You are on page 1of 19

LOAD-BEARING CAPACITY OF BEVEL

GEARS FOR TRANSMISSIONS


BETWEEN ORTHOGONAL AXES
WITH SPIRAL TOOTHING
The "GLEASON system range of bevel gears with spiral toothing is
an extension of the range of standard bevel gear pairs with which this
range shares the declared intentions and objectives.
The criteria adopted comply as closely as possible with International
Standards as regards general sizing and the definition of the geometric features, whereas the choice of the key nominal data has been
based on a progression depending on the range of the normal numbers established by the DIN 323 and ISO R3/R17 standards.
The spiral toothing complying with the GLEASON system is the
result of a specific project designed to achieve optimised functional
features compared with the geometric parameters that frequently conflict with each other.
The key sizing for the toothing, in particular refers to the following:
- The choice of a reduced tooth height - Correction by profile displacement - Adoption of a normal pressure angle:
n = 20 - The constant tooth bottom gap along the whole tooth surface and other geometric solutions. This series of bevel gear with spiral toothing is designed for general use in plants and in general
mechanical applications. The project has been designed therefore, to
privilege the mechanical performance normally requested by this sector and special attention has been paid in defining the geometric features that can determine the tooth covering factor and the restraining
reactions which determine the load on the bevel gear pair bearings.
By their very nature bevel gears with spiral toothing are designed for
a more demanding use compared with that of straight teeth bevel
gear pairs therefore, CHIARAVALLI TRASMISSIONI has made available the Company's range of bevel gear pairs with the intention of providing a solution that will be appreciated by the users of this product.
Naturally and in the framework of the Company's traditional technical collaboration with end users, the CHIARAVALLI TRASMISSIONI
technical office is available to provide suggestions concerning more
specific circumstances and problems.
Directions and angles of forces acting on spiral bevel gears

CHIARAVALLI Trasmissioni spa

R. 1:1

R. 1:2
Pinion with left-handed spiral as the drive wheel
Sprocket with right-handed spiral as the driven wheel
74

"GLEASON"

SPIRAL

BEVEL

GEARS

RATIOS 1:1
z

dp

dm

1.5

16
20
25
30

24
30
37.5
45

18
22
28
32

16
20
25
30

32
40
50
60

2.5

16
20
25
30

D1

de

Lm

Qm

8
8
8
10

6
7
8
10

25.3
31.3
38.8
46.3

9
10
11.5
11

16
18
21
23

16.7
19.4
22.5
25.1

24
29
35
40

-0.05
-0.10

25
32
40
50

10
10
12
12

9
12
14
16

34
42
52
62

9.45
11.95
11.9
12.95

16.9
21.7
24.8
26.9

19.9
24.9
27.4
29.9

29
36
42
48

-0.05
-0.10

40
50
62.5
75

32
40
50
55

12
12
15
15

10
12
15
18

42.5
52.5
65
77.5

13
16
16
16

21.8
26.7
29.9
31.8

24.8
30.2
33.2
35

37
46
53
59

-0.05
-0.10

16
20
25
30

48
60
75
90

40
45
55
60

15
15
15
20

12
18
20
22

51
63
78
93

16
13.5
16
19

25.8
30.7
33.7
35.8

29.4
34.5
37.5
39.5

44
51
60
68

-0.076
-0.127

16
20
25
30

64
80
100
120

50
60
70
80

15
18
20
25

15
17
21
25

68
84
104
124

17.75
18
18
16

30.8
32.5
35.2
38.1

36
37.5
40.4
43.2

56
64
74
84

-0.102
-0.152

16
20
25
30

80
100
125
150

60
70
90
110

20
20
20
30

17
21
26
32

85
105
130
155

18.9
18.5
18.5
18

35.5
37.7
41.8
45.7

41.9
44.8
47.8
52.5

68
78
90
103

-0.127
-0.178

CHIARAVALLI Trasmissioni spa

MATERIAL: C 43 UNI 7847


75

"GLEASON"

SPIRAL

BEVEL

GEARS

RATIOS 1:2
M
1.5

2.5

CHIARAVALLI Trasmissioni spa

dp

dm

D1

de

16

24

20

10

26.50

32

48

32

12

48.30

16

32

27

10

10

32

64

40

12

16

40

32

32

80

16

9.5

Qm

17

18.6

35

10

18

20.0

28

35.50

11.7

21

22.5

45

10

64.50

10

21.5

24.1

35

12

12

44.50

14

25.1

27.5

56

50

15

12

80.50

15

25.9

29.2

43

48

40

15

15

53.50

12

25.2

28.4

62

32

96

60

15

15

97.00

15

29.8

34.6

51

16

64

50

20

20

71.50

13.5

32.2

36.2

81

32

128

80

20

20

129.00

23

38.7

44.2

66

16

80

60

20

25

89.50

21

45.3

50.0

106

32

160

90

25

25

162.00

27

46.8

53.7

81

MATERIAL: C 43 UNI 7847


76

Lm

-0.05
-0.10
-0.05
-0.10
-0.05
-0.10
-0.05
-0.10
-0.05
-0.10
-0.05
-0.10
-0.076
-0.127
-0.076
-0.127
-0.102
-0.152
-0.102
-0.152
-0.127
-0.178
-0.127
-0.178

LOAD-BEARING CAPACITY
OF BEVEL GEARS
DESIGNED FOR TRANSMISSION BETWEEN
ORTHOGONAL AXES
The mechanical performance or the load-bearing capacity of bevel
gears is defined by the twisting moments that the gears are capable
of transmitting:
- in the form of dynamic torque, when in motion;
- in the form of static torque, when stationary or moving slowly.
The dynamic torque (Md) represents the limiting torque yielding due
to bending fatigue, whereas the static torque (Ms) indicates the limiting torque at failure by yielding due to tooth bending.
The values declared for both torques are the maximum permitted
values and have been tested in compliance with the calculation codes
and based on the limiting stress values detailed in the DIN 3991
STANDARDS method C.
The test calculations are valid for a Service Factor (SF) equal to 1 in
the absence of data regarding the real operating conditions. We
recommend adopting a safety factor equal to at least 1.5 to adjust the nominal torque to the operating torque.

