Programmable Logic Controller

Network

Programming

ALL in O
Functions

Performance

01

Two built-in RS-232C channels with one port

s

Each channel can be connected to a programming tool, Operator interfaces or HMI software. - No need to disconnect your operator interface to monitor or edit your program. - Ch1 is fixed at 38,400 baud rate and Ch2 has selective baud rates from 1,200~57,600 baud rates.

Ch2 supports Modbus Master/Slave protocol, UDP(User Defined Protocol) for other devices (like Temperature controllers) as well as dedicated protocol at speeds up to 57,600 baud rate. TM/TC Wide Area Network supported for modem connection (option). Device-level Networking enables quick and simple connection of sensors and actuators with Standard interfaces - DeviceNet, Profibus-DP, Fnet Master/Slave, etc (to be developed). Built-in User Defined Protocol allows user to edit any protocols for other Devices.

s s

Powerful but simple programming

s s

Windows based programming tool(Windows3.1, 95, 98 & NT)-GMWIN. IEC1131-3 international standard language offers compatibility and reliability for any complex applications. IL, LD, SFC language supported. Simulation function in your computer without connection to PLC. - Analog & Digital I/O On line program change UDFB(User Defined Function Block) enables to make your own language like Object function.

s s

s s

ONE, All for your needs

ALL in ONE, ALL for your needs
s

Single High-speed Counter(1phase 16kHz, 2phase 8kHz) and Pulse output(2kHz, 1ch for TR type) allow user to use GM7 PLC for motion and high-speed machine control applications. No limit PID loops with auto-tuning function, PLC can process PID loops directly in the CPU and can be set in GMWIN programming tool. Eight pulse catch inputs allow GM7 CPU to detect pulse width as small as 0.2ms that cannot normally be detected in normal inputs. Input filters can be used to reduce the possibility of abnormal inputs caused by noise. Eight external interrupt inputs are useful in applications that have a high-priority event which requires special operations to be performed.

s s

High Performance
s s

Five independent product ranges by 10 I/O points allow users more flexibility (10 /20/30/40 /60 I/O). MPU(Main Process Unit) chip set designed only for PLC enables to realize high performance and reliability. - Processing Speed : 0.5 s/step - Program Capacity : 68k bytes - IEC1131-3 standard languages even for Micro PLC

02

Applications

No limit PID loops with auto tuning (built-in)

It can be applied for temperature control, Pressure control, Flow control in the fields such as Chemical and process Industries, Glass and ceramics, Wood and paper industry, Food & Drink industry and Furnace, etc.

Analog Input
Sensor

Fan

Furnace

Main Unit

Analog I/O Module Analog Output Digital Output

Heater

Single High Speed Up / Down Counter (built-in)

Single high speed counter up to 16kHz enables and resets input, as up/down counter for connecting incremental encoders or high speed pulse generator. This counter is independent of the CPU ladder logic execution, so counting is not affected(16kHz for 1phase, 8kHz for 2phases, 24bits) by the scan time.
Phase B External preset input(24Vdc) Phase A Common PG Motor

Main Unit

Pulse Output (built-in, TR type)

One high-frequency pulse output(max. 2kpps) enables to build stepping motor and simple positioning control systems.

Sensor Stepping motor

Motor drive Com 0 Direction output Pulse output

Conveyor

03

Eight Pulse catch Inputs (built-in)

Pulse catch inputs can capture fast pulse inputs that cannot normally be detected during the nomal input cycling. Max. 8 different pulse catch inputs(%IX0.0.0 ~%IX0.0.7) are available and pulses with width as small as 0.2ms can be captured. You can configure these inputs in the basic parameter setting of GMWIN.

