VINAYAKA MISSIONS UNIVERSITY, SALEM TAMILNADU, INDIA.

AARUPADAI VEEDU INSTITUTE OF TECHNOLOGY, PAIYANOOR AND V.M.K.V. ENGINEERING COLLEGE, SALEM

FACULTY OF ENGINEERING & TECHNOLOGY

DEPARTMENT OF MECHANICAL ENGINEERING B.E. MECHANICAL ENGINEERING CURRICULUM AND SYLLABUS REGULATION - 2009

CURRICULUM

FIRST YEAR L Course Title COMMUNICATION SKILLS / PROFESSIONAL COMMUNICATION MATHEMATICS PHYSICS CHEMISTRY BASIC ELECTRICAL AND ELECTRONICS ENGINEERING BASIC COMPUTER PROGRAMMING ENGINEERING MECHANICS PRACTICALS PHYSICAL SCIENCES WORKSHOP PRACTICE COMPUTER PROGRAMMING ENGINEERING GRAPHICS ADDITIONAL CREDITS FOREIGN LANGUAGE EXTRA - CURRICULAR 2 0 0 0 0 0 0 0 0 0 0 4 3 3 3 100 100 100 100 3 3 3 3 3 3 3 0 1 0 0 1 1 1 0 0 0 0 0 0 0 100 100 100 100 100 100 100 T P M

SEMESTER III L Course Title THEORY ADVANCED ENGINEERING MATHEMATICS ENGINEERING THERMODYNAMICS MANUFACTURING TECHNOLOGY I FLUID MECHANICS AND MACHINERY ELECTRICAL MACHINES AND DRIVES PRACTICALS MACHINE DRAWING FLUID MECHANICS AND MACHINERY LAB COMPUTER AIDED DRAFTING LAB SEMESTER IV L Course Title THEORY NUMERICAL METHODS THERMAL ENGINEERING STRENGTH OF MATERIALS KINEMATICS OF MACHINERY MANUFACTURING TECHNOLOGY II ENGINEERING MATERIALS & METALLURGY PRACTICALS (A). MATERIALS TESTING LAB (B). METALLURGY LAB THERMAL ENGINEERING LAB ADDITIONAL CREDITS VALUE ADDED COURSE I 3 0 0 0 0 0 0 0 0 3 3 3 50 50 100 3 3 3 3 3 3 1 1 1 1 0 0 0 0 0 0 0 0 100 100 100 100 100 100 T P M 1 0 0 0 0 0 3 3 3 100 100 100 4 4 4 4 4 1 1 0 0 0 0 0 0 0 0 100 100 100 100 100 T P M

SEMESTER V L Course Title DYNAMICS OF MACHINERY DESIGN OF MACHINE ELEMENTS COMPRESSIBLE FLOW AND PROPULSION SYSTEMS HYDRAULIC AND PNEMUATIC SYSTEMS ENGINEERING METROLOGY AND MEASUREMENTS PROCESS PLANNING AND COST ESTIMATION PRACTICALS LATHE PRACTICE LAB (A). INSTRUMENTATION AND DYNAMICS LAB (B). METROLOGY LAB ADDITIONAL CREDITS SOFT SKILLS TRAINING SEMESTER VI L Course Title COMPUTER AIDED DESIGN AND COMPUTER AIDED MANUFACTURING HEAT AND MASS TRANSFER OPERATIONS RESEARCH DESIGN OF TRANSMISSION SYSTEMS INDUSTRIAL ENGINEERING ELECTIVE I PRACTICALS COMPUTER AIDED DESIGN AND COMPUTER AIDED MANUFACTURING LAB SPECIAL MACHINES LAB ADDITIONAL CREDITS VALUE ADDED COURSE II 2 0 0 0 0 0 0 3 3 100 100 3 3 3 3 3 4 0 1 1 1 0 0 0 0 0 0 0 0 100 100 100 100 100 100 T P M 2 0 0 0 0 0 0 0 0 3 3 3 100 50 50 3 3 3 3 3 3 1 1 1 0 0 1 0 0 0 0 0 0 100 100 100 100 100 100 T P M

SEMESTER VII Course Title THEORY ENVIRONMENTAL SCIENCE AND ENGINEERING ENGINEERING MANAGEMENT AND ETHICS FINITE ELEMENT METHODS MECHATRONICS ELECTIVE II ELECTIVE III PRACTICALS HEAT TRANSFER LAB MECHATRONICS LAB (A). COMPREHENSION (B). MINI PROJECT SEMESTER VIII Course Title THEORY TOTAL QUALITY MANAGEMENT AUTOMOBILE ENGINEERING ELECTIVE IV PRACTICAL PROJECT WORK 0 0 15 200 4 4 4 0 0 0 0 1 0 100 100 100 L T P M 0 0 0 0 0 0 0 0 3 3 3/2 3/2 100 100 100 100 4 4 4 4 4 4 0 0 1 0 0 0 0 0 0 0 0 0 100 100 100 100 100 100 L T P M

ELECTIVE I

COURSE TITLE REFRIGERATION AND AIR CONDITIONING TURBO MACHINERY INDUSTRIAL ROBOTICS ADVANCED IC ENGINES VIBRATION AND NOISE CONTROL INDUSTRIAL TRIBOLOGY

L 4 4 4 4 4 4

T 0 0 0 0 0 0

P 0 0 0 0 0 0

M 100 100 100 100 100 100

ELECTIVE II

COURSE TITLE COMBUSTION ENGINEERING ENERGY ENGINEERING AND MANAGEMENT CRYOGENIC ENGINEERING EMERGING MATERIALS NANOTECHNOLOGY AUTOMOTIVE INFOTRONICS COMPUTATIONAL FLUID DYNAMICS

L 4 4 4 4 4 4 4

T 0 0 0 0 0 0 0

P 0 0 0 0 0 0 0

M 100 100 100 100 100 100 100

ELECTIVE III

COURSE TITLE UNCONVENTIONAL MANUFACTURING PROCESSES 4 DESIGN OF JIGS- FIXTURES AND PRESS TOOLS WASTE HEAT RECOVERY AND CO-GENERATION DESIGN OF HEAT EXCHANGERS SIX SIGMA CONCEPTS LEAN MANUFACTURING SYSTEMS ENVIRONMENTAL POLLUTION

L 0 4 4 4 4 4 4

T 0 0 0 0 0 0 0

P 100 0 0 0 0 0 0

100 100 100 100 100 100

ELECTIVE IV COURSE TITLE ENTREPRENEURSHIP DEVELOPMENT MARKETING MANAGEMENT POWER PLANT ENGINEERING DESIGN FOR MANUFACTURE RENEWABLE SOURCES OF ENERGY ENTERPRISE RESOURCE PLANNING L 4 4 4 4 4 4 T 0 0 0 0 0 0 P 0 0 0 0 0 0 M 100 100 100 100 100 100

ADVANCED ENGINEERING MATHEMATICS 4 1 0 100 ( Common to ECE, ETC, CSE, IT, CSSW, EEE, E&I, MECH, MECT, AUTO, AERO, CIVIL) UNIT I - PARTIAL DIFFERENTIAL EQUATIONS 9 Formation - Solutions of standard types of first order equations - Lagrange's Linear equation - Linear partial differential equations of second and higher order with constant coefficients. UNIT II - FOURIER SERIES 9 Dirichlet's conditions - General Fourier series - Half-range Sine and Cosine series - Parseval's identity Harmonic Analysis. UNIT III - BOUNDARY VALUE PROBLEMS 9 Classification of second order linear partial differential equations - Solutions of one - dimensional wave equation, one-dimensional heat equation - Steady state solution of two-dimensional heat equation - Fourier series solutions in Cartesian coordinates. UNIT IV - FOURIER TRANSFORMS 9 Statement of Fourier integral theorem - Fourier transform pairs - Fourier Sine and Cosine transforms Properties - Transforms of simple functions - Convolution theorem - Parseval's identity.

UNIT V - Z - TRANSFORM 9 Z-Transform Elementary Properties Inverse Z-Transform Convolution Theorem Formation of Difference Equations Solution of Difference Equations using Z-Transform. Tutorial : 15 Total hours: 60 TEXT BOOK: 1. T. Veerarajan, Engineering Mathematics (for semester III) ,Third Edition Tata McGraw- Hill Publishing Company limited. REFERENCES: 1. Grewal, B.S., " Higher Engineering Mathematics " (35th Edition), Khanna Publishers, Delhi 2000. 2. Kreyszig, E., " Advanced Engineering Mathematics " (8th Edition), John Wiley and Sons, (Asia) Pte Ltd.,Singapore, 2000. 3. Kandasamy, P., Thilagavathy, K., and Gunavathy, K., " Engineering Mathematics ",Volumes II & III (4th Revised Edition), S. Chand & Co., New Delhi, 2001.

ENGINEERING THERMODYNAMICS (Common to MECH,AUTO and AERO) UNIT I BASIC CONCEPT AND FIRST LAW

100 9

Basic concepts - concept of continuum and macroscopic approach. Thermodynamic systems. Property- state- path and process- quasi-static process- work- modes of work. Zeroth law of thermodynamics concept of temperature and heat. Concept of work and heat transfer. First law of thermodynamics application to closed and open systems. Internal energy- Specific heat capacities Enthalpy - Steady flow process with reference to various thermal equipments. UNIT II - SECOND LAW- ENTROPY AND AVAILABILITY 9 Second law of thermodynamics Kelvins and Clausius statements of second law -. Carnot cycle and reversed Carnot cycle efficiency and COP. Thermodynamic temperature scale - Clausius inequality - concept of entropy - Entropy of ideal gas - Principle of increase of entropy Carnot theorem Reversibility and irreversibility - Introduction to availability. UNIT III - PROPERTIES OF PURE SUBSTANCE AND STEAM 9 Thermodynamic properties of pure substances in solid- liquid and vapour phases. Phase rule - P-V- PT- T-V- T-S- H-S diagrams - PVT surfaces. Thermodynamic properties of steam. Calculations of work done and heat transfer in non-flow and flow processes with steam as the working fluid. UNIT IV - IDEAL & REAL GASES AND THERMO DYNAMIC RELATIONS 9 Gas mixtures Properties of ideal and real gases - Equation of state - Avogadros law - Van der Waals equation of state - compressibility - compressibility chart. Daltons law of partial pressure Exact differentials - T-Ds relations - Maxwell relations - Clausius Clapeyron equations - Joule Thomson Coefficient. UNIT V PSYCHROMETRY 9 Properties of air - Property calculations of air vapour mixtures - Psychrometry and use of psychrometric charts . Psychrometric process Sensible heat exchange processes. Latent heat exchange processes. Adiabatic mixing - Evaporative cooling - Problems. TOTAL: 45 (Use of standard thermodynamic tables- Mollier diagram- Psychometric chart and Refrigerant property tables are to be permitted in the university examination) TEXT BOOKS 1. Nag.P.K.- Engineering Thermodynamics- Tata McGraw-Hill- New Delhi- 1998. 2. Arora C.P- Thermodynamics- Tata McGraw-Hill- New Delhi- 2003. REFERENCES 1. Holman.J.P.- Thermodynamics- 8th Ed. McGraw-Hill- 2002 2. Cengel- Thermodynamics An Engineering Approach- Third Edition 2003- TMH-New Delhi. 3. Merala C- Pother- Craig W- Somerton- Thermodynamics for Engineers- Schaum Outline Series- TMH.

MANUFACTURING TECHNOLOGY I UNIT I METAL CASTING PROCESSES

100 9

Sand casting Sand moulds - Type of patterns Pattern materials Pattern allowances Types of Moulding sand Properties Core making Methods of Sand testing Moulding machines Types of moulding machines - Melting furnaces Working principle of Special casting processes Shell and investment casting Pressure die casting Centrifugal casting Sand Casting defects. UNIT II - FABRICATION PROCESS 9 Fusion welding processes Types of Gas welding and cutting Equipments used Flame characteristics Filler and Flux materials - Arc welding process and equipments - Electrodes Coating and specifications - Gas metal arc welding Flux cored Submerged arc welding Electro slag welding TIG welding Weld defects - Principles of Resistance welding Spot/buttseam welding Percusion welding Brazing and soldering process. UNIT III - BULK DEFORMATION PROCESSES 9 Hot working and cold working of metals Forging processes Open and close die forging Characteristics of the process Types of Forging Machines Typical forging operations Rolling of metals Flat strip rolling Types of Rolling mills and operations Tube piercing Principles of Extrusion - Hot and Cold extrusion Principle of rod and wire drawing. UNIT IV -SHEET METAL FORMING PROCESSES 9 Sheet metal characteristics - Typical shearing operations- bending and drawing operations Stretch forming operations Formability of sheet metal Test methods Working principle and application of special forming processes - Hydro forming Rubber pad forming Metal spinning Explosive forming Magnetic pulse forming Peen forming Super plastic forming Process characteristics UNIT V - PROCESSING OF PLASTICS 9 Types of plastics - Characteristics of the forming and shaping processes Moulding of Thermoplastics Working principles and typical applications of - Injection moulding Plunger and screw machines Blow moulding Rotational moulding Extrusion - Typical industrial applications Thermoforming Processing of Thermosets Working principles and typical applications - Compression moulding Transfer moulding Bonding of Thermoplastics Fusion and solvent methods Induction and Ultrasonic methods. TOTAL: 45 TEXT BOOKS: 1. Hajra Choudhury- Elements of Workshop Technology- Vol. I and II- Media Promoters Pvt Ltd.- Mumbai- 2001 2. Serope Kalpajian- Steven R.Schmid- Manufacturing Engineering and Technology- Pearson Education- Inc. 2002(Second Indian Reprint). REFERENCES: 1. Elements of Manufacturing Processes- B.S. Magendran Parashar & R.K. Mittal- Prentice Hall of India- 2003. 2. Manufacturing Technology- P.N. Rao- Tata McGraw-Hill Publishing Limited- II Edition- 2002. 3. A text book of production technology- P.C. Sharma- S. Chand and Company- IV Edition- 2003. 10

FLUID MECHANICS AND MACHINERY (Common to MECH, MECT, AUTO, AERO and E&I)