LOAD-BEARING CAPACITY OF BEVEL GEARS


FOR TRANSMISSIONS BETWEEN ORTHOGONAL AXES
M

Md (Nm) Ms (Nm)

16
18
20
22
25
28
32

1.5

16
18
20
22
25
28
32

4.4
5.5
6.7
8
10.5
13.2
17.2

11.5
14.35
17.6
21.10
27.6
35.
40.10

16
18
20
22
25
28
32

10
12.5
15
18.6
25.4
31.5
40

26.3
30
39.5
48.8
65.5
82.5
95.15

16
18
20
22
25
28
32

18.5
24
29.5
36
45
58.5
76.5

1:1

2.5

1.35
1.61
2
2.5
3.2
4
5.25

3.6
4.25
5.35
6.55
8.35
10.4
13.8

48.5
62
68.8
94
118
132
200

Md (Nm)

Ms (Nm)

16
18
20
22
25
28
32

36.8
48
60
68
90
105
135

96
107
158
182
235
276
354

3.5

16
18
20
22
25
28
32

58
71
90
111
140
175
218

152
171
246
300
361
449
584

16
18
20
22
25
28
32

83.6
111
138
167
212
260
327

219
290
360
437
554
681
855

16
18
20
22
25
28
32

159
201
248
300
394
480
595

415
525
645
782
1029
1253
1557

Ratio

1:2

1:3

1:4

Dynamic torque Md

Static torque Ms

1
1.5
2
2.5
3
3.5
4
5

6.5
23.5
52.3
102
176
287
416
808

Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm

17.2
61.5
137
267
460
745
1086
2114

Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm

1
1.5
2
2.5
3
3.5
4
5

18.5
55
136
270
470
731
1074
2085

Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm

48.5
145
355
704
1228
1910
2807
3508

Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm

1
1.5
2
2.5
3
3.5
4
5

40.5
117
277
540
956
1471
2087
3926

Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm

106
306
724
1410
2500
3845
5454
10270

CHIARAVALLI Trasmissioni spa

Ratio

Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm

71

LOAD-BEARING CAPACITY OF BEVEL GEARS FOR


TRANSMISSIONS BETWEEN ORTHOGONAL AXES

Shaft D

Ratio

= this is the minimum shaft diameter capable of transmitting the dynamic twisting
torque with a shear stress equal to 60 N/sq. mm.

Shaft D

16
18
20
22
25
28
32

4
5
5
5
6
6
7

3.6
4.25
5.35
6.55
8.35
10.4
13.8

1.5

16
18
20
22
25
28
32

7
7
8
8
9
9
10

11.5
14.35
17.6
21.1
27.6
35
40.1

16
18
20
22
25
28
32

9
9
10
11
12
13
14

26.3
30
39.5
48.8
65.5
82.5
95.15

2.5

16
18
20
22
25
28
32

11
12
12
13
14
16
17

CHIARAVALLI Trasmissioni spa

1:1

72

Ms (Nm)

48.5
62
68.8
94
118
132
200

Md (Nm)

Shaft D

16
18
20
22
25
28
32

13
15
16
16
18
19
20

96
107
158
182
235
276
354

3.5

16
18
20
22
25
28
32

15
17
18
19
21
22
24

152
171
246
300
361
449
584

16
18
20
22
25
28
32

17
19
21
22
24
25
28

219
290
360
437
554
681
855

16
18
20
22
25
28
32

22
23
25
27
29
31
34

415
525
645
782
1029
1253
1557

LOAD-BEARING CAPACITY OF BEVEL GEARS FOR


TRANSMISSIONS BETWEEN ORTHOGONAL AXES

D1 = minimum shaft diameter on sprocket input.


D2 = minimum shaft diameter on wheel

Ratio

1:2

1:3

1:4

73

The shaft diameters are sized to the output dynamic torque and are tested to
withstand a shear stress equal to 60 N/sq. mm.

M
1
1.5
2
2.5
3
3.5
4
5
1
1.5
2
2.5
3
3.5
4
5
1
1.5
2
2.5
3
3.5
4
5

Dynamic torque Md
6.5
23.5
52.3
102
176
287
416
808
18.5
55
136
270
470
731
1074
2085
40.5
117
277
540
956
1471
2087
3926

Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm

Static torque Ms
17.2
61.5
137
267
460
745
1086
2114
48.5
145
355
704
1228
1910
2807
3508
106
306
724
1410
2500
3845
5454
10270

Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm

D1

D2

6
9
12
15
18
21
24
30
7
11
14
18
22
25
28
35
9
12
16
20
25
29
32
40

7
11
15
19
22
26
30
37
11
15
21
26
31
36
41
51
14
20
26
33
39
45
51
63

CHIARAVALLI Trasmissioni spa

N.B. -

73

S T R A I G H T T E E T H B E V E L G E A R S
S P E C I A L E X E C U T I O N
Normal axis Bevel Gears
Pressure angle: 20

