Master Production Scheduling

Week Forecast Booked Orders Projected On-Hand MPS Replenishment Avaiable to Promise 1 195 170 5 30 2 180 165 625 800 3 200 210 415 115 4 170 130 245 5 195 180 50 6 170 180 670 800 7 150 115 520 80 8 250 200 270 9 245 225 25 10 250 275 550 800 11 305 300 245 50 12 200 175 45

The master scheduler can agree to accept the order of 150 units of 50-watt amplifiers to be shipped in week 10. It is possible for the scheduler to promise up to 275 (30+ 115+ 80+ 50) 50-watt bulbs in week 10. Since the order is for less than 275, it will be possbile for the company to accept the order without changing the MPS replemishments

Indented Bill of Materials for a Square Dinnette Table

Component Component Codes Sqare Dinette Table SDT Table-Top Assmbly TTA Plywood Top PWT Formica Top Assembly FTA Formica Top FMT Formica Skirts FMS Metal Screws MTS Glue GLU Metal Leg Assemblies MLA Tube Leg TBL Metal Foot MTF Metal Screw MTS Metal Brackets MTB Quantity 1 1 1 1 1 4 8 1 4 1 1 2 4 Level 0 1 2 2 3 3 3 2 1 2 2 3 1

Component Component Codes Mamadeira Conjunto Table-Top Assmbly TTA Metal Leg Assemblies MLA Metal Brackets MTB Plywood Top PWT Formica Top Assembly FTA Glue GLU Tube Leg TBL Metal Foot MTF Metal Screw MTS Formica Top FMT Formica Skirts FMS Metal Screws MTS

Quantity 1 1 4 4 1 1 1 4 4 8 1 4 8

Level 0 1 1 1 2 2 2 2 2 3 3 3 3

MRP and Inventory Policy

Partial MRP Record for Part A Week MPS replenishment MPS order release 1 0 100 2 100 50 3 50 125 4 125 150 5 150 200 6 200 175 7 175 150 8 150

MRP Record for Part F Week Gross Requirements Scheduled Receipts Planned Order Receipts Projected on hand - 60 Planned Order Releases 1 200 300 160 0 2 100 0 60 250 3 250 250 60 300 4 300 300 60 400 5 400 400 60 350 6 350 350 60 300 7 300 300 60 0 8 0 0 60 0

MRP Record for Part E Week Gross Requirements Scheduled Receipts Planned Order Receipts Projected on hand - 400 Planned Order Releases MRP Record for Part G Week Gross Requirements Scheduled Receipts Planned Order Receipts Projected on hand - 100 Planned Order Releases MRP Record for Part H Week Gross Requirements Scheduled Receipts Planned Order Receipts Projected on hand - 150 Planned Order Releases 1 0 200 350 250 2 250 3 300 250 50 350 4 400 400 50 300 5 350 350 50 6 300 300 50 7 0 8 0 1 0 300 400 300 2 500 300 200 600 3 600 600 200 750 4 800 750 150 750 5 700 750 200 600 6 600 600 200 7 0 8 0 1 200 600 800 800 2 600 3 850 800 150 1000 4 1100 1200 250 1000 5 1100 1000 150 200 6 950 1000 200 7 300 200 100 8 0

200 1200

100

200

200

100 400

50

50

MPR and Inventory

Partial MRP Record for Part A Week MPS Replenishment MPS Order Releases MRP Record for Part F Week Gross Requirements Scheduled Receipts Planned Order Receipts Projected on hand - 60 Planned Order Releases MRP Record for Part E Week Gross Requirements Scheduled Receipts Planned Order Receipts Projected on hand - 400 Planned Order Releases MRP Record for Part G Week Gross Requirements Scheduled Receipts Planned Order Receipts Projected on hand - 100 Planned Order Releases MRP Record for Part G Week Gross Requirements Scheduled Receipts Planned Order Receipts Projected on hand - 150 Planned Order Releases 1 0 200 350 2 125 3 150 4 200 175 50 150 5 175 175 50 6 150 150 50 7 0 8 0 1 0 300 400 2 250 3 300 300 150 450 4 400 450 200 300 5 350 300 150 300 6 300 300 150 7 0 8 0 1 200 600 800 200 2 350 3 550 200 100 800 4 700 800 200 600 5 750 800 250 200 6 650 600 200 7 300 200 100 8 0 1 200 300 160 2 100 3 250 250 60 300 4 300 300 60 400 5 400 400 60 350 6 350 350 60 300 7 300 300 60 8 0 1 0 100 2 100 50 3 50 125 4 125 150 5 150 200 6 200 175 7 175 150 8 150

60 250

60

450 800

100

150 300

150

150

225 175

75 175

50

50