100

UNIT I BASIC CONCEPTS AND PROPERTIES 6 Fluid Definition - solid and fluid - Units and dimensions - Properties of fluids Temperature - Viscosity - Compressibility - Vapour pressure - Capillary and surface tension - Fluid statics: concept of fluid static pressure - Pressure measurements by manometers and pressure gauges. Introduction to CFD, geophysical fluid dynamic. UNIT II - FLUID KINEMATICS AND SIMILARITIES 12 Fluid Kinematics - Flow visualization - Lines of flow - Types of flow - Velocity field and acceleration - Continuity equation (one and three dimensional differential forms)- Equation of streamline - Stream function - Velocity potential function - Circulation - Flow net Fluid dynamics Equations of motion - Euler's equation along a streamline - Bernoulli's equation Applications Venturi meter - Orifice meter - Pitot tube - Dimensional analysis - Buckingham's theoremApplications - Similarity laws and models. UNIT III - INCOMPRESSIBLE FLUID FLOW 9 Viscous flow - Navier-Stoke's equation (Statement only) - Shear stress - Pressure gradient relationship - Laminar flow between parallel plates - Laminar flow through circular tubes (Hagen poiseulle's) - Hydraulic and energy gradient - Flow through pipes - Darcy - Weisback's equation Pipe roughness -Friction factor- Moody's diagram - Minor losses - Flow through pipes in series and in parallel - Power transmission - Boundary layer flows - Boundary layer thickness - Boundary layer separation - Drag and lift coefficients. UNIT IV - HYDRAULIC TURBINES 9 Fluid machines: definition and classification - Exchange of energy - Euler's equation for turbo machines - Construction of velocity vector diagrams - Head and specific work - Components of energy transfer - Degree of reaction. Hydro turbines: definition and classifications - Pelton turbine - Francis turbine - propeller turbine Kaplan turbine - Working principles - Velocity triangles - Work done - Specific speed - Efficiencies Performance curve for turbines. UNIT V HYDRAULIC PUMPS 9 Pumps: definition and classifications - Centrifugal pump: classifications - Working principlevelocity triangles - Specific speed - Efficiency and performance curves - Reciprocating pump: classification - Working principle - Indicator diagram -Work saved by air vessels and performance curves - Cavitations in pumps - Rotary pumps. TOTAL:45 TEXT BOOKS 1. Bansal- R.K.- Fluid Mechanics and Hydraulics Machines- (5th edition)- Laxmi publications (P) Ltd- New Delhi- 1995 2. Kumar- K.L.- Engineering Fluid Mechanics- Eurasia Publishing House (P) Ltd- New Delhi (7th edition)- 1995. REFERENCES 1. White- F.M.- Fluid Mechanics- Tata McGraw-Hill- 5th Edition- New Delhi- 2003. 2. Ramamurtham. S- "Fluid Mechanics and Hydraulics and Fluid Machines"- Dhanpat Rai and Sons- Delhi- 2003. 3. Streeter- V.L.- and Wylie- E.B.- Fluid Mechanics- McGraw-Hill- 1983 4. Piyush K. Kundu Fluid Mechanics 11

ELECTRICAL MACHINES AND DRIVES (Common to MECH,MECT)

100

UNIT I - INTRODUCTION 9 Types of electrical drives - factors influencing the choice of electrical drives, heating and cooling curves loading conditions and classes of duty - determination of power rating. UNIT II - ELECTRICAL MOTORS CHARACTERISTICS 9 Speed - Torque and braking characteristics, DC motors, three phase and single phase induction motors. UNIT III - STARTING METHODS 9 Types of DC and AC motors starters - typical control circuits for DC series and shunt motors - three phase cage and slip ring induction motors, protective devices for the same. UNIT IV - CONVENTIONAL SPEED CONTROLS 9 Speed control of DC series and shunt motors - armature and field control Ward - leonard control system three phase induction motor - voltage, frequency and slip power control. UNIT V - SOLID STATE SPEED CONTROL 9 (Power Circuit and Qualitative treatment only) Control of DC drives using rectifiers and choppers Control of three phase induction motors using stator voltage control - Voltage / frequency control and slip power recovery schemes, electrical power distribution schemes, substations and earthing (including that of mines). Total hours: 45 TEXT BOOKS: 1. Partab H., " Art and Science of Utilisation of Electrical Energy ", Dhanpat Rai and Sons, Delhi, 1985. REFERENCE BOOKS: 1. Pillai, S.K., " A First Course on Electrical Drives ", Wiley Eastern Ltd., New Delhi, 1982.

12

MACHINE DRAWING LAB

100

UNIT I ASSEMBLY DRAWING Preparation of assembled views given parts details - conventional symbols and standards- couplings: flange- universal - Bearing: footstep- Plummer block - Lathe tailstock - Stop valves - etc. UNIT II -DETAILED DRAWING Preparation of parts details given assembled views - screw jack - connecting rod ends - cross heads etc. UNIT III -ACTUAL MEASUREMENT OF DIMENSIONS AND DRAWING PRACTICE The students must be made to disassemble machines and take actual dimensions and prepare parts drawings- assembly drawings- exploded views and isometric views as record work. Some Machines of Interest are: 1. Lathe Chuck 2. Gear Reducer 3. Gear Pump 4. Steam Stop Valve 5. Centrifugal pump assembly 6. I.C.Engine Cylinder - Piston- Connection rod and Crankshaft assembly 7. Automobile Gear Box 8. Clutch Assembly Total No of periods: 45 TEXT BOOKS 1. Bhatt- N.D.- " Machine Drawing "- Published by R.C.Patel- Chartstar Book Stall- Anand- India2003. 2. P.S.G. Design Data Book. REFERENCES Sidheswar- N.- Kanniah- P. and Sastry- V.V.S.- " Machine Drawing "-Tata McGraw Hill1997.

13

FLUID MECHANICS AND MACHINERY LAB LIST OF EXPERIMENTS 1. 2. 3. 4. 5.

100

Determination of the Coefficient of discharge of given Orifice meter. Determination of the Coefficient of discharge of given Venturi meter. Calculation of the rate of flow using Rota meter. Determination of friction factor for a given set of pipes. Conducting experiments and drawing the characteristic curves of centrifugal pump / submersible pump 6. Conducting experiments and drawing the characteristic curves of reciprocating pump. 7. Conducting experiments and drawing the characteristic curves of Gear pump. 8. Conducting experiments and drawing the characteristic curves of Pelton wheel. 9. Conducting experiments and drawing the characteristics curves of Francis turbine. 10. Conducting experiments and drawing the characteristic curves of Kaplan turbine. TOTAL: 45

14

COMPUTER AIDED DRAFTING LAB UNIT I - INTRODUCTION TO DRAFTING SOFTWARE

100

Drawing- Editing- Dimensioning- Plotting Commands- Layering concepts- Limits- Fits and Tolerances.

UNIT II -PREPARATION OF 2-D DRAWINGS Orthographic views of standard machine components: Brackets- V Blocks- Stop Block- Screw threads and Threaded fasteners.

UNIT III -ASSEMBLY DRAWING (Preparation of assembled view) Flange coupling Plummer block bearing Lathe Tailstock Universal Joint. Machine vice Stuffing box Piston and connecting rod

UNIT IV -Introduction to Solid Modeling. Conversion of basic 2D diagrams into 3D models flange coupling, universal joint and piston and connecting rod

15

NUMERICAL METHODS 3 (COMMON TO EEE,E&I,IT, MECH,AERO,AUTO,MECT, CIVIL)

100

UNIT I - SOLUTION OF EQUATIONS AND EIGEN VALUE PROBLEMS 9 Method of false position, Newton-Raphson method for single variable, Solutions of a linear system by Gaussian, Gauss-Jordan, Jacobian and Gauss- Seidel methods. Inverse of a matrix by GaussJordan method. Eigen value of a matrix by Power Method. UNIT II - INTERPOLATION AND APPROXIMATION 9 Interpolation with Newton's divided differences, Lagrange's polynomial, Newton forward and backward differences, central difference Formula (Stirlings and Bessels ). UNIT III - NUMERICAL DIFFERENTIATION AND INTEGRATION 9 Numerical differentiation with interpolation polynomials, Numerical integration by Trapezoidal and Simpson's (both 1/3rd and 3/8 th ) rules. Rombergs rule, Two and Three point Gaussian quadrature formula. Double integrals using Trapezoidal and Simpson's rule. UNIT IV- INITIAL VALUE PROBLEMS FOR ORDINARY DIFFERENTIAL EQUATIONS 9 Single Step Methods - Taylor Series, Euler and Modified Euler, Runge-Kutta method of fourth order first and second order differential equations. Multistep Methods - Milne and Adam's-Bash forth predictor and corrector methods. UNIT V - BOUNDARY VALUE PROBLEMS FOR ORDINARY AND PARTIAL DIFFERENTIAL EQUATIONS 9 Finite difference solution for the second order ordinary differential equations, Finite difference solution for one dimensional heat equation (both implicit and explicit). One dimensional wave equation and two dimensional Laplace and Poisson equations. Tutorial : 15 Total hours: 60 TEXT BOOK 1. Kandasamy, P., Thilakavathy, K. and Gunavathy, K., " Numerical Methods ", S. Chand & Co., New Delhi, 1998. REFERENCES 1. Sastry, S.S., " Introductory Methods of Numerical Analysis (Third Edition) ", Printice Hall of India, New Delhi, 1998. 2. T.Veerarajan, T.Ramachandran, Numerical Methods with Programs in C and C++, Tata McGraw-Hill (2004). 3. Grewal, B.S. and Grewal, J.S., Numerical Methods in Engineering and Science Khanna Publishers, New Delhi, 1999.

16

THERMAL ENGINEERING

100

UNIT I -THERMODYNAMIC CYCLES (GAS AND VAPOUR)

Introduction comparison of reversed and non reversed cycles - Otto- Diesel- Dual- Brayton cycles Calculation of mean effective pressure and air standard efficiency for otto cycles only - steam power cycles rankine, modified rankine and combined cycles. UNIT II -INTERNAL COMBUSTION ENGINES 9 Classification of IC engine - IC engine components and functions. - Actual and theoretical PV diagram of Four stroke engines and two stroke engines. Valve timing diagram and port timing diagram. Comparison of two stroke and four stroke engines, petrol and diesel engines - Fuel supply systems - Ignition Systems. Knocking and Detonation - Fuels - Air-fuel ratio calculation Lubrication system and cooling system - Performance calculation UNIT III -STEAM NOZZLES AND TURBINES 9 Flow of steam through nozzles - Shapes of nozzles - Effect of friction - Critical pressure ratio supersaturated flow. Impulse and reaction principles - Compounding - Velocity diagrams for simple and multistage turbines - Speed regulations - Governors and nozzle governors. UNIT IV -AIR COMPRESSOR 9 Classification - positive and non positive compressor - working principle Determination of work of compression with and without clearance. Volumetric efficiency - Isothermal and isentropic efficiencies of reciprocating air compressors. Determination of work of compression in multistage air compressor - Inter cooling performance of the compressors - various types of compressors (Descriptive treatment only). UNIT V -REFRIGERATION AND AIR-CONDITIONING 9 Vapour compression Refrigeration cycle super heat - Sub cooling - Performance calculations. Working principle of vapour absorption system - Ammonia water and Lithium bromide Water systems (Description only)- Comparison between vapour compression and absorption systems. Psychrometry and use of Psychometric chart Principle of air conditioning - Cooling load calculations - Concept of RSHF- GSHF- ESHF. TOTAL : 45 (Use of standard thermodynamic tables- Mollier diagram- Psychometric chart and Refrigerant property tables are permitted in the examination) TEXT BOOKS 1. Rajput- Thermal Engineering- S. Chand publishers- 2000. 2. Holman. J.P.- Thermodynamics- McGraw-Hill- 1985. REFERENCES 1. 2. 3. 4. 5. Kothandaraman.C.P.- Domkundwar.S. and A.V.Domkundwar.- A course in Thermal Engineering- Dhanpat Rai & Sons- Fifth edition- 2002 Rogers- Meyhew- Engineering Thermodynamics- ELBS- 1992. Arora.C.P.- Refrigeration and Air conditioning- TMH- 1994. Sarkar B.K- Thermal Engineering- Tata McGraw-Hill- 1998. Rudramoorthy R- Thermal Engineering- Tata McGraw-Hill- New Delhi- 2003. 17

STRENGTH OF MATERIALS (Common To MECH,MECT & AUTO)

100

UNIT I -STRESS- STRAIN AND DEFORMATION OF SOLIDS

Rigid and Deformable bodies Strength- Stiffness and Stability Stresses; Tensile- Compressive and Shear Deformation of simple and compound bars under axial load Thermal stress Elastic constants Strain energy and unit strain energy Strain energy in uniaxial loads. UNIT II -BEAMS - LOADS AND STRESSES 9 Types of beams: Supports and Loads Shear force and Bending Moment in beams CantileverSimply supported and Overhanging beams Stresses in beams Theory of simple bending Stress variation along the length and in the beam section Shear stresses in beams. UNIT III -TORSION 9 Analysis of torsion of circular bars Shear stress distribution Bars of Solid and hollow circular section Stepped shaft Twist and torsion stiffness Compound shafts Fixed and simply supported shafts Application to close-coiled helical springs Maximum shear stress in spring section including Wahl Factor Deflection of helical coil springs under axial loads Design of helical coil springs. UNIT IV -DEFLECTION OF BEAMS 9

Elastic curve of Neutral axis of the beam under normal loads Evaluation of beam deflection and slope : Double integration method- Macaulay Method- and Moment-area Method Columns End conditions Equivalent length of a column Euler equation Slenderness ratio Rankine formula for columns Introduction to curved beams. UNIT V -ANALYSIS OF STRESSES IN TWO DIMENSIONS 9

Biaxial state of stresses Thin cylindrical and spherical shells Deformation in thin cylindrical and spherical shells Biaxial stresses at a point Stresses on inclined plane Principal planes and stresses Mohrs circle for biaxial stresses Maximum shear stress - Strain energy in bending and torsion. TOTAL : 45 TEXT BOOKS 1. 2. Ramamutham.S- Strength of Materials- S.Chand &B Co.- New Delhi-2005. Beer F. P. and Johnston R- Mechanics of Materials- McGraw-Hill Book CoThird Edition- 2002. REFERENCES 1. Nash W.A- Theory and problems in Strength of Materials- Schaum Outline SeriesMcGraw-Hill Book Co- New York- 1995 2. Ryder G.H- Strength of Materials- Macmillan India Ltd.- Third Edition- 2002 3. Ray Hulse- Keith Sherwin & Jack Cain- Solid Mechanics- Palgrave ANE Books- 2004. 4. Singh D.K Mechanics of Solids Pearson Education 2002.