Gleason System
Ratio 1:1

MATERIAL: C 43 UNI 7847


Z

dp

dm

D1

16
19
22
26
30

16.0
19.0
22.0
26.0
30.0

17.4
20.4
23.4
27.4
31.4

4
4
4.7
5.5
6.4

11.2
11.8
12.8
13.3
16

13.3
15.3
16.3
20.3
20.3

4
4
5
5
5

4.80
6.20
7.20
8.70
10.00

16
19
22
26
30

24.0
28.5
33.0
39.0
45.0

26.1
30.6
35.1
41.1
47.1

6
7
7.5
8.5
10

18.9
21.3
22.5
23.2
27.2

20.3
20.3
25.3
28.3
30.3

8
8
8
8
12

7.10
8.70
10.50
12.80
14.80

12
12
12
12
12

16
19
22
26
30

32.0
38.0
44.0
52.0
60.0

34.8
40.8
46.8
54.8
62.8

8
9
10
12
13

23.5
24.2
27.9
31.4
34.1

25.3
25.3
30.3
35.3
40.3

8
8
12
12
14

9.50
11.80
14.10
16.60
19.90

14
12
14
14
17

2.5

16
19
22
26
30

40.0
47.5
55.0
65.0
75.0

43.5
51.0
58.5
68.5
78.5

10
11
12
15
16

28.1
27.1
30.1
33.2
39

30.3
35.3
45.3
45.3
50.3

12
12
16
16
16

11.90
14.90
17.90
20.80
25.00

15
13
16
16
20

16
19
22
26
30

48.0
57.0
66.0
78.0
90.0

52.5
61.2
70.2
82.2
94.2

12
13
15
17
19

31.7
36
36.9
38.4
43.8

40.3
40.3
50.3
50.3
60.3

12
14
16
16
20

14.30
18.00
21.10
25.60
30.20

18
17
17
18
22

3.5

16
19
22
26
30

56.0
66.5
77.0
91.0
105.0

60.9
71.5
81.9
96.0
110.0

14
15
17
20
23

36.4
37.8
39.1
43.35
47.1

45.3
50.3
55.3
62.3
70.3

16
18
20
20
20

16.60
21.00
24.90
29.70
34.90

20
19
18
20
22

16
19
22
26
30

64.0
76.0
88.0
104.0
120.0

69.7
81.7
93.7
109.7
125.7

15
18
20
25
26

44.3
44.4
45.9
48
54.2

50.3
55.3
60.3
70.3
80.3

16
20
20
20
20

19.70
23.60
28.10
34.00
39.80

25
22
22
22
25

4.5

16
19
22
26
30

72.0
85.5
99.0
117.0
135.0

78.4
91.8
105.3
123.0
141.4

17.5
20
22
25
29

46.3
49
50.1
54.7
60

55.3
62.3
70.3
75.3
80.3

20
20
20
20
20

21.70
26.57
31.90
38.60
45.00

25
25
25
26
28

16
19
22
26
30

80.0
95.0
110.0
130.0
150.0

87.1
102.1
117.1
137.1
157.1

18
22
24
29
32

48.9
52.2
58.2
62.7
68.9

60.3
60.3
80.3
80.3
80.3

20
20
20
20
20

25.10
29.80
35.80
42.30
50.10

25
25
30
30
35

1.5

61

de

Lm
6.5
6.5
6.5
7
8

CHIARAVALLI Trasmissioni spa

61

S T R A I G H T

T E E T H

Normal axis Bevel Gears

MATERIAL: C 43 UNI 7847


M

dp

de

16
24

16
24

18.1
24.8

1.5

16
24

24
36

16
24

2.5

dm

D1

Lm

4.3
4.3

12
14.8

13.3
20.3

4
5

13.3

8
5.2

1.5

7
9.3

27.1
37.2

8
8

20.3
24.9

20.3
28.3

8
8

22.7

10.7
7.1

2.2

11.8
16

32
48

36.2
49.7

10
10

25.2
27.2

25.3
32.3

8
8

24.7

14.8
9.8

2.5

13.8
16

16
24

40
60

45.2
62.1

13
13

30.8
34

32.3
45.3

12
14

30.8

18.2
12

3.2

16.4
20

16
24

48
72

54.3
74.5

14.5
14.5

32.4
36.2

40.3
55.3

12
16

32

22.6
14.8

4.2

16.4
20

3.5

16
24

56
84

63.3
86.9

18
18

40.4
44.2

45.3
55.3

16
20

40

25.6
16.8

4.2

20.4
25

16
24

64
96

72.4
99.3

18
18

46.8
45.5

50.3
60.3

16
20

40

31.2
20.5

5.5

25.4
25

4.5

16
24

72
108

81.4
111.7

20
20

47.6
57.8

60.3
80.3

20
20

51.3

35.4
23.2

6.5

25.1
35

16
24

80
120

90.5
124.1

24
24

54.1
61.1

60.3
80.3

20
20

54.5

37.9
24.9

6.6

25.4
35

CHIARAVALLI Trasmissioni spa

Pressure angle: 20

Gleason System
Ratio 1:1.5

Normal axis Bevel Gears

MATERIAL: C 43 UNI 7847


M

dp

de

dm

D1

Lm

15
30

15.0
30.0

17.4
30.6

5
5

11.9
15.1

13.3
20.3

4
5

13.7

10.1
4.9

1.4

6.5
9

1.5

15
30

22.5
45.0

26.1
45.9

9
9

21.1
25.2

19.3
32.3

8
8

23

13.9
6.8

2.2

11.9
16

15
30

30.0
60.0

34.8
61.2

11.5
11.5

26
29.8

25.3
40.3

8
14

26.8

19.0
9.2

14.1
18

2.5

15
30

37.5
75.0

43.5
76.5

15
15

31.8
33.7

32.3
45.3

12
16

30

23.2
11.3

3.7

16.2
20

15
30

45.0
90.0

52.2
91.8

17
17

37.3
42.1

40.3
55.3

12
16

38

28.7
13.9

4.1

19.9
25

3.5

15 52.5
30 105.0

60.9
107.1

20.5
20.5

46.1
45

45.3
60.3

16
20

40

32.9
16.0

24.7
25

15 60.0
30 120.0

69.6
122.3

22.5
22.5

48.6
57.3

50.3
80.3

20
20

51.9

38.4
18.7

5.4

24.6
35

4.5

15 67.5
30 135.0

78.3
137.6

26
26

51.4
60.3

60.3
80.3

20
20

54.3

42.6
20.7

24.7
35

15 75.0
30 150.0

87
152.9