Pulse input Internal status

Scan 1 Scan 2 Scan 3

Flow Meter Flow Meter

000000

Watt Hour Meter

000000

Watt Hour Meter

Discrete inputs with filters (built-in)

Inputs with filters prevent the CPU from reading abnormal inputs and reduce the possibility of input malfunction. The fillter time can be programmed from 0 to 15ms in 1ms increments.
Filter time Filter time

Input signal Internal status TIME Input signal Internal status Shorter pulses than filter time are ignored

04

Communications
1:1 Direct Link
Application Example
Packaging Machine using Operation Panel

1:N Local Area Monitor & Control

Application Example
Complex Packaging Machine using Operation Panel & PLCs

Provides Additional RS232C Ch. via Loader Port. Direct Connection with Display Unit or HMI machine,etc. Can use Both Loader & Operation Panel Convenient initial test Operation. 1:N Link available using RS232-422 Converter

Provides 1:N Communications using RS485 Interface. Possible to manage a group of machines.

Operation Panel(HMI) Operation Panel(HMI)

RS 485 Network

PLC#30 GM6

Direct Link
PLC#GM7 GM7 PLC#31MK80S

N:N Distributed Control Provides N:N Communications using RS485 Interface without any Host. Possible to manage several groups machines.
PLC#4 PLC#3 PLC#2 PLC#5

PLC#1 GM7

PLC#6,7

MODBUS Network Interface GM7 Provides Industrial Standard Protocol like

Modbus & User defined Protocol made by User. User can edit Link Characteristics & Protocol using User Defined Protocol (Stop Bit, Parity, Data lengt ) Frames to be sent or received can be created as required by user.
MODBUS ASCII / RTU Protocol

Modem Communication
Application Example
Water Treatment System in wide and long distance Area

Modem enables Remote programming up to 100km Possible to program and monitor the PLCs via 2nd Level Link Low Cost TeleMetering & TeleControl System available
Modem Modem

Wide Area Process

Plant

Control Center
Converter
Plant

PLC 1st Level

Network Master/Slave
PLC GM7

River
PLC 2nd Level
Booster Plant

Master/Slave (Built-in port)

Slave

Slave

Industry / Home

05

Programming Software
Overview
- GMWIN software is full-featured 32-bit Windows based programming package that supports all -GM series - GMWIN software meets international standard for IEC1131-3. - IL(instruction List), LD(Ladder Diagram) & SFC(Sequential Function Chart) languages are supported. - Selectable upload function reduces downloading time and secures source program. - Program simulation funcion is available without a PLC.

On-line Operation
- You can customize frequently used or specialized programs using UDFB(User Defined Function Block). - You can manage all necessary components such as resource, parameters, variables, libraries and other important data in a project window with a program. - You don't need to worry about I/O allocation. Indirect variables enable to allocate program memory automatically. - User friendly GUI including all Windows specific benefits can show simple.

Debugging & Maintenance

- Step run : executes each step one by one at execution signal. - Break point run : executes steps to the designated point up to 8points can be designated at a time. - Data status break : executes at the time of designated data access or data equalty. - Scan break : executes designated times of scan.

Display & Monitoring

- Monitor multiple programs at the same time, error history, PLC & System information, date & time information, etc. - Link information for communication modules. - I/O modules, link parameters, time chart and variables.

Simulation UDFB Online Editing Debugging

06

Specification
General Specification
Item
Program control method I/O control method Programming languages Operator Basic function No. of instructions Basic function block Special function block Processing speed Operator Basic function and function block Program memory Program capacity

Specifications
Cyclic operation of stored program, interrupt task operation Refresh method, Direct I/O method

IL: Instruction List LD: Ladder Diagram SFC: Sequential Function Chart
LD: 13 / IL: 21 194 11 Each special modules have their own special function blocks 0.5 s /step 0.5 s /step ROM mode operation with built-in flash memory(128K bytes) 68K bytes 10 Pts: 6 DC Input, 4 Relay Ouput 20 Pts: 12 DC Input, 8 Relay Ouput 30 Pts: 18 DC Input, 12 Relay Ouput 40 Pts: 24 DC Input, 16 Relay Ouput 60 Pts: 36 DC Input, 24 Relay Ouput

I/O points

Data memory Timer

Direct variable Symbolic variable

2 ~ 8K bytes(set by parameter) 32K bytes-(direct variable area)

Counter Operation mode Data back-up No. of program block Scan Time driven task Program types External interrupt task Internal interrupt task Initialization task Self-diagnosis functions Restart mode PID control