18

KINEMATICS OF MACHINERY (Common to MECH & MECT) UNIT I -BASICS OF MECHANISMS

100 9

Terminology and Definitions-Degree of Freedom -Mobility-Kutzbach criterion-Grashoff's lawKinematic Inversions of 4-bar chain and slider crank chains-Mechanical Advantage-Transmission angle-Description of common Mechanisms-Single - Double and offset slider mechanisms - Quick return mechanisms - Ratchets and escapements - Indexing Mechanisms - Rocking Mechanisms Straight line generators - Design of Crank-rocker Mechanisms. UNIT II -KINEMATICS OF LINKS 9 Displacement- velocity and acceleration - analysis in simple mechanisms - Graphical Methodvelocity and acceleration polygons - Vector Approach- Computer applications in the kinematic analysis of simple mechanisms-Coincident points- Coriolis Acceleration. UNIT III -KINEMATICS OF CAM 9 Classifications - Displacement diagrams-parabolic- Simple harmonic and Cycloidal motions - Layout of plate cam profiles - Derivatives of Follower motion - High speed cams - circular arc and tangent cams - Standard cam motion - Pressure angle and undercutting. UNIT IV -GEARS 9 Spur gear Terminology and definitions - Fundamental Law of toothed gearing and involute gearingInter changeable gears - Gear tooth action Terminology - Interference and undercutting-Non standard gear teeth- Helical- Bevel- Worm- Rack and Pinion gears (Basics only)-Gear trains-Parallel axis gear trains - Epicyclic gear trains-Differentials UNIT V -FRICTION 9 Surface contacts-Sliding and Rolling friction - Friction drives Friction in screw threads - Friction clutches - Belt and rope drives- Friction aspects in Brakes Friction in vehicle propulsion and braking TOTAL: 45 TEXT BOOKS 1. Rattan S.S- Theory of Machines- Tata McGraw-Hill Publishing Company Ltd.- New Delhi2003. 2. Khurmi.R.S.- Gupta- Theory of Machines- S.Chand- 2005. REFERENCES 1. 2. 3. Thomas Bevan- Theory of Machines- CBS Publishers and Distributors- 1984. Ghosh A and A.K.Mallick- Theory of Mechanisms and Machines- Affiliated East-West Pvt. Ltd.- New Delhi- 1988. Shigley J.E and Vickes J.J. Theory of Machines & Mechanism McGraw Hill

STANDARDS 1. IS 2458 : 2001- Vocabulary of Gear Terms Definitions Related to Geometry 2. IS 3756 : 2002- Method of Gear correction Addendum modification for External Cylindrical Gears with Parallel Axes. 3. IS 5267 : 2002 Vocabulary of Gear Terms Definitions Related to Worm Gear Geometry. 4. IS 12328 : Part 1: 1988 Bevel Gear Systems Part 1 Straight Bevel Gears. 5. IS 12328 : Part 2: 1988 Bevel Gear Systems Part 2 Spiral Bevel Gears. 19

MANUFACTURING TECHNOLOGY II UNIT I -THEORY OF METAL CUTTING

100 8

Introduction: mechanics of metal machining - Types of machine tools Theory of metal cutting: chip formation - Orthogonal oblique metal cutting - Cutting tool materials tool geomentry and tool signature - Tool wear - Tool life - Surface finish- cutting fluids. UNIT II -CENTRE LATHE AND SPECIAL PURPOSE LATHES 10

Centre lathe- constructional features- cutting tools- various operations- taper turning methods- thread cutting methods- special attachments- machining time and power estimation. Capstan and turret lathes automatic lathes: semi automatic- automats single spindle: cutting offSwiss type- automatic screw type multi spindle; cutting off- bar type UNIT III -RECIPROCATING - MILLING AND DRILLING MACHINES 10

Reciprocating machine tools: shaper- planer- slotting Machines quick return mechanism - Milling Machines : types- milling cutters- operations ; Hole making : drilling- reaming- boring- tapping UNIT IV -ABRASIVE PROCESS- SAWING- BROACHING AND GEAR CUTTING 10 Abrasive processes: grinding wheel specifications and selection- types of grinding process cylindrical grinding- surface grinding- centre less grinding honing- lapping- super finishingpolishing and buffing- abrasive jet grinding Sawing machine: hack saw- band saw- circular saw; Broaching machines - broach - construction push- pull- surface and continuous broaching machines. Gear cutting: forming- generation- shaping- hobbing. UNIT V -NC MACHINING 7

Numerical control(NC) machine tools DNC and CNC: types- constructional details- special features. Part programming fundamentals Types of programming Absolute method- Increment manual programming computer assisted part programming APT language.

TOTAL : 45 TEXT BOOKS 1. Serope Kalpajian- Steven R.Schmid- Manufacturing Engineering and Technology- Pearson Education- Inc. 2002 (Second Indian Reprint). 2. Rao- P.N. Manufacturing Technology- Metal Cutting and Machine Tools- Tata McGrawHill- New Delhi- 2003. REFERENCES 1. Richerd R. Kibbe- John E. Neely- Roland O. Merges and Warren J. White- Machine Tool Practices- Prentice Hall of India- 2003. 20

2. 3.

P.C. Sharma- A Text Book of Production Engineering- S. Chand and Co. Ltd- IV edition2002. Hajra Choudry- Elements of Work Shop Technology Vol. II- Media Promoters. 2002

ENGINEERING MATERIALS & METALLURGY 1.

100 9

CONSTITUTION OF ALLOYS AND PHASE DIAGRAMS

Constitution of alloys Solid solutions - Substitutional and interstitial Phase diagrams Isomorphous Eutectic Peritectic - Eutectoid and peritectroid reactions - Iron Iron carbide equilibrium diagram. 2. HEAT TREATMENT 9

Definition Full annealing: Recovery, Recrystallization and Grain Growth - Normalising- hardening and Tempering of steel. Isothermal transformation diagrams TTT diagrams - Hardenability Jominy end quench test Austempering - Martempering Case hardening - Carburising - Nitriding Cyaniding - Carbonitriding Flame and Induction hardening. 3. FERROUS AND NON FERROUS METALS 9

Effect of alloying additions on steel (Mn- Si- Cr- Mo- V Ti & W) - stainless and tool steels HSLA maraging steels Gray- White malleable- spheroidal - Graphite - alloy cast irons. Copper and Copper alloys Brass- Bronze and Cupronickel Aluminum and Al-Cu precipitation strengthening treatment Bearing alloys. 4. NON-METALLIC MATERIALS 9

Polymers Types of polymers - Properties and applications of various polymers-Engineering Ceramics Properties and applications of Al2O3- SiC- Si3 N4- PSZ and Sialon Fibre and particulate reinforced composites. 5. MECHANICAL PROPERTIES AND TESTING 9

Mechanism of plastic deformation - Slip and twinning Types of fracture Testing of materials under tension - compression and shear loads Hardness tests (Brinell- Vickers and Rockwell) Impact test Izod and charpy - fatigue and creep test. TOTAL : 45 TEXT BOOKS 1. 2. Kenneth G.Budinski and Michael K.Budinski Engineering Materials Prentice-Hall of India Private Limited- 4th Indian Reprint 2002. Sydney H.Avner Introduction to Physical Metallurgy McGraw Hill Book Company- 1994.

REFERENCE BOOKS 1. 2. William D Callsber Material Science and Engineering- John Wiley and Sons 1997. Raghavan.V Materials Science and Engineering- Prentice Hall of India Pvt.- Ltd.- 1999. 21

A.MATERIALS TESTING LAB 1. 2. 3. 4. 5. 6. 7.

50

Tension test on a mild steel rod Double shear test on Mild steel and Aluminium rods Torsion test on mild steel rod Impact test on metal specimen Hardness test on metals - Brinnell and Rockwell Hardness Number Deflection test on beams Compression test on helical springs 0 0 3 50

B.METALLURGY

1. Study of Metallography 2. Preparation of Metallography specimen 3. Identification of Metallic samples 4. Heat treatment Annealing 5. Heat treatment Normalizing 6. Heat treatment Hardening 7. Tempering - comparison of improvement in mechanical properties

22

THERMAL ENGINEERING LAB LIST OF EXPERIMENTS

100

1. Determination of Viscosity by using Red Wood Viscometer. 2. Determination of Flash Point and Fire Point. 3. Valve Timing and Port Timing Diagrams. 4. Performance Test on 4-stroke Diesel Engine. 5. Heat Balance Test on 4-stroke Diesel Engine. 6. Morse Test on Multi cylinder Petrol Engine. 7. Retardation Test to find Frictional Power of a Diesel Engine. 8. Performance and emission test on multi cylinder diesel engine and petrol engine. 9. Performance Test on any air compressor 10. Determination of COP of a Refrigerating system.

23

DYNAMICS OF MACHINERY 1. FORCE ANALYSIS

100 10

Rigid Body dynamics in general plane motion Equations of motion - Dynamic force analysis Inertia force and Inertia torque DAlemberts principle - The principle of superposition - Dynamic Analysis in Reciprocating Engines Gas Forces - Equivalent masses - Bearing loads - Crank shaft Torque - Turning moment diagrams - Fly wheels Engine shaking Forces - Cam dynamics. 2. BALANCING 9 Static and dynamic balancing - Balancing of rotating masses - Balancing a single cylinder Engine Balancing Multi-cylinder Engines - Partial balancing in locomotive Engines - Balancing linkages balancing machines 3. FREE VIBRATION 10

Basic features of vibratory systems - idealized models - Basic elements and lumping of parameters Degrees of freedom - Single degree of freedom - Free vibration - Equations of motion - natural frequency - Types of Damping - Damped vibration- critical speeds of simple shaft - Torsional vibration - Natural frequency of two and three rotor systems. 4. FORCED VIBRATION 6

Response to periodic forcing - Harmonic Forcing - Forcing caused by unbalance - Support motion Force transmissibility and amplitude transmissibility.- Vibration isolation. 5. MECHANISMS FOR CONTROL 10 Governors - Types - Centrifugal governors - Gravity controlled and spring controlled centrifugal governors Characteristics - Effect of friction. Gyroscopes - Gyroscopic forces and Torques - Gyroscopic stabilization - Gyroscopic effects - Ships and airplanes Total: 45 TEXT BOOKS 1. Ghosh A. and Mallick A.K.- "Theory of Mechanisms and Machines"- Affiliated East-West Press Pvt. Ltd.- New Delhi- 1988. 2. Sadhu Singh Theory of Machines Pearson Education- 2002. REFERENCES 1. 2. 3. 4. 5. Thomas Bevan- "Theory of Machines"- CBS Publishers and Distributors- 1984. Shigley J.E. and Uicker J.J.- "Theory of Machines and Mechanisms"- McGraw-Hill- Inc.1995. Rattan S.S.- "Theory of Machines"- Tata McGraw-Hill Publishing Company Ltd.- New Delhi- 1994. Rao J.S. and Dukkipati R.V.- "Mechanism and Machine Theory "- Wiley-Eastern LimitedNew Delhi- 1992. John Hannah and Stephens R.C.- "Mechanics of Machines"- Viva low-Priced Student Edition- 1999. 24

DESIGN OF MACHINE ELEMENTS 1.

100 9

STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS

Introduction to the design process - factor influencing machine design- selection of materials based on mechanical properties Direct- Bending and torsional stress equations Impact and shock loading Calculation of principal stresses for various load combinations- eccentric loading Design of curved beams crane hook and C frame - Factor of safety - theories of failure stress concentration design for variable loading Soderberg- Goodman and Gerber relations 2. DESIGN OF SHAFTS AND COUPLINGS 9

Design of solid and hollow shafts based on strength- rigidity and critical speed Design of keys and key ways - Design of rigid and flexible couplings Introduction to gear and shock absorbing couplings - design of knuckle joints. 3. DESIGN OF FASTNERS AND WELDED JOINTS 9

Threaded fastners - Design of bolted joints including eccentric loading Design of welded joints for pressure vessels and structures - Theory of bolted joints. 4. DESIGN OF SPRINGS AND LEVERS 9

Design of helical- leaf- disc and torsional springs under constant loads and varying loads Concentric torsion springs - Belleville springs Design of Levers. 5. DESIGN OF BEARINGS AND FLYWHEELS 9

Design of bearings sliding contact and rolling contact types. Cubic mean load Design of journal bearings Lubrication in journal bearings calculation of bearing dimensions Design of flywheels involving stresses in rim and arm. Total: 45 Note: (Use of Design Data Book is permitted in the University examination) TEXT BOOKS 1. 2. Shigley, MISCHKE, Mecahanical Engineering Design, Tata Macgraw Hill. Bhandari V.B- Design of Machine Elements- Tata McGraw-Hill Book Co- 2003.

REFERENCES 1. Juvinall R.C- and Marshek K.M- Fundamentals of Machine Component Design- John Wiley & Sons- Third Edition- 2002. 2. Norton R.L- Design of Machinery- Tata McGraw-Hill Book Co- 2004. 3. Orthwein W- Machine Component Design- Jaico Publishing Co- 2003. 4. Spotts M.F.- Shoup T.E Design and Machine Elements Pearson Education- 2004.

25

COMPRESSIBLE FLOW AND PROPULSION SYSTEMS 1. COMPRESSIBLE FLOW FUNDAMENTALS

100 8

Energy and momentum equations for compressible fluid flows - various regions of flows - reference velocities - stagnation state - velocity of sound - critical states - Mach number - critical Mach number - types of waves - Mach cone - Mach angle - effect of Mach number on flow. 2. FLOW THROUGH VARIABLE AREA DUCTS 8 Isentropic flow through variable area ducts- T-s and h-s diagrams for nozzle and diffuser flows Area ratio as a function of Mach number - Mass flow rate through nozzles and diffusers - Effect of friction in flow through nozzles. 3. FLOW THROUGH CONSTANT AREA DUCTS 9 Flow in constant area ducts with friction (Fanno flow) Fanno curves and Fanno flow equation variation of flow properties - variation of Mach number with duct length. Isothermal flow with friction in constant area ducts. Flow in constant area ducts with heat transfer (Rayleigh flow) - Rayleigh line and Rayleigh flow equation - variation of flow properties - Maximum heat transfer. 4. NORMAL SHOCK 10 Governing equations - Variation of flow parameters like static pressure - static temperature - density - stagnation pressure and entropy across the normal shock - Prandtl - Meyer equation impossibility of shock in subsonic flows - flow in convergent and divergent nozzle with shock normal shock in Fanno and Rayleigh flows. 5. PROPULSION 10 JET PROPULSION: Aircraft propulsion types of jet engines energy flow through jet enginesperformance of turbo jet engines thrust - thrust power - propulsive and overall efficiencies - thrust augmentation in turbo jet engine - ram jet and pulse jet engines SPACE PROPULSION: Types of rocket engines - Propellants - Ignition and combustion - Theory of rocket propulsion Terminal and characteristic velocity - Applications - Space flights. Total: 45 Note: (Use of approved gas tables is permitted in the University examination) TEXT BOOKS 1. Yahya. S.M.- Fundamental of compressible flow- New Age International (p) Ltd.- New Delhi- 1996. 2. Patrich.H. Oosthvizen- William E.Carscallen- Compressible fluid flow- McGr-Hill- 1997 REFERENCES 1. Cohen. H.- Rogers R.E.C and Sravanamutoo- Gas turbine theory- Addison Wesley Ltd.1987. 2. Ganesan. V.- Gas Turbines- Tata McGraw-Hill- New Delhi- 1999 3. Rathakrishnan.E- Gas Dynamics- Prentice Hall of India- New Delhi- 2001 4. A.H.Shapiro- " Dynamics and Thermodynamics of Compressible Fluid Flow Vol.kl "- John Wiley - 1953- New York. 5. G.P.Sutton- " Rocket Propulsion Elements "- John Wiley- 1986- New York. 6. John Anderson History and Introduction to Compressible low. 26

HYDRAULIC AND PNEUMATIC SYSTEMS (Common to MECH and MECT) 1. BASICS OF FLUID POWER

100

Introduction of fluid power - Advantages of fluid power - Applications of fluid power system. A brief comparison - Electrical system Hydraulic system Pneumatic system. Pascal's law Boyle's law. Types of fluid power system - Properties of hydraulic fluids - Properties of air.Hydraulic and Pneumatic symbols. 2. HYDRAULIC SYSTEMS 9 Hydraulic pumps: Pump classification Gear pump- Vane pump - Piston pump - construction and working of pumps Variable displacement pumps. Hydraulic actuators: Classification Linear hydraulic actuators Types of hydraulic cylinders single acting - Double acting and telescopic Cushioning mechanism. Rotary actuators - Fluid motors - Gear - Vane and Piston motors. Hydraulic valves: Classification Pressure Flow Direction controls. HYDRAULIC CIRCUITS 9 Hydraulic circuits Reciprocating - Quick return Sequencing Synchronizing Intensifier circuit - Accumulator circuits Safety circuits Milling Machine circuits - Press Planner Fork lift. Electro hydraulic circuits. 4. PNEUMATIC SYSTEMS 9 Fundamentals of Pneumatics - Control Elements - Logic Circuits - Position - Pressure Sensing Switching Electro Pneumatic Circuits - Robotic Circuits. 5. PNEUMATIC CIRCUITS 9 Design of Pneumatic circuits - Classic-Cascade-Step counter - Combination -Methods - PLCMicroprocessors - Uses - Selection criteria for Pneumatic components - Installation and Maintenance of Hydraulic and Pneumatic power packs - Fault finding - Principles of Low Cost Automation. Total: 45 TEXT BOOKS: 1. 2. Andrew Parr- " Hydraulics and Pneumatics (HB) "- Jaico Publishing House- 1999. Anthony Esposito- Fluid Power with Applications- Pearson Education 2000.