30
30

57.6
62.5

60.3
80.3

20
20

56

46.4
22.5

6.5

25.3
35

62

B E V E L

Pressure angle: 20

Gleason System
Ratio 1:2

G E A R S

S T R A I G H T

T E E T H

dp

de

dm

D1

16
40

16
40

18.6
40.4

6.5
6.5

14.4
14.8

13.3
25.3

4
8

1.5

16
40

24
60

27.9
60.7

11.5
11.5

24.2
27.8

20.3
40.3

16
40

32
80

37.2
80.9

15
15

29.6
32.4

2.5

16
40

40
100

46.4
101.1

19
19

16
40

48
120

55.7
121.4

3.5

16
40

56
140

16
40

4.5

G E A R S

Normal axis Bevel Gears

MATERIAL: C 43 UNI 7847


M

B E V E L

Lm

13

13.6
5.2

1.8

7.4
9

8
14

25.5

18.8
7.2

2.3

12.3
18

25.3
45.3

8
16

29

25.4
9.6

3.4

13.7
20

38.4
39.8

32.3
55.3

12
16

35.9

31.6
12.2

3.9

18.5
25

21.5
21.5

41.9
47.9

40.3
60.3

16
20

44

39.1
15.1

3.9

19.6
30

65.0
141.6

22.6
22.6

49.1
54.6

45.3
80.3

20
20

50

47.9
18.4

4.6

25
35

64
170

74.3
161.8

26
26

52.5
57.0

55.3
80.3

20
20

50.5

54.5
21.0

6.5

25.3
35

16
40

72
180

83.6
182.1

30
30

56.3
59.7

60.3
80.3

20
20

53

60.7
23.3

6.7

24.6
35

16
40

80
200

92.9
202.3

32
32

65.4
65.7

60.3
90.3

20
20

58.3

68.6
26.3

7.4

30.1
40

Pressure angle: 20

Gleason System
Ratio 1:2.5

Bevel gears available till sold out

Normal axis Bevel Gears

de

dm

D1

Lm

15
45

17.7
45.3

7.1
7.1

16.6
17.1

13.3
25.3

4
8

15.2

15.4
4.9

1.9

9.2
10

15
45

22.5
67.5

26.5
68.1

10.5
10.5

22.6
29.6

19.3
45.3

8
14

27.2

23.4
7.4

2.4

11.7
20

15
45

30
90

35.4
90.8

14
14

28.9
32.1

25.3
45.3

8
16

28.4

31.1
9.9

3.7

14.2
20

15 37.5
45 112.5

44.2
113.4

18
18

34.6
39.7

32.3
60.3

12
20

35.3

38.4
12.3

4.4

15.9
25

15 45
45 135

53.0
136.1

21
21

41.3
47.2

40.3
60.3

16
20

42

46.7
14.8

5.2

19.7
30

15 52.5
45 157.5

61.9
158.8

23.5
23.5

49.6
54.4

45.3
80.3

20
20

48.6

55.4
17.6

5.8

25
35

15 60
45 180

70.7
181.5

27.5
27.5

54.3
57

50.3
80.3

20
20

50.5

62.7
20

6.5

25.4
35

15 67.5
45 202.5

79.5
204.2

28.5
28.5

55.2
63.9

55.3
90.3

20
20

57

72.8
23.1

6.9

24.8
40

15 75
45 225

88.4
226.9

33
33

65.3
66.7

60.3
90.3

20
20

59.2

79.7
25.3

7.5

30
40

15
45

1.5

2.5

3.5

4.5

dp

Pressure angle: 20

Gleason System
Ratio 1:3

CHIARAVALLI Trasmissioni spa

MATERIAL: C 43 UNI 7847

63

S T R A I G H T

T E E T H

Normal axis Bevel Gears

MATERIAL: C 43 UNI 7847


M

dp

de

dm

16
56

16
56

18.7
56.3

8.7
8.7

1.5

16
56

24
84

28.1
84.5

16
56

32
112

2.5

16
56

3.5

D1

16.6
16.7

13.3
30.3

4
8

12
12

24
34.8

20.3
45.3

37.5
112.6

16
16

30.9
37.1

40
140

46.8
140.8

20
20

16
56

48
168

56.2
169

16
56

56
196

65.6
197.1

B E V E L

Lm

14.2

19.4
5.3

2.5

7.6
10

8
14

32

30
8.2

2.8

11.5
25

25.3
55.3

8
16

33.3

40.1
10.9

3.8

14.1
25

38.9
44.4

32.3
60.3

14
20

40

50.1
13.6

4.4

17.9
30

24
24

49.9
52.7

40.3
80.3

16
20

47.5

60.1
16.3

5.2

24.9
35

25
25

52
55.1

25.5
80.3

20
20

49.1

73
19.9

25.5
35

Pressure angle: 20

Gleason System
Ratio 1:3.5

Bevel gears available till sold out

Normal axis Bevel Gears

MATERIAL: C 43 UNI 7847


M

dp

de

dm

D1

15
60

15.0
60

17.80
60.30

9.3 17.2
9.3 17.1

13.3
30.3

4
8

15.2

20.8
4.9

1.9

7.7
10

1.5

15
60

22.5
90

26.70
90.40

11
11

23
34

20.3
50.3

8
16

31.2

34.0
8.0

2.8

11.7
25

35.60
120.60

16
16

31
37.6

25.3
60.3

8
16

34.2

44.0
10.4

3.4

14.4
25

2.5

15 37.5 44.50
60 150
150.70

19
19

38.1
44.8

32.3
60.3

14
20

40

55.9
13.2

4.8

18.4
30

15 45
53.30
60 180.0 180.80

23
23

48.1
53.2

40.3
80.3

16
20

48.2

66.9
15.8

24.5
35

3.5

15 52.5 62.20
211.00
60 210

26
26

52.1
60.4

45.3
90.3

20
20

54.4

78.9
18.6

25.1
40

15 60
60 240

71.10
241.10

30
30

55.1
60.8

50.3
90.3

20
20

53

89.9
21.2

7.8

23
40

4.5

15 67.5 79.97
60 270
271.24

32
32

57
62

52.3
90.3

20
20

53.5

102.9
24.3

8.5

23
40

15 75
88.80