Number of timer: unlimited Timing range: 0,001 ~ 4,294,967,295sec Number of timer: unlimited Counting range: -32,768 ~ +32,767
RUN, STOP, PAUSE, DEBUG Set as a retained variable when defines it 128 100 8 8 8 1(_INIT) Watch Dog Timer, Memory error detection, I/O error detection, Battery error detection, Power supply error detection, etc. Cold / warm restart Control by function block Auto tuning, Forward/reverse action Forced output, Operation scan time setup Dedicated protocol MODBUS protocol, RS-232C 1 port User-defined protocol 1-phase: 16kHz(1 channel) or 2-phase: 8kHz(1 channel) Total numbers of tasks: Max. 8

Cnet I/F Function

Counting speed

Built-in special functions

3 counting modes
High speed counter Counting modes Multiplication Date comparison Pulse chath input Pulse output External interrupt

- 1 phase, Up/down count with program input - 1 phase, Up/down count with B phase input - 2 phase, Up/down count with phase difference

select one of 1, 2, or 4 Executes a task program when a current value reaches preset value Pulse width: 0.2 ms, 8 points 1x 2 kHz 8 points, 0.6ms 0 ~ 15ms Year, Month, Date, Hour, Minute, Second, Day

Input filter RTC (Real Time Clock)

07

I / O Specification
Input
Item Type

G7M-DR10A
6

G7M-DR20A G7M-DR30A
12 18

G7M-DR40A G7M-DR60A
24 36

G7E-DR10A
6

Input points Insulation device Rated input voltage Rated input current Operation voltage Max. simultaneously on On voltage / current Off voltage / current Input impedance Response time Off On On Off

Photo coupler DC24V 7mA (I00 ~ I02: 15 mA) DC 20.4 ~ 28.8V (ripple: 5% or less) 100% simultaneously On More than DC 15V / 4.3mA Less than DC 5V / 1.5 mA About 3.3K (I00 ~ I02: 1.5 K ) 1 ~ 15ms 1 ~ 15ms LED indication Terminal block (M3 x 6 screw)

Operation indicator External wiring

Output
Item Type

G7M-DR10A
4

G7M-DR20A G7M-DR30A
8 12

G7M-DR40A G7M-DR60A
16 24

G7E-DR10A
4

Output points Switching device Insulation device Rated load voltage/current Minimum load Max. load voltage Max. switching frequency Surge killer Lifetime of relay Response time Mechanical Electrical Off On

Relay Relay DC 24V / 2A (resistive load), AC 220V / 2A (COS = 1) / 1 point 24/1 point/Com, 4A/2 points/Com, 4A/4 points/Com. DC 5V / 1mA AC 250V / DC110V 1,200 times / hour None Over 20 million times Over 0.1 million times Within 10ms Within 12ms LED Terminal block (M3 x 6 screw)

On Off Operation indicator External wiring

Power Specification
Item
Rated voltage Operating voltage Frequency Input current Input Inrush current Leakage current Efficiency Fuse Dropout tolerance Output current Output voltage Ripple noise Over-current protection

Specification
AC100 ~ 240V (Free voltage) AC85 ~ 264V 47 ~ 63Hz

20 / 30 points: 0.3 / 0.2A 40 / 60 points: 0.5 / 0.3A

30A(When the power turns on) 3mA or less (AC264V, 63Hz) 65% or more AC250V 2A, UL Listed (Slow Blow Type) 20ms or less 0.2A (Isolated from DC5V) 24V 10%(21.6 ~ 26.4V) 400mVp-p 0.22 ~ 1.5A

DC24V Output

08

Option module
Analog I/O module (G7F-ADHA)
Features
- Analog I/O channels: 2 AI/1 AO - Analog I/O range: DC 0 ~ 10V, DC 0 ~ 20mA (DC 4 ~ 20mA), selectable by dip switch - Digital output resolution: 12bits (0 ~ 4,000) Item
Analog input Digital output resolution Voltage/current selection Analog input channels Absolute maximum input Digital input Analog output D/A part Voltage/current selection Analog output channels Absolute maximum output Maximum resolution Accuracy Conversion time Insulation External wiring Power supply Current consumption Weight Voltage Current