3.

REFERENCES: 1. Dudleyt- A. Pease and John J. Pippenger- " Basic Fluid Power "- Prentice Hall- 1987. 2. Anthony Esposite- " Fluid Power with Applications "- Prentice Hall- 1980. 3. Majumdar S.R.- Oil Hydraulics- Tata McGraw-Hill- 2000. 4. 5. 6. Majumdar S.R.- Pneumatic systems Principles and maintenance- Tata McGraw Hill1995 Anthony Lal- Oil hydraulics in the service of industry- Allied publishers- 1982. Dudelyt- A. Pease and John T. Pippenger- Basic Fluid Power- Prentice Hall- 1987. 27

ENGINEERING METROLOGY AND MEASUREMENTS (Common TO V SEM MECH & IV SEM MECT) 1. CONCEPT OF MEASUREMENT

100 9

General concept Measurement system - Units and standards - Measuring instruments Sensitivity Readability - Range of accuracy - Precision - Static and dynamic response Repeatability Systematic and random errors Correction - Calibration - Interchangeability. 2. LINEAR AND ANGULAR MEASUREMENT 9

Definition of metrology - Linear measuring instruments: Vernier micrometer - interval measurement - Slip gauges and classification - optical flats - limit gauges - Comparators: mechanical - pneumatic and electrical types - applications. Angular measurements: -Sine bar - optical bevel protractor - Angle Decker Taper measurements. 3. FORM MEASUREMENT 9

Measurement of screw threads - thread gauges - Floating carriage micrometer-measurement of gearstooth thickness-constant chord and base tangent method-Gleason gear testing machine radius measurements-surface finish - Straightness - Flatness and roundness measurements. 4. LASER AND ADVANCES IN METROLOGY 9

Precision instruments based on laser principles - Laser interferometer - application in linear and angular measurements and machine tool metrology Coordinate measuring machine (CMM) - Constructional features Types - Applications Digital devices - Computer aided inspection. 5. MEASUREMENT PROPERTIES OF POWERFLOW AND TEMPERATURE RELATED 9

Force- torque- power measurements by mechanical - pneumatic - hydraulic and electrical instruments - Flow measurement: Venturi- Orifice - rotameter - Pitot tube Temperature measurement: bimetallic strip- pressure thermometers Thermocouples - Thermisters. Total : 45 TEXT BOOKS 1. 2. Jain R.K.- Engineering Metrology- Khanna Publishers- 1994 Gupta S.C- Engineering Metrology- Dhanpat rai Publications- 1984 REFERENCES 1. 2. 3. 4. Alan S. Morris- The Essence of Measurement- Prentice Hall of India- 1997 Jayal A.K- Instrumentation and Mechanical Measurements- Galgotia Publications 2000 Beckwith T.G- and N. Lewis Buck- Mechanical Measurements- Addison Wesley- 1991 Donald D Eckman- Industrial Instrumentation- Wiley Eastern- 1985.

28

PROCESS PLANNING AND COST ESTIMATION

100

1. WORK STUDY AND ERGONOMICS 9 Method study Definition Objectives-Motion economy- Principles Tools and TechniquesApplications Work measurements- purpose use procedure tools and techniques- Standard time Ergonomics principles applications. 2. PROCESS PLANNING 9 Definition Objective Scope approaches to process planning- Process planning activities Finished part requirements - operating sequences - machine selection material selection parametersSet of documents for process planning - Developing manufacturing logic and knowledge- production time calculation selection of cost optimal processes Introduction to ERP 3. INTRODUCTION TO COST ESTIMATION 9 Importance and aims of cost estimation functions of estimation costing importance and aims of costing difference between costing and estimation importance of realistic estimates estimation procedure. Types of estimates methods of estimates data requirements and sources- collection of cost- allowances in estimation. 4. ELEMENTS OF COST 9

Introduction Material Cost determination of material cost , Labour cost Analysis of Overhead Expenses Factory Expenses Depreciation Methods Administrative Expenses Marketing Expenses - Ladder of Cost. 5. PRODUCTION COST ESTIMATION 9 Estimation for forging - estimation for welding and gas cutting estimation in foundry shop estimation for machining estimation for drilling and other metal removal operations - Illustrative Examples. TEXT BOOKS 1. Sinha.B.P., Mechanical Estimating and Costing, Tata McGraw-Hill, Publishing Co., 1995 2.Banga.T.R., Sharma.S.C., Mehanical Estimating and Costing, Khanna Publishers, 2006. REFERENCES 1. Phillip.F Ostwalal and Jairo Munez, Manufacturing Processes and systems, John Wiley, 9th Edition, 1998 2. Russell.R.S and Tailor, B.W, Operations Management, PHI, 4th Edition, 2003.

29

3. Chitale.A.V. and Gupta.R.C., Product Design and Manufacturing, PHI , 2nd Edition, 2002.

LATHE PRACTICE

100

1. Study of centre lathe 2. Study of capstan turret 3. Exercise on plain turning and facing 4. Exercise on step turning and chamfering 5. Exercise on taper turning. 6. Screw cutting external and internal threads. 7. Exercise on step turning with knurling 8. Exercise on drilling boring and reaming 9. Exercise on eccentric turning in lathe 10. Drilling with internal thread 11. Step turning with external thread 12. Grinding with taper turning 13. Exercise on drilling and tapping TOTAL : 45

30

31

A. INSTRUMENTATION AND DYNAMICS LAB LIST OF EXPERIMENTS Instrumentation Lab : Measurements of pressure Measurements of Temperature 3. Measurements of Flow Measurements of Speed. Measurements of Force.

50

1. 2. 4. 5.

Dynamics Lab : 1.. Governors Determination of sensitivity- effort. 2. Cam study of jump phenomenon and drawing profile of the cam 3. Motorised Gyroscope Verification of laws Determination of gyroscopic couple. 4. Whirling of shaft Determination of critical speed of shaft with concentrated loads. 5. Balancing of reciprocating masses. 6. Balancing of rotating masses. 7. Vibrating system Spring mass system Determination of dumping co-efficient of single degree of freedom system. 8. Study of Four bar, slider crank, B. METROLOGY LAB LIST OF EXPERIMENTS 1. 2. 3. 4. 5. 6. 7. 8. Use of precision measuring instruments like micrometer vernier, height, height and depth gauge, surface plate, etc. Checking dimensions of a part using slip gauge. Use of sine bar for measuring angles and taper. Taper and bore measurement using spheres. Fundamental dimension of a gear using contour projector. Testing squareness of a try square using slip gauge. Checking straightness of a surface plate using autocollimeter. Study of CMM 0 0 3 50

TOTAL

: 45

32

33

COMPUTER AIDED DESIGN AND COMPUTER AIDED MANUFACTURING ( Common to MECH and MECT ) 3 0 0

100

UNIT I THE DESIGN PROCESS AND INTERACTIVE COMPUTER GRAPHICS 9 The Design process- Role of Computers- Morphology of design- Computer aided Product cycle. Creation of graphic primitives- Graphical input techniques- Display transformations in 2D and 3D- Viewing transformation- Clipping- Hidden line elimination- mathematical formulation for graphics- Curve generation techniques- Model storages and Data structures. UNIT II SOLID MODELING 9 Geometric modeling Wireframe- Surface and Solid models CSG and B-REP techniques Features of Solid Modeling Packages Parametric and features Interfaces to drafting- Design Analysis Benefits of CAD. UNIT III CAD / CAM INTERFACE 9 Current trends in Manufacturing Engineering Group Technology Design for Manufacturing and Assembly Computer Aided Process Planning Techniques Sequential and Concurrent Engineering - Rapid prototyping. UNIT IV FUNDAMENTALS AND CONSTRUCTIONAL FEATURES OF CNC MACHINES 9 CNC Technology Functions of CNC control in Machine Tools Classification of CNC systems Contouring System Interpolators Direct Numerical Control(DNC)- Design considerations of CNC machines for improving machining accuracy-Structural members-Slide ways Sides linear bearings - Ball screws - Spindle drives and feed drives - work holding devices and tool holding devices -Automatic Tool changers. Feedback devices - Principles of Operation-Machining centres - Tooling for CNC machines. UNIT V PART PROGRAMMING FOR CNC MACHINES 9 Numerical control codes Standards Manual Programming Canned cycles and subroutines Computer Assisted Programming- CAD/CAM approach to NC part programming APT language- machining from 3D models. Total: 45 TEXT BOOK: 1. Ibrahim Zeid- " CAD - CAM Theory and Practice "- TMH Publishing Co. Ltd.- 1991. 2. P.Radhakrishnan- " Computer Numerical Control "- New Central Book Agency- 1992. REFERENCES: 1. Sadhu Singh-"Computer Aided Design and Manufacturing"-Khanna Publishers-New Delhi1998. 2. Groover and Zimmers- " CAD / CAM : Computer Aided Design and Manufacturing "Prentice Hall of India- New Delhi- 1994. 3. Yoram Koren- " Computer Control of Manufacturing Systems "- McGraw-Hill Book Company- 1986. 4. MC Mahon and J. Browne- " CAD / CAM "- Addison - Wesley- 1998. 34

HEAT AND MASS TRANSFER ( Common to MECH & AUTO )

100

UNIT I CONDUCTION 9 Basic Concepts Mechanism of Heat Transfer General Differential equation of Heat Conduction Fouriers Law of Conduction Cartesian- Cylindrical and Spherical Coordinates One dimensional steady state heat conduction Conduction through plane wall - Cylinders and Spherical systems Composite systems Conduction with internal heat generation Extended surfaces Unsteady heat conduction Lumped heat analysis Use of Heislers chart. UNIT II CONVECTION 9 Basic concepts Convective heat transfer coefficients Boundary layer concept Types of convection Forced convection Dimensional analysis External flow Flow over plates- cylinders and spheres Internal flow Laminar and turbulent flow Combined laminar and turbulent Flow over bank of tubes Free convection Dimensional analysis Flow over vertical plate - Horizontal plate - Inclined plate - Cylinders and spheres. UNIT III PHASE CHANGE HEAT TRANSFER AND HEAT EXCHANGERS 9 Nusselts theory of condensation and boiling - Pool boiling nucleate boiling - Film boiling correlations in boiling and condensation. Types of heat exchangers LMTD method of heat exchanger analysis Effectiveness NTU method of heat exchanger analysis Overall heat transfer coefficient - Types of heat exchangers - Compact heat exchangers Fouling factors Design consideration of heat exchangers. UNIT IV RADIATION 9 Basic Concepts- Laws of radiation Stefan Boltzman law- Kirchoffs law Black body radiation Grey body radiation - Shape factor Electrical analogy Radiation shields Introduction to gas radiation. UNIT V MASS TRANSFER 9 Basic concepts Diffusion mass transfer Lewis equation and constant - Ficks law of diffusion Steady state molecular diffusion Convective mass transfer Heat and mass transfer analogy Convective mass transfer correlations TOTAL HOURS 45

Note: (Use of standard heat and mass transfer data book is permitted in the University examination) TEXT BOOKS 1. Kothandaraman C.P Fundamentals of Heat and Mass Transfer New Age International- New Delhi- 1998 2. Sachdeva R C- Fundamentals of Engineering Heat and Mass Transfer New Age International- 1995. 35

REFERENCES 1. 2. 3. 4. Ozisik M.N- Heat Transfer- McGraw-Hill Book Co.- 1994. Nag P.K- Heat Transfer- Tata McGraw-Hill- New Delhi- 2002 Holman J.P Heat and Mass Transfer Tata McGraw-Hill- 2000. Yadav R Heat and Mass Transfer Central Publishing House- 1995.

36

OPERATIONS RESEARCH

100

UNIT I - LINEAR MODELS 9 The phases of operations research study- Linear programming - Graphical method - Simplex algorithm Duality - Transportation problems - Assignment problems - Applications to problems with discrete variables. UNIT II - NETWORK MODELS 9 Network models - Shortest route - Minimal spanning tree - Maximum flow models - Project network - CPM and PERT networks - Critical path scheduling - Sequencing models. UNIT III - INVENTORY MODELS Inventory models - Economic order quantity models - Quantity discount models - Stochastic Inventory models - Multi product models - Inventory control models in practice. 9

UNIT IV - QUEUEING THEORY 9 Queueing models - Queueing systems and structures - Notation - parameter - Single Server and multi server models - Poisson input - Exponential service - Constant rate service - Infinite population Simulation. UNIT V - DECISION MODELS 9 Decision models - Game theory - Two person zero sum games - Graphical solution - Algebric solution Linear programming solution - Replacement models - Models based on service life Economic life - Single/ Multi variable search technique - Application of OR models - Case studies. Total hours: 45 TEXT BOOKS: 1. 2. H.A.Taha, " Operations Research ", Prentice Hall of India, 1999, Sixth Edition. S.Bhaskar, " Operations Research ", Anuradha Publishers, Tamil Nadu, 1999.

REFERENCES: 1. Shennoy, Srivastava, " Operation Research for Management ", Wiley Eastern, 1994. 2. M.J. Bazara, Jarvis, H. Sherali, " Linear Programming and Network Flows ", John Wiley, 1990. 3. Philip and Ravindran, " Operational Research ", John Wiley, 1992. 4. Hillier and Lieberman, " Operations Research ", Holden Day, 1986. 5. Frank, S.Budnick, Dennis, McLeavy, " Principles of Operation Research For Management ", Richard D Irwin, 1990.

37

DESIGN OF TRANSMISSION SYSTEMS

100

UNIT I -DESIGN OF TRANSMISSION SYSTEMS FOR FLEXIBLE ELEMENTS 10 Selection of V belts and pulleys selection of Flat belts and pulleys - Wire ropes and pulleys Selection of Transmission chains and Sprockets. Design of pulleys and sprockets. UNIT II -SPUR GEARS AND PARALLEL AXIS HELICAL GEARS 10 Gear Terminology-Speed ratios and number of teeth-Force analysis -Tooth stresses - Dynamic effects - Fatigue strength - Factor of safety - Gear materials Module and Face width-power rating calculations based on strength and wear considerations - Parallel axis Helical Gears Pressure angle in the normal and transverse plane- Equivalent number of teeth-forces and stresses. Estimating the size of the helical gears. UNIT III -BEVEL, WORM AND CROSS HELICAL GEARS 10

Straight bevel gear: Tooth terminology- tooth forces and stresses- equivalent number of teeth. Estimating the dimensions of pair of straight bevel gears. Worm Gear: Merits and demerits- terminology. Thermal capacity- materials-forces and stressesefficiency- estimating the size of the worm gear pair. UNIT IV -DESIGN OF GEAR BOXES 10 Geometric progression - Standard step ratio - Ray diagram- kinematics layout -Design of sliding mesh gear box -Constant mesh gear box. Design of multi speed gear box. UNIT V -DESIGN OF CAM- CLUTCHES AND BRAKES 10

Cam Design: Types-pressure angle and under cutting base circle determination-forces and surface stresses. Design of plate clutches axial clutches-cone clutches-internal expanding rim clutchesinternal and external shoe brakes. Total: 50 Note: (Usage of Design Data Book is permitted in the University examination) TEXT BOOKS 1. 2. Prabhu. T.J.- Design of Transmission Elements- Mani Offset- Chennai- 2000Bhandari- V.B.- Design of Machine Elements- Tata McGraw-Hill Publishing Company Ltd.1994. REFERENCES 1. 2. 3. 4. 5. Maitra G.M.- Prasad L.V.- Hand book of Mechanical Design- II Edition- Tata McGraw-Hill1985. Shigley J.E and Mischke C. R.- Mechanical Engineering Design- McGraw-Hill International Editions- 1989. Norton R.L- Design of Machinery- McGraw-Hill Book co- 2004. Hamrock B.J.- Jacobson B.- Schmid S.R.- Fundamentals of Machine Elements- McGrawHill Book Co.- 1999. Juvinall R. C.- Marshek K.M.- Fundamentals of Machine component Design- John Wiley & Sons Third Edition- 2002.