60 300.0 301.30

34
34

62
65

55.3
90.3

20
20

55

115.7
27.0 10

CHIARAVALLI Trasmissioni spa

64

15 30
60 120

Lm

25
40

Pressure angle: 20

Gleason System
Ratio 1:4

G E A R S

BEVEL GEARS FOR TRANSMISSIONS


BETWEEN ORTHOGONAL AXES

DECLARATION OF INTENT
The change project of this range of bevel gears has been developed with the intention of standardising the execution of this product
and reducing the number of articles carried in the catalogue.
The key aspects of the project to which we intend to draw the
attention of users can be specified as follows:
- Deletion of the "special" execution bevel gears and adoption of
a single execution with harmonised sizing criteria.
- Adoption of the DIN 3971 Standards to size the tooth profile
and the external body of the gears.
- Systematic correction of teeth by profile displacement to eliminate the undercut effect on the pinions, to improve the slip and the
specific pressure and to obtain a tooth that is better able to withstand bending stresses.
- Selection of a standardised external configuration in terms of the
front embedding on the bevel gears which will be implemented
only from a given module.
- Generalised increase of the surface width to achieve higher
load-bearing capacities.
- Selection of the ratios and the number of teeth based solely on
the normal number of the R20 range in compliance with the UNI
2016 and the DIN 323 Standards, as well as the ISO R3 and ISO
R17 recommendations, with the following progressions:

1:1
1:2
1:3
1:4

=
=
=
=

16 18 20 22 25 28 - 32
16/32
16/48
16/64

This initiative comes within the framework


of a broader critical review of the
Company's products, and CHIARAVALLI
Trasmissioni spa intends to implement
a form of technical collaboration
with customers and will take
due consideration of technical
advice, suggestions and
assessments for which CHIARAVALLI Trasmissioni spa
thanks you in advance.

CHIARAVALLI Trasmissioni spa

Ratio

65

BEVEL GEARS FOR TRANSMISSIONS


BETWEEN ORTHOGONAL AXES
Straight teeth Bevel Gears sized in compliance with DIN 3971
Corrected toothing by profile displacement and length-wise crowning of the tooth
Pressure angle: 20
Gear ratio = 1:1

CHIARAVALLI Trasmissioni spa

MATERIAL: C 43 STEEL UNI 7847

66

do

da

Dm

Df

16
18
20
22
25
28
32

16
18
20
22
25
28
32

17
19
21
23
26
29
33

12
14
16
18
20
20
22

4
4
4
5
5
5
5

4
4
4.5
5
5.5
6
7

1.5

16
18
20
22
25
28
32

24
27
30
33
37.5
42
48

25.5
28.5
31.5
34.5
39
43.5
49.5

18
20
22
24
28
30
36

6
8
8
8
8
12
12

16
18
20
22
25
28
32

32
36
40
44
50
56
64

34
38
42
46
52
58
66

24
28
28
30
32
36
40

2.5

16
18
20
22
25
28
32

40
45
50
55
62.5
70
80

43
48
53
58
65.5
73
83

30
34
35
42
46
48
52

Lm

Qm

Tolerance Qm
min.

max

7
7
8
8
8
9
12

12.28
12.31
13.66
14.01
14.87
17.74
20.44

17
18
20
21
23
27
31

-0.020
-0.020
-0.020
-0.020
-0.020
-0.020
-0.020

0.020
0.020
0.020
0.020
0.020
0.020
0.020

5.5
6
6.5
7
8
9
10

10
12
12
12
13.5
14
16

17.60
20.47
21.33
22.19
24.64
27.10
29.82

25
29
31
33
37
41
46

-0.020
-0.020
-0.020
-0.020
-0.030
-0.030
-0.030

0.020
0.020
0.020
0.020
0.030
0.030
0.030

8
8
8
12
12
12
14

7
7.5
8
9
11
12
13

14
15
15
16
16
18
20

23.92
25.30
24.67
28.37
29.75
34.47
38.20

34
37
38
43
46
53
60

-0.020
-0.030
-0.030
-0.030
-0.030
-0.030
-0.030

0.020
0.030
0.030
0.030
0.030
0.030
0.030

12
12
12
14
14
14
16

8
9
10
11
12
14
16

14
15
18
18
20
22
22

25.92
28.13
32.34
33.55
34.50
40.17
43.58

39
43
49
52
56
64
71

-0.030
-0.030
-0.030
-0.030
-0.030
-0.030
-0.030

0.030
0.030
0.030
0.030
0.030
0.030
0.030

BEVEL GEARS FOR TRANSMISSIONS


BETWEEN ORTHOGONAL AXES
Straight teeth Bevel Gears sized in compliance with DIN 3971
Corrected toothing by profile displacement and length-wise crowning of the tooth
Pressure angle: 20
Gear ratio = 1:1