Specifications
DC 0 ~ 10V DC 0 ~ 20mA (4 ~ 20mA available using FB) 12 bit (0 ~ 4,000) Selected by dip switch Short V and I terminal for current input 2 channels / module Voltage DC - 0.5V, +12V Current DC -2mA , +25mA 12 bit (0-4,000) Voltage DC 0 ~ 20 mA(Load impedance 2K ~ 1K ) DC 0 ~ 20mA(Load impedance 560 or less) Current Separated terminal 1 channel / module Voltage DC +15V DC +24mA Current 2.5mV (1 / 4,000) DC 0~10V DC 0~20mA 5 A (1 / 4,000)

A/D part

0.5% or less (Full Scale) Scan time + 1.5ms / channels

Photo coupler between input terminal and ground (No insulation between channels)

14 points terminal block DC 24V, 80mA DC 5V, 10mA 235g

Analog potentiometer module (G7F-AT2A)

Features
- Four analog potentiometers can be used on the job manually to adjust set points such as timer values or other variables, without going into PLC program - Adjustment can be made from the front part of the module using variable resistors Item
No. of Timers Digital output range Timer setting Accuracy of timer Operation Current consumption Weight

Specifications

4 points 8 bits (0 ~ 200) Set by adjustable volume switch

ALL in O

2.0% (with full scale) Controlled by function block, (AT2RD), from PLC program 50mA 180g

Cnet I/F module (G7L-CUEB, G7L-CUEC)

Features
- RS-422/485 interface enables communication between computer and 32 PLCs using the multi-drop system(G7L-CUEC) - MODBUS Master/Slave mode can be used on a MODBUS RTU or ASCll mode - Long distance communication through RS-232C modem connection, (G7L-CUEB) - Communication parameter setting can be made in Programming Tool (GMWIN) Item
Interface Dedicated mode GMWIN mode MODBUS mode User mode Date bit Stop bit Date structure Start bit Parity Synchronization Transmission speed Setting method Max. cable length Weight Mode

Specifications
RS-422, Modem(RS-232C) Supports multidrop/1:1 communication via LG dedicated protocol Supports high speed link service Supports remote control via dedicated PLC protocol Supports master and slave function with MODBUS protocol(ASCll, RTU) Operated with user-defined protocol 7 or 8 1 or 2 1 or 2 Even / Odd / None Asynchronous method 9,600 / 19,200 / 38,400 / 56,000 / 76,800 / 115,200 / 128,000 bps Parameter setting with GMWIN software 500m 180g