38

INDUSTRIAL ENGINEERING

100

UNIT-I 9 Productivity: Introduction, definition, measurement, productivity index, ways to improve productivity, Types of Production System. Work study : Meaning and benefits of work study, time & motion study. Micromotion study P.M.T.S. man machine Diagram flow chart. Motion economy, Method study, work measurement, work sampling, standard time. UNIT-II 9 Plant layout and materials Handling : Plant location, type of layout, principles of facility layout principles of material handling, Material Handling equipments Production planning and control : Objectives, Forecasting, product design and development functions, steps in PPC. Planning routine, scheduling, Dispatching & follow-up, Effectiveness of PPC, Introduction of JIT. UNIT-III 9 Managerial Economics : Introduction, Assumptions, Time Value of money, apprised, criteria step-in BEA, purpose, costs & overheads fixed & variable costs, margin of safety, Angle of incidence profit volume graph. Replacement Analysis : Depreciation causes, obsolescence, service life of assets, Replacement of items. Maintenance Management : Maintenance Planning & Control, Maintenance Strategy UNIT-IV 9 Inventory Control : Inventory, function, cost, deterministic models, Introduction to MRP, supply chain Management Quality Control : Introduction, process control, SQC control Charts, Single double & sequential sampling, Introduction to TQM & bench marking. UNIT-V 9 Industrial Ownership: Proprietorship, partnership, Joint stock & co-operative stores. Manpower Planning: Resources, Human relationship. Organization: Principles of organization, Development of Organizational charts like Line, staff, line and staff & Functional types. Job Evaluation & Merit rating : Job analysis, Job description job simplification and job evaluation methods & description, merit rating, wage incentive plans. TOTAL: 45 Hours TEXT BOOK: 1. O.P. Khanna, Industrial Engg. & Management, Dhanpat Rai publishers, 1999 REFERENCES: 1. Principles of management. An analysis of management functions-H.Koontz & C.O. Donnel. Tata McGrow-Hall Co. 2. Manufacturing Management-J Moore Prentice Hall Englewoon cliffs :New jersey. 3. Modern production operations Management-Buffam E.S. Wiley eastern. 4. Industrial Engineering by Ravi Shanker. 5. Industrial Engineering by Mahajan. 39

COMPUTER AIDED DESIGN AND COMPUTER AIDED MANUFACTURING LAB 0 0 3 GEOMETRY CREATION AND DRAWING STANDARDS

100

Creation of simple geometric bodies using basic primitives (line- arc- circle) and editing the drawing. Dimensioning and text writing - concept of layers (creation and setting) line types and forms. ADVANCED CONCEPTS OF CAD SOFTWARE AND DRAFTING Creation of blocks- attributes for standard parts and inserting them in the drawing. Preparation of 2-D drawings for machine components (bolts- nuts- flange coupling- connecting rodcam profile) - 3-D modeling - solid- surface- wire frame using standard CAD packages - Assembly of standard parts created using 3-D model - creation of 2-D drawings from 3-D models using CAD packages- different views- sections- isometric view and dimensioning them - Parametric modelingcreating standard machine parts- connecting rod- flange coupling- bearings. PART PROGRAMMING AND MACHINING PRACTICE. Manual Part Programming for CNC Machines using Stand G and M Code - Machining practice on Trainer Type CNC Machines.

Simulation of tool path

CAPP Computer Assisted Part Programming - APT Programming Language Part Programming using APT and other NC Programming languages. MODELLING Exposure to Component Modeling and CL data generation using CAD / CAM Software like Unigraphics, Pro/E, Smart CAM etc. NC code generation using CAD / CAM software - Post processing for standard CNC control like FANUCSINUMERIC etc.

Total hours: 45

40

SPECIAL MACHINES LAB LIST OF EXPERIMENTS

100

1. Study of Shaper and Milling machine. 2. Shaping Machine: Making a square from a round rod - Grooving- V grooving - Dove tail joining male and female. 3. Plain milling exercises. 4. Universal milling machine : Spur gear cutting. 5. Grooving and letter sinking vertical milling machine. 6. Grinding exercise to required accuracy : Universal cylindrical grinder - Vertical spindle surface grinder - Horizontal spindle surface grinder. 7. Key-way cutting in vertical slotting machine.

TOTAL

: 45

41

ENVIRONMENTAL SCIENCE AND ENGINEERING (Common to all branches except BIOTECH )

100

UNIT I - ENVIRONMENT AND NATURAL RESOURCES 9 Environment Definition , scope & importance Public awareness Forest resources , mineral resources , water resources, food resources , energy resources (uses, over -exploitation & adverse effects in each case) Scope & role of environmental engineers in conservation of natural resources Sustainability development. UNIT II - ECOSYSTEMS AND BIO DIVERSITY 9 Ecosystem Definition, structure and function Energy flow Ecological succession food chain, food web, ecological pyramids Introduction, types, characteristics, structure and function of forest, grassland, desert and Aquatic ecosystems - Bio Diversity : values and uses, hotspots, threats and conservation. UNIT III - ENVIRONMENTAL POLLUTION 9 Pollution Definition , man made impacts and control measures of air, water and land pollution Water quality standards & characterization Importance of sanitation -Nuclear hazards Hazardous waste management : Solid waste, waste water and biomedical waste Prevention of pollution and role of individual Disasters management : Floods, earthquake, cyclone and land slides Clean technology options. UNIT IV - SOCIAL ISSUES AND ENVIRONMENT 9 Urban problems related to energy Water conservation Resettlement and rehabilitation of people Environmental ethics Climate change Global warming Acid rain Ozone depletion- Waste land reclamation , Environment Protection Act for air, water , wild life and forests - Pollution Control Board. UNIT V - HUMAN POPULATION AND ENVIRONMENT 9 Population growth Population explosion Family welfare programme Environment & human health Human rights Value education Women and child welfare, Role of information technology in environment and human health. Total: 45 hours Text Books 1. Environmental Science and Engineering by Dr. J. Meenambal , MJP Publication , Chennai 2. Gilbert M. Masters : Introduction to Environmental Engineering and Science , Pearson Education Pvt Ltd., II Edition, ISBN 81-297-0277-0, 2004 3. Miller T.G. Jr Environmental Science Wadsworth Publishing Co. 4. Townsend C. Harper J. and Michael Begon, Essentials of Ecology, Blackwell Science. References 1. Wager K.D. Environmental Management, W.B. Saunders Co. Philadelphia, USA, 1998. 2. Bharucha Erach The Biodiversity of India Mapin Publishing Pvt Ltd, Ahmedabad, India 3. Trivedi R.K. Handbook of Environmental Laws, Rules, Guidelines, Compliances and Standards Vol I & II, Enviro media. 42

ENGINEERING MANAGEMENT AND ETHICS 4 0 0 100 ( Common to ECE, ETCE, BME, EEE, E&I, IT, CSE, CSSE,CIVIL, MECH, MECT, AUTO, AERO) UNIT I PLANNING 9 Nature and purpose of planning - Planning process - Types of plans Objectives Managing by objective (MBO) Strategies - Types of strategies - Policies Decision Making - Types of decision Decision Making Process - Rational Decision Making Process - Decision Making under different conditions. UNIT II ORGANIZING 9 Nature and purpose of organizing - Organization structure - Formal and informal groups I organization - Line and Staff authority - Departmentation - Span of control - Centralization and Decentralization - Delegation of authority - Staffing - Selection and Recruitment - Orientation Career Development - Career stages Training - Performance Appraisal. UNIT III DIRECTING 9 Creativity and Innovation - Motivation and Satisfaction - Motivation Theories - Leadership Styles Leadership theories - Communication - Barriers to effective communication - Organization Culture Elements and types of culture Managing cultural diversity. UNIT IV INTRODUCTION TO ETHICS 9 Moral dilemmas -Uses of Ethical Theories- Engineering As Social Experimentation- Engineers Responsibility For Safety-Codes of Ethics-Challenger Case Study UNIT V ETHICS IN ENGINEERING 9 Employed Engineers Rights and Duties- Collective Bargaining-Occupational Crime- Global IssuesMultinational Corporation- Technology transfer-Engineers as managers-Consulting Engineers-Expert Witness-Moral Leadership TOTAL 45 HOURS TEXT BOOKS: 1. Stephen P. Robbins and Mary Coulter, 'Management', Prentice Hall of India, 8th edition. 2. Charles W L Hill, Steven L McShane, 'Principles of Management', Mcgraw Hill Education, Special Indian Edition, 2007. 3. Mike Martin and Roland Schinzinger, Ethics in Engineering, McGraw Hill, New York (2005). REFERENCES: 1. Charles D Fleddermann, Engineering Ethics, Prentice Hall, New Mexico, (1999). 2. Harold Koontz, Heinz Weihrich and Mark V Cannice, 'Management - A global & Entrepreneurial Perspective', Tata Mcgraw Hill, 12th edition, 2007. 3. Andrew J. Dubrin, 'Essentials of Management', Thomson Southwestern, 7th edition, 2007. 4. Prof. (Col) P S Bajaj and Dr. Raj Agrawal, Business Ethics An Indian Perspective, Biztantra, New Delhi, (2004) 5. David Ermann and Michele S Shauf, Computers, Ethics and Society, Oxford University Press, (2003) 43

FINITE ELEMENT METHODS ( Common to MECH, MECT )

100

UNIT I - INTRODUCTION - VARIATIONAL FORMULATION 9 General field problems in Engineering - Modelling - Discrete and Continuous models Characteristics - Difficulties involved in solution - The relevance and place of finite element method Historical comments - Basic concept of FEM. Boundary and initial value problems - Gradient and divergence theorems - Functionals - Variational calculus - Variational formulation of VBPS. The method of weighted residuals - The Ritz method. UNIT II - FINITE ELEMENT ANALYSIS OF ONE DIMENSIONAL PROBLEMS 9 One dimensional second order equations - discretisation of domain into elements - Generalised coordinates approach - derivation of elements equations - assembly of element equations - imposition of boundary conditions - solution of equations - Cholesky method - Post processing - Extension of the method to fourth order equations and their solutions - time dependant problems and their solutions - example from heat transfer- fluid flow and solid mechanics. UNIT III - FINITE ELEMENT ANALYSIS OF TWO DIMENSIONAL PROBLEMS 9 Second order equations involving a scalar-valued function - model equation - Variational formulation Finite element formulation through generalised coordinates approach - Triangular elements and quadrilateral elements - convergence criteria for chosen models - Interpolation functions - Elements matrices and vectors - Assembly of element matrices - boundary conditions - solution techniques. UNIT IV - ISOPARAMETRIC ELEMENTS AND FORMULATION 9 Natural coordinates in 1-2 and 3 dimensions - use of area coordinates for triangular elements in 2 dimensional problems - Isoparametric elements in 1-2 and 3 dimensions - Lagrangean and serendipity elements - Formulation of element equations in one and two dimensions - Numerical integration. UNIT V - APPLICATIONS TO FIELD PROBLEMS IN TWO DIMENSIONS 9 Equations of elasticity- plane elasticity problems - axisymmetric problems in elasticity - Bending of elastic plates - Time dependent problems in elasticity - Heat transfer in two dimensions incompressible fluid flow. Total hours: 45 TEXT BOOK: 1. J.N.Reddy- " An Introduction to Finite Element Method "- McGraw Hill- Intl. Student Edition- 1985. 2. Rienkiewics- " The finite element method- Basic formulation and linear problems "- Vol.14/eMcGraw Hill- Book Co. REFERENCES: 1. S.S.Rao- " The Finite Element Method in Engineering "- Pergaman Press- 1989. 2. C.S.Desai and J.F.Abel- " Introduction to the Finite Element Method "- Affiliated East

44

MECHATRONICS

100

UNIT I - INTRODUCTION 9 Introduction to Digital electronics, components, general electronic circuits, logical gates, registers, flip flops, microprocessors and applications Design of electronic circuits for mechanical applications - Measurement Systems-Control Systems UNIT II - SENSORS AND TRANSDUCERS 9 Introduction-Performance Terminology-Displacement- Position and Proximity-Velocity and Motion-Fluid Pressure-Temperature Sensors-Light Sensors-Selection of Sensors-Signal Processing. UNIT III - 8085 MICROPROCESSOR 9 Introduction-Architecture-PinConfiguration-Instruction set-Programming of Microprocessors using 8085 instructions-Interfacing input and output devices-Interfacing D/A converters and A/D converters-Applications- Temperature control-Stepper motor control-Traffic light controller. UNIT IV - PROGRAMMABLE LOGIC CONTROLLERS 9 Introduction-Basic structure-Input/Output Processing-Programming-Mnemonics-TimersInternal relays and counters-Data handling-Analog Input/Output-Selection of a PLC. UNIT V - DESIGN OF MECHATRONICS SYSTEMS 9 Stages in Designing mechatronic systems - Traditional and Mechatronic design -Possible design solutions-Case studies of mechatronic systems - Pick and place robot - automatic car park system -engine management system. Total hours: 45 TEXT BOOK: 1. 2. W.Bolton- Mechatronics-Longman-Second Edition- 1999. K.Ram- " Fundamentals of Microprocessors and Microcomputers "- Dhanpat Rai Publications- Fourth Revised Edition- 1999.

REFERENCES: 1. Michael B. Histand and David G.Alciatore- " Introduction to Mechatronics and Measurement Systems "- McGraw Hill International Editions- 1999. 2. HMT Ltd.- " Mechatronics "- Tata McGraw Hill Publishing Co. Ltd.- 1998. 3. D.A.Bradley- D.Dawson- N.C.Buru and A.J.Loader- " Mechatronics "- Chapman and Hall- 1993. 4. Ramesh S. Gaonkar- " Microprocessor Architecture "- Programming and ApplicationsWiley Eastern- 1997. 5. Dan Necsulescu- "Mechatronics"-Pearson Education Asia-2002(Indian reprint). 45

HEAT TRANSFER LAB

100

1. 2. 3. 4. 5. 6. 7. 8. 9.