MATERIAL: C 43 STEEL UNI 7847

67

do

da

Dm

Df

Lm

16
18
20
22
25
28
32

48
54
60
66
75
84
96

51.5
57.5
63.5
69.5
78.5
87.5
99.5

36
40
45
50
50
55
66

12
14
14
16
16
16
16

12
14
16
16
16
18
20

16
18
20
20
24
25
25

3.5

16
18
20
22
25
28
32

56
63
70
77
87.5
98
112

60
67
74
81
91.5
102
116

40
45
50
55
60
65
75

14
14
16
16
16
16
20

14
16
18
20
20
22
25

16
18
20
22
25
28
32

64
72
80
88
100
112
128

69
77
85
93
105
117
133

48
55
60
62
70
80
90

16
16
16
16
20
20
20

16
18
20
22
25
28
32

80
90
100
110
125
140
160

86
96
106
116
131
146
166

60
63
70
80
85
90
100

16
16
20
20
20
20
20

Tolerance Qm
min.
max

Qm

31.85
36.24
37.63
37.70
45.29
48.21
49.63

4
4
4
4
4
4
4

46
52
55
58
70
76
82

-0.030
-0.030
-0.030
-0.030
-0.030
-0.030
-0.040

0.030
0.030
0.030
0.030
0.030
0.030
0.040

18
18
22
22
25
25
25

35.50
38.40
44.30
46.21
48.07
50.25
55.37

5
5
5
5
5
5
5

52
57
65
69
76
82
92

-0.030
-0.030
-0.030
-0.030
-0.040
-0.040
-0.040

0.030
0.030
0.030
0.030
0.040
0.040
0.040

15
18
20
22
24
26
28

25
25.5
27
27
25
25
30

45.50
49.55
49.97
55.38
54.84
55.28
59.75

6
6
6
6
6
6
6

65
71
74
82
86
91
102

-0.030
-0.030
-0.030
-0.040
-0.040
-0.040
-0.040

0.030
0.030
0.030
0.040
0.040
0.040
0.040

18
20
22
24
28
30
32

25
30
30
30
35
38
45

50.14
54.56
59.99
60.41
69.71
74.67
85.16

7
7
7
7
7
7
7

75
83
92
96
110
121
140

-0.030
-0.040
-0.040
-0.040
-0.040
-0.040
-0.040

0.030
0.040
0.040
0.040
0.040
0.040
0.040

CHIARAVALLI Trasmissioni spa

67

BEVEL GEARS FOR TRANSMISSIONS


BETWEEN ORTHOGONAL AXES
Straight teeth Bevel Gears sized in compliance with DIN 3971
Corrected toothing by profile displacement and length-wise crowning of the tooth
Pressure angle: 20
Gear ratio = 1:2

MATERIAL: C 43 STEEL UNI 7847


M

do

da

16
32

16
32

18
32

1.5

16
32

24
48

16
32

2.5

16
32

Dm

Df

12
18

4
5

6
6

27
48

18
30

8
8

32
64

36
64.5

24
36

40
80

45.5
80.5

32
48

Lm

Qm

Tolerance Qm
min.

max

-0.020
-0.020

0.020
0.020

5
10

11.78
18.04

22
23

10
10

10.5
14

21.53
24.97

36
32

-0.030
-0.030

0.030
0.030

8
12

12
12

11
13

24.56
28.08

45
38

-0.030
-0.030

0.030
0.030

12
16

15
15

15
18

32.45
37.60

58
50

-0.030
-0.030

0.030
0.030

Qm

Gear ratio = 1:2

CHIARAVALLI Trasmissioni spa

MATERIAL: C 43 STEEL UNI 7847

68

do

da

16
32

48
96

55
97

3.5

16
32

56
112

16
32

16
32

Dm

Df

Lm

36
60

14
14

18
18

14
20

34.34
40.12

3
5

64
113

42
70

14
16

22
22

18
22

42.10
45.06

64
128

73
129

48
80

14
20

24
24

20
25

80
160

91
161

56
100

16
20

30
30

25
30

Tolerance Qm
min.

max

65
55

-0.040
-0.040

0.040
0.040

3
6

77
62

-0.040
-0.040

0.040
0.040

45.13
50.16

4
7

86
70

-0.040
-0.040

0.040
0.040

59.91
60.20

5
8

111
85

-0.040
-0.040

0.040
0.040

BEVEL GEARS FOR TRANSMISSIONS


BETWEEN ORTHOGONAL AXES
Straight teeth Bevel Gears sized in compliance with DIN 3971
Corrected toothing by profile displacement and length-wise crowning of the tooth
Pressure angle: 20
Gear ratio = 1:3

MATERIAL: C 43 STEEL UNI 7847


M

do

da

Dm

Df

Lm

16
48

16
48

18
47.5

12
26

4
8

8
8

7.3
12

1.5

16
48

24
72

27.5
71.5

18
46

8
12

10
10

16
48

32
96

37
95.5

25
55

10
16

2.5

16
48

40
120

46.3
119.5

32
70

12
20

Qm

15.91
21.85

9
14

14
14
18
18

Tolerance Qm
min.

max

2.5

32
27

-0.030
-0.030

0.030
0.030

20.01
25.68

46
34

-0.040
-0.040

0.040
0.040

12.8
17

27.96
32.11

62
43

-0.040
-0.040

0.040
0.040

15.6
20

34.92
40.54

77
54

-0.050
-0.050

0.050
0.050

Qm

Gear ratio = 1:3

MATERIAL: C 43 STEEL UNI 7847


z

do

da

Dm

Df

Lm

16
48

48
144

55.5
144

38
80

14
20

22
22

16.3
20

39.88
44.96

3
6

3.5

16
48

56
168

65
168

48
90

16
20

25
25

18.6
25

44.91
50.09

16
48

64
192

74.5
192

52
100

16
20

28
28

18
25

16
48

80
240

93
240.5

63
140

16
20

35
35

27
30

Tolerance Qm
min.

