio of 27. The speed of the hardened steel worm is 1750r.p.m. The worm wheel is to be made of phosphor bronze. The tooth is to be 14 involute. 4. Design an aluminium alloy piston with a flat head for an I.C. Engine having 100mm bore. Draw a neat dimensional sketch of the piston to bring out the details clearly. The maximum gas pressure may be taken as 450N/cm2.

5. Design a crank hook for a 35KN crane. The hook is to be of swiveling type and of circular section. Choose the suitable values for the stresses. 6. a) What are the stresses to which a hoisting rope under load is subjected ? Explain briefly the procedure for evaluating them and determining thereby the size of the rope. b) A high speed mine hoist has a lift capacity of 20KN and the hoist drum of 50r.p.m. The hoist drum is 90cm in diameter. The hoist lift is 600metre and the hoist attains a full speed in 30seconds. Select a suitable wire rope for the service. 7. a) Draw a neat sketch of (i) band and block brake and (ii) internal expanding shoe brake. b) Explain clearly the step by step design procedure for friction clutches. 8. a) Make a note on selection of bearing from manufacturers catalogue. b) Name the composite materials indicating their applilcations.