Determination of Thermal conductivity of insulating materials. Determination of Thermal conductivity by Guarded hot plate method. Determination of Heat transfer through composite walls. Determination of Heat transfer by free and forced convection. Determination of test on heat exchanger parallel flow and counter flow. Determination of Emissivity Determination of Heat transfer from fins - Natural and forced convection Experiment on Stefan-boltzman apparatus. Study and demonstration of Boiler. TOTAL: 45

46

MECHATRONICS LAB

100

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Design and testing of fluid power circuits to control (i) velocity (ii) direction and (iii) force of single and double acting actuators Design of circuits with logic sequence using Electro pneumatic trainer kits. Simulation of basic Hydraulic, Pneumatic and Electric circuits using software Circuits with multiple cylinder sequences in Electro pneumatic using PLC Speed Control of AC & DC drives Servo controller interfacing for DC motor PID controller interfacing Stepper motor interfacing with 8051 Micro controller (i) full step resolution (ii) half step resolution Modeling and analysis of basic electrical, hydraulic and pneumatic systems using LAB VIEW Computerized data logging system with control for process variables like pressure flow and temperature. TOTAL: 45

47

(A). COMPREHENSION

100

1. The objective of "Comprehension" is to provide opportunity for the student to apply the knowledge acquired during the earlier semesters to real-life problems which he/she may have to face in future as an engineer. While learning as to how to solve real life problems- the student will receive guidance from teachers and also review various courses (subjects) learnt earlier. 2. The comprehension assessment will consist of 3 to 5 tests in each Thermal Engineering, Desgin and Manufacturing Streams covering all the subjects of study in the respective streams under B.E. Mechanical Engineering Course. (B). MINI PROJECT The objective of mini project is to provide opportunity for the students to design and fabricate any product/service and submit a report on this regard.

Total hours: 45

48

TOTAL QUALITY MANAGEMENT 4 0 0 100 (Common for CIVIL, BIF, BIOTECH, ECE, EEE, CSE, IT, MECH, AUTO, AERO, MECT) UNIT I INTRODUCTION 9 Definition of Quality- Dimensions of Quality- Quality Planning- Quality costs Analysis Techniques for Quality Costs- Basic concepts of Total Quality Management- Historical Review- Principles of TQM- Leadership Concepts- Role of Senior Management- Quality Council- Quality Statements- Strategic Planning- Deming Philosophy- Barriers to TQM Implementation. UNIT II - TQM PRINCIPLES 9 Customer satisfaction Customer Perception of Quality- Customer Complaints- Service Quality- Customer Retention- Employee Involvement Motivation- Empowerment- TeamsRecognition and Reward- Performance Appraisal- Benefits- Continuous Process Improvement Juran Trilogy- PDSA Cycle- 5S- Kaizen-Basic Concepts- Strategy- Performance Measure. UNIT III - STATISTICAL PROCESS CONTROL (SPC) 9 The seven tools of quality- Statistical Fundamentals Measures of central Tendency and Dispersion- Population and Sample- Normal Curve- Control Charts for variables and attributesProcess capability- Concept of six sigma- New seven Management tools. UNIT IV - TQM TOOLS 9 Benchmarking Reasons to Benchmark- Benchmarking Process- Quality Function Deployment (QFD) House of Quality- QFD Process- Benefits- Taguchi Quality Loss Function- Total Productive Maintenance (TPM) Concept- Improvement Needs- FMEA Stages of FMEA. UNIT V - QUALITY SYSTEMS 9 Need for ISO 9000 and Other Quality Systems- ISO 9000:2000 Quality System ElementsImplementation of Quality System- Documentation- Quality Auditing- QS 9000- ISO 14000 Concept- Requirements and Benefits. Total hours: 45 TEXT BOOK: 1. Dale H.Besterfiled- et at. - Total Quality Management- PHI-1999. (Indian reprint 2002). 2. Feigenbaum.A.V. Total Quality Management- McGraw-Hill- 1991. REFERENCES: 1. James R.Evans & William M.Lidsay- The Management and Control of Quality- (5th Edition)- South-Western (Thomson Learning)- 2002 (ISBN 0-324-06680-5). 2. Oakland.J.S. Total Quality Management Butterworth Hcinemann Ltd.- Oxford. 1989. 3. Narayana V. and Sreenivasan- N.S. Quality Management Concepts and Tasks- New Age International 1996. 49

AUTOMOBILE ENGINEERING

100

UNIT I - VEHICLE STRUCTURE AND ENGINES 9 Vehicle construction Chassis- Frame and Body - Engine types - Construction- OperationPerformance and Balance Engine Trouble Shooting- Gas Turbines- Air pollution- Pollution standards. UNIT II - ENGINE AUXILIARY SYSTEMS 9 Carburetors- Electronic Fuel Injection System - Monopoint and Multipoint Systems- Electrical Systems Battery Generator- Starting Motor- Lighting and Ignition (Battery and Electronic Types) UNIT III - TRANSMISSION SYSTEMS 9 Clutch - Types and Construction- Fluid Flywheel- Gear Boxes- Manual and Automatic Overdrives Propeller Shaft - Differential and Rear Axle. UNIT IV - RUNNING SYSTEMS 9 Wheels and Tyres- Steering Geometry and Types- Types of front axle- Suspension systemsBraking systems. UNIT V - ALTERNATIVE FUELS/ POWER PLANTS 9 Use of Natural Gas- LPG and Hydrogen in Automobiles as fuels- Electric and Hybrid vehicles- Fuel cells LAB PRACTICE (FOR INTERNAL ASSESSMENT ONLY) Study of Automotive Transmission Systems- Study of Automotive Electric CircuitsCallibration of Fuel Pump for Multi Cylinder Automotive Engine-Testing of Automotive Shock Absorbers. Total hours: 45 TEXT BOOK: 1. R.B. Gupta- Automobile Engineering "- Satya Prakashan- 1993. 2. Dr.K.R.Govindan Automobile Engineering Anuradha Publications - 2008 REFERENCES: 1. William Crouse- Automobile Engineering Series "- McGraw-Hill- 1988. 2. Newton and Steeds- Motor Vehicles "- ELBS- 1985 3. Duffy Smith- " Auto Fuel Systems "- The Good Heat Willcox Company Inc.- 1987 4. Osamu Hirao and Richard K. Pefley- Present and Future Automotive Fuels "- John Wiley and Sons- 1988.

50

ELECTIVE COURSES

51

REFRIGERATION AND AIR CONDITIONING ( Common to BME and MECH )

100

UNIT I REFRIGERATION CYCLE 7 Review of thermodynamic principles of refrigeration. Carnot refrigeration cycle Vapour compression refrigeration cycle use of P-H charts multistage and multiple evaporator systems cascade system COP comparison. Air Refrigeration cycles. UNIT II REFRIGERANTS AND SYSTEM COMPONENTS 10 Compressors reciprocating and rotary.Types of condensers, evaporators, cooling towers functional aspects. Refrigerants properties selection of refrigerants impact on environment. Alternate Refrigerants - Cycling controls. UNIT III PSYCHROMETRY 10 Psychrometric processes use of psychrometric charts Grand and Room Sensible Heat Factors bypass factor air washers. Requirements of comfort air conditioning - summer and winter air conditioning. UNIT IV AIR CONDITIONING SYSTEMS 9 Cooling load calculation - working principles of centralized air conditioning systems, split, ductable split, packaged air conditioning, VAV & VRV Systems. Duct Design by equal friction method, Indoor Air quality concepts. UNIT V UNCONVENTIONAL REFRIGERATION CYCLES 9 Vapor Absorption system Ejector jet, Steam jet refrigeration, Thermo electric refrigeration -applications. Ice plant food storage plants milk chilling plants. TOTAL HOURS TEXT BOOKS : 1. Manohar Prasad, Refrigeration and Air Conditioning, Wiley Eastern Ltd., 1983. 2. Arora C.P., Refrigeration and Air Conditioning, Tata McGraw Hill, New Delhi, 1988. 3. Lang Paul, Principles of Air Conditioning , CBS Publishers, 2003. REFERENCES: 1. Roy. J. Dossat, Principles of Refrigeration, Pearson Education 1997. 2. Jordon and Priester, Refrigeration and Air Conditioning, Prentice Hall of India Pvt. Ltd.,1985. 3. Stoecker N.F. and Jones, Refrigeration and Air Conditioning, TMH, 1981. 4. Marsh and Olivo, Principles of Refrigeration , CBS Publishers, 2005. 52 45

53

TURBO MACHINERY

100 9

UNIT I PRINCIPLES Energy transfer between fluid and rotor-classification of fluid machinery,-dimensionless parameters-specific speed-applications-stage velocity triangles-work and efficiency. UNIT II CENTRIFUGAL FANS AND BLOWERS Types- stage and design parameters-flow analysis in impeller blades-volute and diffusers, losses, characteristic curves and selection, fan drives and fan noise. UNIT III CENTRIFUGAL COMPRESSOR Construction details, impeller flow losses, slip factor, diffuser analysis, losses and performance curves. UNIT IV AXIAL FLOW COMPRESSOR Stage velocity diagrams, enthalpy-entropy diagrams, stage losses and efficiency, work done simple stage design problems and performance characteristics. UNIT V AXIAL AND RADIAL FLOW TURBINES Stage velocity diagrams, reaction stages, losses and coefficients, blade design principles, testing and performance characteristics. TOTAL HOURS TEXT BOOK: 1. Yahya, S.H., Turbines, Compressors and Fans, Tata McGraw-Hill Publishing Company, 1996. REFERENCES: 1. Bruneck, Fans, Pergamom Press, 1973. 2. Earl Logan, Jr., Hand book of Turbomachinery, Marcel Dekker Inc., 1992. 3. Dixon, S.I., Fluid Mechanics and Thermodynamics of Turbomachinery, Pergamon Press, 1990. 4. Shepherd, D.G., Principles of Turbomachinery, Macmillan, 1969. 5. Stepanpff, A.J., Blowers and Pumps, John Wiley and Sons Inc. 1965. 6. Ganesan, V., Gas Turbines, Tata McGraw Hill Pub. Co., 1999. 7. Gopalakrishnan .G and Prithvi Raj .D, A Treatise on Turbomachines, Scifech Publications (India) Pvt. Ltd., 2002. 9

45

54

INDUSTRIAL ROBOTICS

100

UNIT I FUNDAMENTALS OF ROBOT 7 Robot Definition Robot Anatomy Co-ordinate Systems, Work Envelope, types and classification Specifications Pitch, Yaw, Roll, Joint Notations, Speed of Motion, Pay Load Robot Parts and Functions Need for Robots Different Applications. UNIT II ROBOT DRIVE SYSTEMS AND END EFFECTORS 10 Pneumatic Drives Hydraulic Drives Mechanical Drives Electrical Drives D.C.Servo Motors, Stepper Motor, A.C. Servo Motors Salient Features, Applications and Comparison of Drives. End Effectors Grippers Mechanical Grippers, Pneumatic and Hydraulic Grippers, Magnetic Grippers, Vacuum Grippers; Two Fingered and Three Fingered Grippers; Internal Grippers and External Grippers; Selection and Design Considerations. UNIT III SENSORS AND MACHINE VISION 10 Requirements of a sensor, Principles and Applications of all types of sensors Position of sensors (Piezo Electric Sensor, LVDT, Resolvers, Optical Encoders, Pneumatic Position Sensors), Range Sensors (Triangulation Principle, Structured, Lighting Approach, Time of Flight Range Finders, Laser Range Meters), Proximity Sensors (Inductive, Hall Effect, Capacitive, Ultrasonic and Optical Proximity Sensors), Touch Sensors, (Binary Sensors, Analog Sensors), Wrist Sensors, Compliance Sensors, Slip Sensors. Camera, Frame Grabber, Sensing and Digitizing Image Data Signal Conversion, Image Storage, Lighting Techniques. Image Processing and Analysis Data Reduction: Edge detection, Feature Extraction and Object Recognition -Algorithms. Applications Inspection, Identification, Visual Serving and Navigation. UNIT IV ROBOT KINEMATICS AND ROBOT PROGRAMMING 10 Forward Kinematics, Inverse Kinematics and Differences; Forward Kinematics and Reverse Kinematics of Manipulators with Two, Three Degrees of Freedom (In 2 Dimensional), Four Degrees of Freedom (In 3 Dimensional) Deviations and Problems.Teach Pendant Programming, Lead through programming, Robot programming Languages VAL Programming Motion Commands, Sensor Commands, End effector commands and simple programs. UNIT V IMPLEMENTATION AND ROBOT ECONOMICS 8 RGV, AGV; Implementation of Robots in Industries Various Steps; Safety Considerations for Robot Operations; Economic Analysis of Robots Pay back Method, EUAC Method, Rate of Return Method. TOTAL HOURS TEXT BOOK: 1. M.P.Groover, Industrial Robotics Technology, Programming and Applications, McGraw-Hill, 2001 55 45

REFERENCES: 1. Fu.K.S. Gonzalz.R.C., and Lee C.S.G., Robotics Control, Sensing, Vision and Intelligence, McGraw-Hill Book Co., 1987 2. Yoram Koren, Robotics for Engineers, McGraw-Hill Book Co., 1992 3. Janakiraman.P.A., Robotics and Image Processing, Tata McGraw-Hill, 1995

56

ADVANCED IC ENGINES

100

1. SPARK IGNITION ENGINES 9 Spark ignition Engine mixture requirements - Feedback Control Carburettors -Fuel - Injection systems - Monopoint and Multipoint injection - Stages of combustion - Normal and Abnormal combustion-Factors affecting knock - Combustion Chambers - Introduction to Thermodynamic analysis S.I. Engine combustion 2. COMPRESSION IGNITION ENGINES 9 States of combustion in C.I. Engine - Direct and indirect injection systems - Combustion chambers - Fuel spray behaviour - spray structure- spray penetration and evaporation - Air motion - Turbocharging - Introduction to Thermodynamic Analysis of C.I. Engine combustion. 3. POLLUTANT FORMATION CONTROL 9 Pollutant - Sources and types - formation of NOx - Hydro-carbon Emission Mechanism Carbon Monoxide Formation - Particulate emissions - Methods of controlling EmissionsCatalytic converters and Particulate Traps -Methods of measurements and Driving cycles. 4. ALTERNATIVE FUELS 9 Alcohal- Hydrogen- Natural Gas and Liquified Petroleum Gas - Properties- Suitability- Engine Modifications- Merits and Demerits as fuels. 5. RECENT TRENDS 9 Learn Burn Engines - Stratified charge Engines - Gasoline Direct Injection Engine Homogeneous charge compression Ignition - Plasma Ignition - Measurement techniques. TOTAL HOURS 45

TEXT BOOK: 1. John B. Heywood- "Internal CombustionEngine Fundamentals"- McGraw Hill- 1988. REFERENCES: 1. R.B.Mathur and R.P.Sharmal- " Internal Combustion Engines ". 2. Rowland S.Benson and N.D.Whitehouse- " Internal combustion Engines "- Vol.I and II- Pergamon Press- 1983. 3. Duffy Smith- " Auto fuel Systems "- The Good Heart Willox Company- Inc.- 1987.