max

90
61

-0.050
-0.050

0.050
0.050

3
7

104
69

-0.050
-0.050

0.050
0.050

47.93
55.22

4
7

116
77

-0.060
-0.060

0.060
0.060

64.92
64.78

4
9

150
92

-0.060
-0.060

0.060
0.060

CHIARAVALLI Trasmissioni spa

69

BEVEL GEARS FOR TRANSMISSIONS


BETWEEN ORTHOGONAL AXES
Straight teeth Bevel Gears sized in compliance with DIN 3971
Corrected toothing by profile displacement and length-wise crowning of the tooth
Pressure angle: 20
Gear ratio = 1:4

MATERIAL: C 43 STEEL UNI 7847


M

do

da

Dm

Df

Lm

16
64

16
64

18
63.5

14
38

4
8

10
10

7.75
12

1.5

16
64

24
96

27.5
95.5

20
56

8
16

12
12

16
64

32
128

37
127.5

26
75

10
16

2.5

16
64

40
160

46.5
159.5

32
90

14
20

Qm

17.94
21.69

12.45
15

16
16
20
20

Tolerance Qm
min.

max

2.5

40
27

-0.040
-0.040

0.040
0.040

25.08
30.35

61
39

-0.050
-0.050

0.050
0.050

11.2
16

28.11
32.47

76
44

-0.050
-0.050

0.050
0.050

14
20

35.13
40.58

95
55

-0.060
-0.060

0.060
0.060

Gear ratio = 1:4

CHIARAVALLI Trasmissioni spa

MATERIAL: C 43 STEEL UNI 7847

70

do

da

Dm

Df

Lm

Qm

16
64

48
192

56
191.5

40
100

14
20

25
25

13
20

39.12
44.93

2
6

3.5

16
64

56
224

66
223.5

48
120

16
20

28
28

15
30

44.19
59.82

16
64

64
256

75
255.5

52
140

16
20

32
32

20.5
35

16
64

80
320

94.5
320

65
170

16
20

36
36

22.1
35

Tolerance Qm
min.

max

110
62

-0.060
-0.060

0.060
0.060

3
7

128
80

-0.070
-0.070

0.070
0.070

54.22
70.93

3
8

150
94

-0.070
-0.070

0.070
0.070

60.44
75.24

4
10

184
105

-0.080
-0.080

0.080
0.080

BEVEL GEARS

CHIARAVALLI Trasmissioni spa

The range of bevel gear showed in the catalogue is a selection


structured according to transmission module and ratio, which is
designed to meet the needs of general plant engineering and
general mechanics to transmit motion among concurrent axes.
As such the range does not claim to guarantee particularly heavyduty performance or to cater for ratio ranges that extend to cover
every need.
The external configuration of the bevel gear complies with the
sizing criteria as established by the DIN 3971 Standards, while the
tooth geometry, corrected by displacing the profiles and by
varying the taper, is a specific solution exclusive to CHIARAVALLI
Trasmissioni.
This solution, provides special advantages since:
- the coupling conditions between the pinion and the ring gear
are improved;
- a smoother motion transmission is assured;
- tooth resistance is increased;
- the undercut effect on the pinion is avoided, even in the case of
high transmission ratios and pinions with a limited number of teeth.
Since these refer to a selection of gears intended to be used in a
broad range of applications, CHIARAVALLI Trasmissioni, continuing a tradition that has now become firmly established, has defined a standardised tolerance category for the processing of the
Company's range of bevel gear, which means that there is a controlled gearing gap between the wheels.
The requirements detailed in the DIN 3967 Standards adapted to
the virtual teeth profile of the bevel gear and the recommendations
of the DIN 3964 Standards to calculate the corresponding axial
displacements for the assembly distances have been used for this
purpose.
We are therefore in a position to provide the end user precise
information regarding the tolerances to be adopted to define shaving adjustments to a given clearance, in accordance with the
values detailed in the dimensional tables.
All the bevel gears manufactured by CHIARAVALLI
Trasmissioni will be produced in accordance with
the profile envelope procedure on modern
gear cutting machines, which enables CHIARAVALLI Trasmissioni to ensure a satisfactory quality level thanks to the systematic checking of processing tolerances.
For this technological sector too,
the equipment and the range of
machines available to CHIARAVALLI Trasmissioni enables the
Company to produce bevel
gears based on a drawing
and in accordance with
the Customer's specifications.