09

Wiring Diagrams
Input
DC24V

G7M-DR10A

G7M-DR20A

G7M-DR30A

I00 I01

I02 I03

I04 I05

I06 I07

I08 I09

I10 I11

COM 0 24G

24V

I00 I01

I02 I03

I04 I05

I06 I07

I08 I09

I10 I11

I12 I13

I14 I15

I16 I17

COM0 24G

24V

DC24V

DC24V

DC24V

DC24V

I00 I01

I02 I03

I04 I05

I06 I07

I08 I09

I10 I11

COM0 I13 I15 I17 I19 I21 I23 COM1 I12 I14 I16 I18 I20 I22 24G 24V

I00 I01

I02 I03

I04 I05

I06 I07

I08 I09

I10 I11

I12 I13

I14 I15

I16

COM 0 I19 I21 I23 I25 I27 I29 I31 I33 I35 COM1 I17 I18 I20 I22 I24 I26 I28 I30 I32 I34 24G 24V

G7M-DR40A

G7M-DR60A

Output

. Q00 Q01 Q02 Q04 Q06 AC100 - 240V FG COM0 COM1 COM2 Q03 COM3 Q05 Q07

Q00 Q01 Q02 Q04 Q06 QO8 Q10 AC100 - 240V FG COM 0 COM1 COM2 Q03 COM3 Q05 Q07 COM4 Q09 Q11

ONE, All for your needs

G7M-DR10A G7M-DR20A G7M-DR30A
Q00 Q01 Q02 Q04 Q06 QO8 Q10 Q12 Q14 AC100 - 240V FG COM0 COM1 COM2 Q03 COM3 Q05 Q07 COM4 Q09 Q11 COM5 Q13 Q15
Q00 Q01 Q02 Q04 Q06 QO8 Q10 Q12 Q14 Q16 Q18 Q20 Q22 AC100 - 240V FG COM0 COM1 COM2 Q03 COM3 Q05 Q07 COM4 Q09 Q11 COM5 Q13 Q15 COM6 Q17 Q19 COM7 Q21 Q23

G7M-DR40A

G7M-DR60A

System Configuration
Main Unit Expansion Modules Expandible I/O Combination
(Total : Max. 3 modules)

Processing Speed : 0.5 s Program Capacity : 68kbytes Types(DR : Digital Input, Relay Output) G7M-DR10A : I/O=6/4 G7M-DR20A : I/O=12/8 G7M-DR30A : I/O=18/12 G7M-DR40A : I/O=24/16 G7M-DR60A : I/O=36/24

G7E-DR10A : Digital I/O=6/4 G7F-ADHA : Analog I/O=2Ch/1Ch G7F-AT2A : Analog Potentiometer, 4 Points G7L-CUEB : Computer Link, RS-232C(Modem) G7L-CUEC : Computer Link, RS-422
Max. 3 modules

Digital I/O modules : up to 2 sets Analog I/O modules : up to 2 sets Analog Potentiometer module : up to 3 sets Computer Link module : up to 1 set

10

Product list
Type Product name
G7M-DR10A G7M-DR20A

Specification

I/O point - 6 DC24V inputs / 6 relay outputs Program capacity : 68 kbytes RS485 I/O point - 12 DC24V inputs / 8 relay outputs Program capacity : 68 kbytes I/O point - 18 DC24V inputs / 12 relay outputs Program capacity : 68 kbytes

G7M-DR30A

G7M-DR40A

Main Unit
G7M-DR60A

I/O point - 24 DC24V inputs / 16 relay outputs Program capacity : 68 kbytes

I/O point - 36 DC24V inputs / 24 relay outputs Program capacity : 68 kbytes Built-in I/O functions - One HSC :16kHz-1ph, 8kHz-2ph - 8 Pulse catch inputs : 0.2 ms - 1 Pulse output : 2kHz(TR Type) - 8 External interrupt input : 0.4 ms - Input filter : 0 ~ 15ms - PID function with Auto-tuning function - RS-232C communication I/O point - 6 DC24V inputs, 4 relay outputs A/D : 2 channels, D/A : 1 channel No. of timer : 4 points Digital output rang : 0 ~ 200 RS-232C : 1ch(for modem) RS-422 : 1ch Real Time Clock Pack, Installed in expantion part For Back-Up, 256 kbytes

Common specification

Digital I/O

G7E-DR10A G7F-ADHA G7F-AT2A G7L-CUEB G7L-CUEC G7F-RTC G7M-M256

Expansion Modules

Analog I/O Analog Potentiometer Serial interface

Packs

RTC Pack Memory Pack

Dimensions
1. Main modules 2. Expansion modules
G7M-DR10A G7M-DR20A G7M-DR30A G7M-DR40A G7M-DR60A G7E-DR10A G7F-ADHA G7F-AT2A G7L-CUEB/C

(unit : mm / inch) A
85/3.3 135/5.3 135/5.3 165/6.5 215 /8.5

B
95/5.7 145/5.7 145/5.7 175/6.9 225 /8.8

85/3.3

95 /3.7

IMO constantly endeavors to improve our products so that information in this catalog is subject to change without notice.

IMO Precision Controls Limited

1000 North Circular Road Staples Corner, London NW2 7JP Tel : +44 (0)20 8452 6444 Fax: +44 (0)20 8450 2274 Email: imo@imopc.com

IMOnline: www.imopc.com