57

VIBRATION AND NOISE CONTROL

100

UNIT I BASICS OF VIBRATION 9 Introduction, classification of vibration: free and forced vibration, undamped and damped vibration, linear and non linear vibration, response of damped and undamped systems under harmonic force, analysis of single degree and two degree of freedom systems, torsional vibration, determination of natural frequencies. UNIT II BASICS OF NOISE 9 Introduction, amplitude, frequency, wavelength and sound pressure level, addition, subtraction and averaging decibel levels, noise dose level, legislation, measurement and analysis of noise, measurement environment, equipment, frequency analysis, tracking analysis, sound quality analysis. UNIT III AUTOMOTIVE NOISE SOURCES 9 Noise Characteristics of engines, engine overall noise levels, assessment of combustion noise, assessment of mechanical noise, engine radiated noise, intake and exhaust noise, engine accessory contributed noise, transmission noise, aerodynamic noise, tyre noise, brake noise. UNIT IV CONTROL TECHNIQUES 9 Vibration isolation, tuned absorbers, untuned viscous dampers, damping treatments, application dynamic forces generated by IC engines, engine isolation, crank shaft damping, modal analysis of the mass elastic model shock absorbers. UNIT V SOURCE OF NOISE AND CONTROL 9 Methods for control of engine noise, combustion noise, mechanical noise, predictive analysis, palliative treatments and enclosures, automotive noise control principles, sound in enclosures, sound energy absorption, sound transmission through barriers TOTAL HOURS 45

TEXT BOOKS : 1. Singiresu S.Rao - Mechanical Vibrations - Pearson Education, ISBM 81-297- 0179-0 2004. 2. Kewal Pujara Vibrations and Noise for Engineers, Dhanpat Rai & Sons, 1992. REFERENCES: 1. Bernard Challen and Rodica Baranescu - Diesel Engine Reference Book - Second edition - SAE International - ISBN 0-7680-0403-9 1999. 2. Julian Happian-Smith - An Introduction to Modern Vehicle Design- ButterworthHeinemann, ISBN 0750-5044-3 - 2004 3. John Fenton - Handbook of Automotive body Construction and Design Analysis Professional Engineering Publishing, ISBN 1-86058-073- 1998. INDUSTRIAL TRIBOLOGY 4 0 0 58

100

UNIT I SURFACES AND FRICTION 9 Topography of Engineering surfaces- Contact between surfaces - Sources of sliding friction Adhesion-Ploughing- Energy dissipation mechanisms Friction Characteristics of metals Friction of non metals. Friction of lamellar solids - friction of Ceramic materials and polymers - Rolling Friction - Source of Rolling Friction Stick slip motion - Measurement of Friction. UNIT II WEAR 9 Types of wear - Simple theory of Sliding Wear Mechanism of sliding wear of metals Abrasive wear Materials for Adhesive and Abrasive wear situations - Corrosive wear Surface Fatigue wear situations - Brittle Fracture - wear - Wear of Ceramics and Polymers Wear Measurements. UNIT III LUBRICANTS AND LUBRICATION TYPES 9 Types and properties of Lubricants - Testing methods - Hydrodynamic Lubrication Elastohydrodynamic lubrication- Boundary Lubrication - Solid Lubrication - Hydrostatic Lubrication. UNIT IV FILM LUBRICATION THEORY 9 Fluid film in simple shear - Viscous flow between very close parallel plates - Shear stress variation Reynolds Equation for film Lubrication - High speed unloaded journal bearings Loaded journal bearings Reaction torque on the bearings - Virtual Co-efficient of friction The Sommerfield diagram. UNIT V SURFACE ENGINEERING AND MATERIALS FOR BEARINGS 9 Surface modifications - Transformation Hardening, surface fusion - Thermo chemical processes Surface coatings - Plating and anodizing - Fusion Processes Vapour Phase processes - Materials for rolling Element bearings - Materials for fluid film bearings Materials for marginally lubricated and dry bearings. TOTAL HOURS TEXT BOOK: 1.A.Harnoy Bearing Design in Machinery Marcel Dekker Inc, NewYork, 2003 REFERENCES: 1. M.M.Khonsari & E.R.Booser, Applied Tribology,John Willey &Sons,New York, 2001 2. E.P.Bowden and D.Tabor., "Friction and Lubrication ", Heinemann Educational Books Ltd., 1974. 3. A.Cameron, " Basic Lubrication theory ", Longman, U.K.., 1981. 4. M.J.Neale (Editor), " Tribology Handbook ", Newnes. Butter worth, Heinemann, U.K., 1995 COMBUSTION ENGINEERING 4 0 0 100 UNIT I COMBUSTION OF FUELS 59 9 45

Combustion equations- Theoretical air- excess air- air fuel ratio- equivalence ratio- exhaust gas composition- Air- fuel ratio from exhaust gas composition- heating value of fuels. UNIT II THERMODYNAMICS OF COMBUSTION 9 Thermo-chemistry- First law analysis of reacting systems- Adiabatic combustion temperatureSecond law analysis of reacting systems- criterion for chemical equilibrim- Equilibrim constant for gaseous mixtures- Evaluation of equilibrium composition- chemical availability. UNIT III KINETICS OF COMBUSTION 9 Rates of reaction- Reaction order and molecularity complex reactions- chain reactionsArrhenius rate equation- Collection theory- activated complex theory- Explosive and general oxidative characteristics of fueled. UNIT IV FLAMES 9 Laminar and Turbulent flames- Premixed and Diffusion flames- Burning velocity and its determination- Factors affecting burning velocity- Quenching- Flammability and IgnitionFlame stabilization in open burners. UNIT V ENGINE COMBUSTION 9 Combustion in SI and CI engines- stages of combustion in SI and CI engines- Normal combustion and Abnormal combustion- Emissions from premixed combustion- Emission from Nonpremixed combustion- Control of emissions TOTAL HOURS TEXT BOOK: 1. Stephen R.Turns-"An Introduction to Combustion"-McGraw Hill, 1996. REFERENCES: 1. Irwin Glassman- " Combustion "- Third Edition- Academic Press,1996. 2. S.P. Sharma and Chandramohan- " Fuels and Combustion "- Tata McGraw Hill Book Co.- 1984. 3. Samir Sarkar- " Fuels and Combustion "- Orient Longman- 1984. 4. K.K.Kuo- " Principles of Combustion "- John Wiley & Sons- 1984. 5. J.B. Heywood- " Internal Combustion Engine Fundamentals "- Mc Graw Hill Book Co.- 1988. 45

ENERGY ENGINEERING AND MANAGEMENT 1. ENERGY AND ENVIRONMENT 60

100 9

Introduction - Fossil fuels reserves-World energy consumption - Green house effect- Global warming- Renewable energy sources - Environmental aspects utilization - Energy prizes Energy policies. 2. ENERGY CONSERVATION 9 Energy conservation schemes - Industrial energy use - Energy surveying and auditing - Energy index Energy cost - Cost index - Energy conservation in engineering and process industry- in thermal systems- in buildings and non-conventional energy resources schemes. 3. ENERGY TECHNOLOGIES 9 Fuels and consumption - Boilers - Furnaces - Waste heat recovery systems - Heat pumps and refrigerators - Storage systems - Insulated pipe work systems - heat exchangers. 4. ENERGY MANAGEMENT 9 Energy management principles - energy resource management - Energy management information systems - Instrumentation and measurment - Computerized energy management. 5. ECONOMICS AND FINANCE 9 Costing techniques - Cost optimization - Optimal target investment schedule - Financial appraisal and profitability-Project management. TOTAL HOURS TEXT BOOK: 1. W.R. Murphy and G.Mc KAY " Energy Management " Butterworths- London. REFERENCES: 1. O.Callaghn. P.W. " Design and Management for Energy Conservation "- (1981) Pergamon Press- Oxford. 2. David Merick- Richard Marshal- " Energy- present and future options- Vol. I and II "(1981) John Wiley and Sons. 3. Chaigier N.A. " Energy Consumption and Environment "- (1981)- McGraw-Hill. 4. Ikken P.A. Swart R.J and Zwerves.S- " Climate and Energy "- (1989). 5. Ray D.A. " Industrial Energy Conservation "- (1980) Pergamaon Press. 45

61

CRYOGENIC ENGINEERING

100

UNIT 1 CONSTRUCTION DETAILS AND HEAT TRANSFER 9 Introduction to Cryogenic Systems Low Temperature properties of Engineering Materials. Cryogenic fluids and their properties. Applications in space- Food Processing- super Conductivity- Electrical Power- Biologyedicine- Electronics and Cutting Tool Industry.
LIQUEFACTION AND LOW TEMPERATURE REFRIGERATION UNIT II 9 Liquefaction systems ideal system- Joule Thomson expansion- Adiabatic expansion- Linde Hampson A Cycle- Claude & Cascaded System- Magnetic Cooling- Stirling Cycle Cryo Coolers.

UNIT 1II SEPARATION AND PURIFICATION SYSTEMS 9 General charateristics of mixtures-composition diagrams. Gas separation-principles of rectification-flash calculations - Rectification column analysis- Flash calculations. UNIT IV INSULATION AND VACUUM TECHNOLOGY 9 Thermal insulation and their performance at cryogenic temperatures- Super InsulationsVacuum insulation- Powder insulation- Cryo pumping Applications. UNIT V STORAGE AND INSTRUMENTATION 9 Cryogenic Storage vessels and Transportation- Transfer devices. Pressure flow-level and temperature measurements. TOTAL HOURS 45

TEXT BOOK: 1. Klaus D.Timmerhaus and Thomas M.Flynn- " Cryogenic Process Engineering " Plenum Press- New York- 1989. REFERENCES: 1. Randal F.Barron- " Cryogenic Systems "- McGraw Hill- 1986. 2. R.B.Scoott- " Cryogenic engineering "- Van Nostrand Company Inc.- 1985. 3. J.H.Bell- " Cryogenic Engineering "- Prentice Hall Inc.- 1963.

62

COMPUTATIONAL FLUID DYNAMICS

100

UNIT I GOVERNING EQUATIONS AND BOUNDARY CONDITIONS Basics of computational fluid dynamics Governing equations of fluid dynamics continuity, Momemtum and Energy equations Chemical species transport Physical boundary conditions Time-averaged equations for Turbulent Flow TurbulentKinetic Energy Equations Mathematical behaviour of PDEs on CFD - Elliptic, Parabolic and Hyperbolic equations. UNIT II FINITE DIFFERENCE METHOD 9 Derivation of finite difference equations Simple Methods General Methods for first and second order accuracy solution methods for finite difference equations Elliptic equations Iterative solution Methods Parabolic equations Explicit and Implicit schemes Example problems on elliptic and parabolic equations. UNIT III FINITE VOLUME METHOD (FVM) FOR DIFFUSION 9 Finite volume formulation for steady state One, Two and Three -dimensional diffusion problems. One dimensional unsteady heat conduction through Explicit, Crank Nicolson and fully implicit schemes. UNIT IV FINITE VOLUME METHOD FOR CONVECTION DIFFUSION 10 Steady one-dimensional convection and diffusion Central, upwind differencing schemesproperties of discretization schemes Conservativeness, Boundedness, Trasnportiveness, Hybrid, Power-law, QUICK Schemes. UNIT V CALCULATION FLOW FIELD BY FVM 9 Representation of the pressure gradient term and continuity equation Staggered grid Momentum equations Pressure and Velocity corrections Pressure Correction equation, simple algorithm and its variants. Turbulence models, mixing length model, Two equation (k-) models High and low Reynolds number models TOTAL HOURS TEXT BOOKS : 1. T.J. Chung, Computational Fluid Dynamics, Cambridge University, Press, 2002. 2. Versteeg, H.K., and Malalasekera, W., An Introduction to Computational Fluid Dynamics: The finite volume Method, Longman, 1998. 3. Ghoshdastidar , P.S., Computer Simulation of flow and heat transfer, Tata McGraw Hill Publishing Company Ltd., 1998. REFERENCES: 1. Patankar, S.V. Numerical Heat Transfer and Fluid Flow, Hemisphere Publishing Corporation, 2004. 2. Muralidhar, K., and Sundararajan, T., computationsl Fluid Flow and Heat Transfer, 63 45

3. 4. 5.

Narosa Publishing House, NewDelhi, 1995. Ghoshdastidar P.S., Heat Transfer, Oxford Unversity Press, 2005. Prodip Niyogi, Chakrabarty .S.K., Laha .M.K. Introduction to Computational Fluid Dynamics, Pearson Education, 2005. Introduction to Computational Fluid Dynamics Anil W. Date Cambridge University Press, 2005.

64

UNCONVENTIONAL MANUFACTURING PROCESSES

0 5

100

UNIT I INTRODUCTION Unconventional machining Process Need classification Brief overview .

UNIT II MECHANICAL ENERGY BASED PROCESSES 10 Abrasive Jet Machining Water Jet Machining Abrasive Water Jet Machining - Ultrasonic Machining. (AJM, WJM, AWJM and USM). Working Principles equipment used process parameters MRR - Variation in techniques used Applications. UNIT III ELECTRICAL ENERGY BASED PROCESSES 8 Electric Discharge Machining (EDM) - working principle equipments - process parameters surface finish and MRR- electrode / Tool Power and control circuits - tool wear Dielectric Flushing Wire cut EDM Applications. UNIT IV CHEMICAL AND ELECTRO-CHEMICAL ENERGY BASED PROCESSES 12 Chemical machining and Electro-Chemical Machining (CHM and ECM)-Etchants maskantTechniques of applying maskants - Process Parameters Surface finish and MRR -Applications. Principles of ECM equipments - Surface Roughness and MRR Electrical circuit - Process Parameters - ECG and ECH - Applications. UNIT V THERMAL ENERGY BASED PROCESSES 10 Laser Beam Machining and drilling (LBM), Plasma Arc Machining (PAM) and Electron Beam Machining (EBM). Principles Equipment Types - Beam control techniques Applications. TOTAL HOURS 45

TEXT BOOK: 1. Vijay.K. Jain Advanced Machining Processes Allied Publishers Pvt. Ltd., 2007 2. P.K.Mishra , " Non Conventional Machining "- - The Institution of Engineers (India) Text Books: Series- 1997. REFERENCES: 1. Benedict. G.F. Nontraditional Manufacturing Processes Marcel Dekker Inc., New York (1987). 2. Pandey P.C. and Shan H.S. Modern Machining Processes Tata McGraw-Hill, New Delhi (2007). 3. Mc Geough, Advanced Methods of Machining Chapman and Hall, London (1998). 4. Paul De Garmo, J.T.Black, and Ronald.A.Kohser, Material and Processes in Manufacturing Prentice Hall of India Pvt. Ltd., New Delhi ,8th Edition,2001.

65

DESIGN OF JIGS, FIXTURES & PRESS TOOLS

100

UNIT I LOCATING AND CLAMPING PRINCIPLES 8 Objectives of tool design- Function and advantages of Jigs and fixtures Basic elements principles of location Locating methods and devices Redundant Location Principles of clamping Mechanical actuation pneumatic and hydraulic actuation Standard parts Drill bushes and Jig buttons Tolerances and materials used. UNIT II JIGS AND FIXTURES 10 Design and development of jigs and fixtures for given component- Types of Jigs Post, Turnover, Channel, latch, box, pot, angular post jigs Indexing jigs General principles of milling, Lathe, boring, broaching and grinding fixtures Assembly, Inspection and Welding fixtures Modular fixturing systems- Quick change fixtures. UNIT III PRESS WORKING TERMINOLOGIES AND ELEMENTS OF CUTTING DIES 10 Press Working Terminologies - operations Types of presses press accessories Computation of press capacity Strip layout Material Utilization Shearing action Clearances Press Work Materials Center of pressure- Design of various elements of dies Die Block Punch holder, Die set, guide plates Stops Strippers Pilots Selection of Standard parts Design and preparation of four standard views of simple blanking, piercing, compound and progressive dies. UNIT IV BENDING FORMING AND DRAWING DIES 10 Difference between bending, forming and drawing Blank development for above operations Types of Bending dies Press capacity Spring back knockouts direct and indirect pressure pads Ejectors Variables affecting Metal flow in drawing operations draw die inserts draw beads- ironing Design and development of bending, forming, drawing reverse re-drawing and combination dies Blank development for ax- symmetric, rectangular and elliptic parts Single and double action dies. UNIT V MISCELLANEOUS TOPICS 7 Bulging, Swaging, Embossing, coining, curling, hole flanging, shaving and sizing, assembly, fine Blanking dies recent trends in tool design- computer Aids for sheet metal forming Analysis basic introduction - tooling for numerically controlled machines- setup reduction for work holding Single minute exchange of dies Poka Yoke - Course should be supplemented with visits to industries. (Use of Approved design Data Book permitted). TOTAL: 45 PERIODS TEXT BOOKS: 1. Joshi, P.H. Jigs and Fixtures, Second Edition, Tata McGraw Hill Publishing Co., Ltd., New Delhi, 2004. 66

2. Donaldson, Lecain and Goold Tool Design, III rd Edition Tata McGraw Hill, 2000. REFERENCES: 1. K. Venkataraman, Design of Jigs Fixtures & Press Tools, Tata McGraw Hill, New Delhi, 2005. 2. Kempster, Jigs and Fixture Design, Hoddes and Stoughton Third Edition 1974. 3. Joshi, P.H. Press Tools Design and Construction, Wheels publishing, 1996. 4. Hoffman Jigs and Fixture Design Thomson Delmar Learning, Singapore, 2004. 5. ASTME Fundamentals of Tool Design Prentice Hall of India. 6. Design Data Hand Book, PSG College of Technology, Coimbatore.