58

T E E T H

B E V E L

G E A R S

Normal axis Bevel Gears

MATERIAL: C 43 UNI 7847


M

dp

de

dm

D1

Lm

1.5

16
20
25
30

24.0
30.0
37.5
45.0

26.12
32.12
39.62
47.12

6
10
10
12

18.9
20
23
25

20.3
22
28
30

8
10
10
12

18
21
22.5

7.10
7.40
11.09
13.35

2
2
2.5

12
8.5
12
12

16
20
25
30

32.0
40.0
50.0
60.0

34.83
42.83
52.82
62.83

8
12
14
16

23.5
25
28
30

25.3
32
40
50

8
10
12
12

22
25
27

9.50
10.78
14.28
17.78

3
3
3

14
12
12.3
12.8

2.5

16
20
25
30

40.0
50.0
62.5
75.0

43.53
53.53
66.00
78.53

10
12
15
18

28.1
30.5
33.5
35.5

30.3
40
50
55

12
12
15
15

27
30
32

11.90
15.43
19.48
23.63

3.5
3.5
3.5

15
16
16
16

16
20
25
30

48.0
60.0
75.0
90.0

52.25
64.24
79.24
94.24

12
18
20
22

31.7
35
38
40

40.3
45
55
60

12
15
15
20

31
34
36

14.30
16.00
22.00
28.00

4
4
4

18
13.6
16
17

3.5

16
20
25
30

56.0
70.0
87.5
105.0

60.95
74.95
92.45
109.95

14
22
26
30

36.4
40.5
43.5
48

45.3
55
65
70

16
15
20
20

36
39
43.5

16.60
18.13
23.97
30.02

4.5
4.5
4.5

20
17
18
19

16
20
25
30

64.0
80.0
100.0
120.0

69.65
85.65
105.65
125.65

15
25
28
32

44.3
43
45
48

50.3
60
70
80

16
18
20
20

38
40
43

19.70
20.74
28.50
35.67

5
5
5

25
18
18
16

4.5

16
20
25
30

72.0
90.0
112.5
135.0

78.38
96.38
118.80
141.38

17.5
28
32
35

46.3
48
50
53

55.3
65
75
90

20
20
20
20

42
44
47

21.70
23.41
31.76
40.82

6
6
6

25
18
18
17

16
20
25
30

80.0
100.0
125.0
150.0

87.07
107.07
132.07
157.07

18
30
34
38

48.9
50.5
53.5
56.5

60.3
70
90
110

20
20
20
20

44
47
50

25.10
26.86
36.36
45.97

6.5
6.5
6.5

25
18.5
18
18

Pressure angle: 20
in compliance with UNI 6588
Ratio 1:1

Normal axis Bevel Gears

MATERIAL: C 43 UNI 7847


M

dp

de

dm

D1

Lm

1.5

16
32

24
48

26.68
49.34

8
8

19.5
20.0

21
32

10
12

18
17

16.33
7.45

1.5
3

11.3
10

16
32

32
64

35.57
65.78

10
10

23.0
25.0

26
40

10
12

21
21

22.41
10.21

2
4

11.9
10

2.5

16
32

40
80

44.47
82.23

12
12

27.5
25.0

34
50

12
15

25
20

28.38
12.97

2.5
5

14.4
10

16
32

48
96

53.36
98.68

15
15

28.0
30.0

40
60

15
15

25
24

33.64
15.31

3
6

11.6
10

3.5

16
32

56
112

62.26
115.12

18
18

33.5
31.0

48
70

15
20

30
24

38.83
17.77

3.5
7

14.4
10

16
32

64
128

71.15
131.57

20
20

36.0
32.0

50
80

15
20

32
24

44.81
20.42

4
8

13.4
10

4.5

16
32

72
144

80.05
148.00

22
22

39.5
36.0

60
90

20
20

35
27

51.00
23.21

4.5
9

15.4
10

16
32

80
160

88.94
164.46

25
25

50.0
38.0

60
100

20
20

45
28

56.06 5
25.52 10

Pressure angle: 20
in compliance with UNI 6588
Ratio 1:2

CHIARAVALLI Trasmissioni spa

S T R A I G H T

21.1
10

59

S T R A I G H T

T E E T H

Normal axis Bevel Gears

MATERIAL: C 43 UNI 7847


M

dp

de

dm

D1

Lm

Pressure angle: 20
in compliance with UNI 6588

1.5

16
48

24
72

26.82
72.95

12
12

24
20

20
50

10
12

23
17

24.42
7.27

1
3

11.7
10

Ratio 1:3

16
48

32
96

35.80
97.26

15
15

28.5
23

26
60

12
15

27
19

33.26
9.90

1.5
4

12.4
10

2.5

16
48

40
120

44.74
121.58

18
18

32
26

32
70

12
20

30
21

42.41
12.60

1.5
5

13
10

16
48

48
144

53.69
145.90

18
18

32
29

40
80

15
20

30
23

54.25
16.20

2
6

12.1
10

3.5

16
48

56
168

62.64
170.21

22
22

38
31

48
90

15
20

35.5
24

62.29
18.48

2.5
7

15
10

16
48

64
192

71.59
194.53

25
25

41.5
33

55
100

20
20

38.5
25

71.23
21.20

3
8

15.2
10

4.5

16
48

72
216

80.53
218.84

28
28

53
49

60
100

20
20

50
40

80.27
23.93

3
9

23.4
18

16
48

80
240

89.48
243.16

35
35

60
50

60
150

20
20

57
40

85.61
25.45

3
10

22.5
20

Normal axis Bevel Gears

MATERIAL: C 43 UNI 7847

CHIARAVALLI Trasmissioni spa

B E V E L

dp

de

dm

D1

1.5

16
64

24
96

26.91
96.73

12
12

25
22

18
70

10
15

16
64

32
128

35.88
128.97

15
15

24
24

25
80

2.5

16
64

40
160

44.85
161.21

18
18

30.5
29

16
64

48
192

53.82
193.45

22
22

3.5

16
64

56
224

62.80
225.70

16
64

64
256

4.5

16
64

16
64

60

Lm

24
19

36.02
8.53

1
3

12.2
10

12
20

23
20

49.07
11.79

1
4

8.2
10

30
90

12
20

29
24

61.99
13.77

1.5
5

11.7
10

34
30

40
100

15
20

32
24

74.05
16.41

2
6

11
10

25
25

45
50

48
100

15
20

43
43

87.13
19.32

2
7

19.1
22

71.76
257.94

30
30

50
50

50
120

20
20

48
42

98.21
21.72

2
8

18.5
20

72
288

80.73
290.18

32
32

53
53

55
130

20
20

50.5
44

112.08
24.83

2.5
9

19
23

80
320

89.70
322.42

35
35

58
58

60
150

20
20

55.5
48

125.06
2.5
27.65 10

20.6
25

Pressure angle: 20
in compliance with UNI 6588
Ratio 1:4

G E A R S

You might also like