67

WASTE HEAT RECOVERY AND CO-GENERATION 4

100

UNIT I INTRODUCTION 9 Source and utilization of waste heat- thermodynamic analysis - Second law and waste heatRecovery of waste heat engines and other power plants -Heat pump for waste heat recovery. UNIT II DESIGN OF WASTE HEAT RECOVERY SYSTEMS 9 Design of waste heat recovery system - Heat exchanger - Theory and design. Organic fluid systems Analysis and design. UNIT III COGENERATION PRINCIPLES 9 Cogeneration principles and thermodynamics power cycle analysis- combined for power generation and process heat. UNIT IV APPLICATIONS OF COGENERATION 9 Applications in sugar mills rice mills- texitle factories- and other process and engineering industries. UNIT V COST ANALYSIS OF COGENERATION SYSTEMS 9 Financial considerations- operating and maintenance cost- investment costs of waste heat recovery and cogeneration system- environmental and air quality consideration. Total hours: 45 TEXT BOOKS: 1. Charles H.Butler- " Cogeneration "- (1984)- Mc Graw Hill Book Co. 2. Goldstick R.- et.al.- " Principles of Waste Heat Recovery "- (1986)- The Fairment PressInc.- Georgia. REFERENCES: 1. Kiang Y.H.- " Waste Utilization Technology "- (1981)- Maecel Dekker Inc. 2. David Hu and Gerald Hrd- " Waste recycling for Energy Conservation "- (1981)- John Wiley and Sons- New York. 3. Sydney Reiter- " Industrial and Commercial Heat Recovery Systems "- (1985)-Van Nostrand Reinhold. 4. Spiewak Scott A- " Cogeneration and Small Power Production Manual "- (1987)- The Fairment Press. 5. Nelson E- Hay- " Guide to Natural Gas Cogeneration "- (1980)- The Fairment Press Inc.

68

DESIGN OF HEAT EXCHANGERS

100

AIM: To build up necessary background for the design of various types of heat exchangers. OBJECTIVES: To learn the sizing of heat exchangers, thermal and mechanical stress analysis for various heat exchange applications. UNIT I DIFFERENT CLASSIFICATION OF HEAT EXCHANGERS 9 Parallel flow, counter flow and cross flow; shell and tube and plate type; single pass and multipass; once through steam generators etc; UNIT II PROCESS DESIGN OF HEAT EXCHANGERS 9 Heat transfer correlations, Overall heat transfer coefficient, LMTD, sizing of finned tube heat exchangers, U tube heat exchangers, fouling factors, pressure drop calculations. UNIT III MECHANICAL DESIGN OF SHELL AND TUBE TYPE 9 Thickness calculation, Tubesheet design using TEMA formula, concept of equivalent plate for analysing perforated analysis, flow induced vibration risks including acoustic issues and remedies, tube to tubesheet joint design, buckling of tubes, thermal stresses UNIT IV COMPACT AND PLATE HEAT EXCHANGER 9 Types Merits and Demerits Design of compact heat exchangers, plate heat exchangers, performance influencing parameters, limitations UNIT V CONDENSORS AND COOLING TOWERS 9 Design of surface and evaporative condensers cooling tower performance characteristics TOTAL : 45 PERIODS TEXT BOOKS / REFERENCES: 1. T.Taborek, G.F.Hewitt and N.Afgan, Heat Exchangers, Theory and Practice, McGraw-Hill Book Co.1980. 2. Walker, Industrial Heat Exchangers- A Basic Guide, Mc Graw Hill Book Co. 1980 3. Nicholas Cheremistoff, Cooling Tower, Ann Arbor Science Pub 1981 4. Arthur, P. Frass, Heat Exchanger Design, John Wiley and Sons, 1988 5. J.P. Gupta, Fundamentals of heat exchangers and pressure vessel technology, Hemisphere publishing corporation, Springer-Verlag (outside NA), 1986 6. Donald Q. Kern and Alban D. Kraus, Extended surface hear transfer Mc Graw Hill Book Co., 1972 7. E.A.D. Sanders, Heat Exchangers, Selection Design and Construction Layman Scientific & Technical; co published with John Wiley & sons, 1988

69

ENVIRONMENTAL POLLUTION

4 0

0 100

1. INTRODUCTION 9 Environmental aspects - Impact of environment - Environmental quality - Role of environmental engineer. 2. AIR POLLUTANTS 9 Air quantity - Definition- Characteristics and prospective - Types of air pollutants - effect of air pollution on men and environment - Formation of air pollutants from combustion of fossil fuels and parameters controlling the formation. 3. WATER POLLUTANTS 9 Water pollution from tanneries and other industries - Engineered systems for waste water treatment and disposal - Control systems and instrumentation for pollution control. 4. SOLID WASTE 9 Definition- characteristics - Types and sources of solid waste - Solid waste management generation- collection- storage and processing techniques - Solid waste disposal. 5. INDUSTRIAL POLLUTION 9 Methods and equipment's for industrial waste treatment - Pollution thermal power plants and nuclear power plants - Sources and control methods - Emission from SI and CI engines Evaporative emission control - Exhaust treatment devices - Noise pollution and their control. Total hours: 45 TEXT BOOK: 1. Howard S. Peavy- Donald R.Rowe- and George Tchobanoglous- " Environmental Engineering "- (1985)- Mc Graw Hill- New Delhi. REFERENCES: 1. A.C.Stern- H.C.Wonter- R.W. Boubce and W.P.Lowry " Fundamental of Air Pollution "(1973)- Academic Press. 2. Ikken P.A. Swart R.J. and Zwerves. S- " Climate and Energy "- (1989). Mc Graw HillNew Delhi. 3. Metcalf and Eddy Inc- " Waste Water Engineering Treatment and Disposal Second Edition "- (1979)- Mc Graw Hill- New York. 4. Wark- Kenneth and Cecil F.Warner- " Air Pollution: its Origin and Control "- (1976)- Dun Dunnellers- New York. 5. Tchobanoglous.G- H.Theisan and R.Elaisen- " Solid Water: Engineering Principles and Management Issues "- (1977)- Mc Graw Hill- New York.

ENTREPRENEURSHIP DEVELOPMENT 70

100

UNIT I ENTREPRENEURSHIP 9 Entrepreneur - Traits of Entrepreneurs - Types of Entrepreneurs - Intrepreneur Diffenernce between Entrepreneur and Intrapreneur - Entrepreneurship in Economic Growth- Factors affecting Entrepreneurical Growth. UNIT 2 MOTIVATION 9 Major motives influencing Entrepreneur- Achivement Motivation Training- Self Rating- Business game- Thematic Apperception Test - Stress Management. Entrepreneurship Development Programs - Need- objectives. UNIT 3 BUSINESS 9 Small Enterprises-definition- Classification - Characteristics- ownership structure-Project Formulation Steps involved in setting up a Business - Identifying- Selecting a good business opportunity Market survey and Research- Techno economic Feasibility Assessment - Preliminary Project Report-Project Appraisal-Sources of information-Classification of needs and Agencies. UNIT 4 FINANCING & ACCOUNTING 9 Need-Sources of Finance- Term Loans- Capital structure- Financial Institutions- Management of working capital- Costing Break Even Analysis- Network analysis Techniques of PERT/CPM Taxation - Income Tax- Excise Duty - Sales Tax. UNIT 5 SUPPORT TO ENTREPRENEURS 9 Institutional Support to Entrepreneurs-Sickness in small Business - Concept- Magnitude- Causes and Consequences- Corrective measures - Government Policy for small Scale Enterprise - Growth strategies in small Industry - Expansion- Diversification- Joint venture- Merger- sub-contracting. TOTAL HOURS 45

TEXT BOOK: 1. S.S. Khanka- Entrepreneurial Development- S.Chand & Co. Ltd- Ram Nagar - New Delhi1999. REFERENCE: 1. EDII - " Faculty & External experts - A Hand Book for new Entrepreneurs. publishers : Entrepreneurship Development "- Institute of India- Ahmedabad- 1986.

71

MARKETING MANAGEMENT

100

UNIT I BASICS 9 Definition- Marketing Process- Dynamics- Needs- Wants & Demands- Marketing ConceptsEnvironment- mix- types- philosophies- Selling Vs. Marketing- organisation- Industrial Vs. Consumer Marketing- Consumer goods- Industrial goods- Product hierarcy. UNIT II BUYING BEHAVIOUR & MARKET SEGMENTATION 9 Cultural- Demographic factors- Motives- types- Buying decisions- segmentation factorsDemographic- Psychographic & Geographic Segmentation- Process- Patterns. UNIT III PRODUCT PRICING & MARKETING RESEARCH 9 Objectives- pricing- Decisions and Pricing methods- Pricing Management. Introduction- Usesprocess of Marketing Research. UNIT IV MARKETING PLANNING & STRATEGY FORMULATION 9 Components of a marketing plan- strategy formulations and the marketing processimplementation- Portfolio analysis- BCG- GEC grids. UNIT V ADVERTISING- SALES PROMOTION & DISTRIBUTION 9 Characteristics- Impact- goals- types- Sales promotion-Point of Purchase- Unique Selling proposition. Characteristics- Wholesaling- Retailing- channel design- logistics- Modern Trends in retailing. Total hours: 45 TEXT BOOK: 1. Govindarajan.M. 'Modern Marketing Management'- Narosa Publishing House- New Delhi1999. REFERENCES: 1. Philip Kolter- " Marketing Management: Analysis- Planning- Implementation and Control "- 1998. 2. Green Paul.E. and Donald Tull- " Research for Marketing Decisions "- 1975. 3. Ramaswamy.V.S. and S.Namakumari- " Marketing Environment: PlanningImplementation and Control the Indian Context "- 1990 4. Jean Plerre Jannet Hubert D Hennessey Global Marketing Strategies.

72

POWER PLANT ENGINEERING

100

UNIT I LAYOUT OF POWER PLANT 9 Layouts of Steam- hydel- diesel- MHD- nuclear and gas turbine power plants - Combined power cycles - Comparison and selection UNIT II STEAM BOILER AND CYCLES 9 Modern high pressure and supercritical boilers - Analysis of power plant cycles - modern trends in cycle improvement - Waste heat recovery- Fluidized bed boilers. UNIT III FUEL AND ASH HANDLING- COMBUSTION CHAMBER- DRAUGHTAIR POLLUTION 9 Preparation and handling of coal - Pulveriser - Dust collector - Ash removal; Stokers - Different types - Pulverised fuel burning ; Draught - Different types - Chimney design - Selection of blowers- Cooling towers - Different types - Analysis of pollution from thermal power plants Pollution controls. UNIT IV INSTRUMENTATION- TESTING OF BOILERS- POWER PLANT ECONOMICS 9 CO2 recorders - Automatic controls for feedwater- steam- fuel-air supply and combustion- Boiler testing and trails - Inspection and safety regulations. Economics of power plant - Actual load curves- fixed costs Operating costs - Variable load operation. UNIT V NUCLEAR AND MHD POWER GENERATION 9 Elementary treatment - Nuclear fission- chain reaction - Pressurised water reactors- boiling water reactors- gas cooled reactors - Fast breeder reactors- MHD power cycle principles. Total hours: 45 TEXT BOOKS: 1. 2. 3. S.C. Arora and S. Domkundwar- "A Course in Power Plant Engineering"- Dhanpat Rai and Sons- Tata McGraw Hill- 1998. P.K.Nag- " Power Plant Engineering "- Tata McGraw Hill Publishing Co. Ltd.- 1998. G.R. Nagpal- " Power Plant Engineerig "- Khanna Publishers- 1998.

REFERENCES: 1. 2. 3. Joel Weisman and Roy Eckart- " Modern Power Plant Engineering "- Prentice Hall International Inc.- 1985. Bernhardt G. Askrotzki & William A. Vopat- " Power Station Engineering and Economy "Tata McGraw Hill Publishing Co. Ltd.- 1972. Frederick T. Mores- " Power Plant Engineering "- Affiliated East-West Press Private Ltd.1955 73

DESIGN FOR MANUFACTURE 1. DFMN APPROACH AND PROCESS 9

Methodologies and tools- design axioms- design for assembly and evaluationminimum part assessment taquchi method- robustness assessment- manufacturing process rules- designer's tool kit- Computer Aided group process rules- designer's tool kit- Computer Aided group Technology- failure mode effective analysis- Value Analysis. Design for minimum number of parts- development of modular designminimising part variations- design of parts to be multi-functional- multi-use- ease of fabrication- Poka Yoka principles. 2. GEOMETRIC ANALYSIS 9

Process capability- feature tolerance- geometric tolerance- surface finish- review of relationship between attainable tolerence grades and difference machining processes. Analysis of tapers- screw threads- applying probability to tolerences. 3. FORM DESIGN OF CASTINGS AND WELDMENTS 9

Redesign of castings based on parting line considerations- minimising core requirements- redesigning cast members using weldments- use of welding symbols. 4. MECHANICAL ASSEMBLY 9

Selective assembly- deciding the number of groups- control of axial play- examplesgrouped datum systems - different types- geometric analysis and applications-design features to facilitate automated assembly. 5. TRUE POSITION THEORY 9

Virtual size concept- floating and fixed fasterners- projected tolerance zone- assembly with gasket- zero true position tolerance- functional gauges- paper layout gaugingexamples. Operation sequence for typical shaft type of components. Prepration of process drawings for different operations- tolerence worksheets and centrality analysisexamples. Total hours: 45 TEXT BOOKS: 1. Harry Peck- "Designing for Manufacture "- Pitman Publications- 1983. 2. Matousek- "Engineering Design- - A Systematic Approach" - Blackie & Son Ltd.- London- 1974. REFERENCES: 1. Sports M.F..- " Dimensioning and Tolerence for Quantity Production "- Prentice Hall Inc.- 1983. 2. Oliver R. Wade- " Tolerence Control in Design and Manufacturing "- Industrial Press Inc. New York Publications- 1967 3. James G. Bralla- " Hand Book of Product Design for Manufacturing "- McGraw Hill Publications- 1983. 4. Trucks H.E.- " Design for Economic Production "- Society of Manufacturing Engineers- michigan- 2nd edition- 1987.