Professional Documents
Culture Documents
No.:021413030
CaseStudy: MintendoGameGirl
1.Decision Variables
Wt=Workforcesizeformontht,t=1,,6.
Ht=Numberofemployeeshiredatthebeginningofmontht,t=1,,6.
Lt=Numberofemployeeslaidoffatthebeginningofmontht,t=1,,6.
Pt=Numberofunitsproducedinmontht,t=1,,6.
It=Inventoryattheendofmontht,t=1,,6.
St=Numberofunitsstockedout/backloggedattheendofmontht,t=1,,6.
Ct=Numberofunitssubcontractedformontht,t=1,,6.
Ot=Numberofovertimehoursworkedinmontht,t=1,,6.
2ObjectiveFunction
(Forshort,=
standsfor .)
Regulartimelaborcost= (15*8*20)Wt
Overtimelaborcost= 22.5Qt
Costofhiringandlayoffs= 1000Ht+5000Lt
Costofinventoryandstockout= 4It+10St
Costofmaterialsandsubcontracting= 12Pt+18Ct
TotalCostIncurred=(15*8*20)Wt+22.5Qt+ 1000Ht+5000Lt+4It+10St
+12Pt+18Ct
3Constraints
Workforce,hiring,andlayoffconstraints:
Wt=Wt1 + HtLt fort=1,,6
Capacityconstraints:
Pt<=8/0.25*20Wt+ Qt/0.25 fort=1,,6
Inventorybalanceconstraints:
It1+Pt+Ct =Dt +St1+ItSt fort=1,,6
Overtimelimitconstraints:
Qt<(40*30/720*8)Wt fort=1,,6
4UsingEXCELforAggregatePlanning.
Step1:Buildatablecontainingeach decisionvariable.
Aggregate Plan Decision Variables
Period
Ht
Lt
Wt
Ot
It
St
Ct
Pt
#Hired
#Laid off
# Workforce
Overtime
Inventory
Stockout
Subconstract
Production
Demand
300
50,000
96.87506928
203.1249312
49999.98307
100,000
203.1249312
109999.9628
110,000
203.1249312
129999.956
130,000
10
203.1249312
2321.427786
40714.4884
139285.6671
180,000
11
203.1249312
2321.427786
110714.4884
139285.6671
250,000
12
203.1249312
300000
300,000
1 5
Step2:Constructatablefortheconstraints.
Contraints
Workforce
Production
Inventory
Over time
5.15132E-07
79999.97292
2321.427786
-8.52651E-14
19999.99323
2321.427786
2.84217E-14
2321.427786
2.84217E-14
5.45697E-12
-1.13687E-13
129999.956
2321.427786
Step3:CreateacellcontainingtheobiectivefunctionanduseTools|SolvertoinvokeSolver.
Aggregate Plan Costs
Period
Hiring
Cost
Layoff Cost
Regular time
Over time
Inventory
Stockout
Subcontract
Material
484375.3464
487499.835
599999.7969
487499.835
1319999.553
487499.835
1559999.472
10
487499.835
52232.12517
732860.7912
1671428.006
11
487499.835
52232.12517
1992860.791
1671428.006
12
487499.835
3000000
Total Cost=$
16062415.02
Revenue
53500000
Profit
37437584.98
Question1:
Theimpactofofferingthediscountof$5inSeptemberaccordingtoSandrasidea.
TheoptionalaggregateplanisshowninTable below.
Demand according to Sandra's idea
Month
Demand Forecast
July
100000
August
110000
September
324000
October
126000
November
175000
December
300000
2 5
Period
Ht
Lt
Wt
Ot
It
St
Ct
Pt
#Hired
#Laid off
# Workforce
Overtime
Inventory
Stockout
Subconstract
Production
Demand
300
50,000
64.84375
235.15625
50000
100,000
235.15625
40500
150500
110,000
235.15625
2687.5
122250
161250
324,000
10
235.15625
24500
150500
126,000
11
235.15625
150500
175,000
12
235.15625
300000
300,000
Regular time
Over time
Inventory
Stockout
Period t
Layoff Cost
Subcontract
Material
Cost
7
324218.75
564375
600000
564375
162000
1806000
564375
60468.75
2200500
1935000
10
564375
98000
1806000
11
564375
1806000
12
564375
3000000
Total Cost
17184437.5
Revenue
55,130,000
Profit
37,945,563
Theimpactofofferingthediscountof$5inNovemberaccordingtoBillsidea.
TheoptionalaggregateplanisshowninTable below.
Demand according to Bill's idea
Month
Demand Forecast
July
100000
August
110000
September
130000
October
180000
November
465000
December
210000
Period
Ht
Lt
Wt
Ot
It
St
Ct
Pt
#Hired
#Laid off
# Workforce
Overtime
Inventory
Stockout
Subconstract
Production
300
50,000
96.875
203.125
50000
Demand
100,000
3 5
203.125
110000
110,000
203.125
130000
130,000
10
203.125
2321.4285
40714.28276
139285.717
180,000
11
203.125
2321.4285
325714.2828
139285.717
465,000
12
203.125
210000
210,000
Over time
Inventory
Stockout
Period t
Cost
Layoff Cost
Regular time
Subcontract
Material
484375
487500
600000
487500
1320000
487500
1560000
10
487500
52232.142
732857.0896
1671428.61
11
487500
52232.142
5862857.09
1671428.61
12
487500
2100000
Total Cost
19032410.68
Revenue
57,425,000
Profit
38,392,589
Observe that a price promotion in September results in a higher profit than no promotion, whereas a promotion in
Novemberresultsinahigherprofitthan bothofthem.
Asaresult,Mintendo shouldofferthediscountinthepeakmonthofNovember.
Question2:
Theimpactofofferingthediscountof$10inSeptemberaccordingtoSandrasidea.
TheoptionalaggregateplanisshowninTable below.
Total Cost
$17184437.5
Revenue
$53,510,000
Profit
$36,325,563
Theimpactofofferingthediscountof$10inNovemberaccordingtoBillsidea.
TheoptionalaggregateplanisshowninTable below.
Total Cost
$19032410.71
Revenue
$55,100,000
Profit
$36,067,589
.Ifthereisnopromotion,theoptionalaggregateplanisshownintable below.
Total Cost=
$16062415.02
Revenue
$53500000
Profit
$37437584.98
Observe that a price promotion in September results in a higher profit than a promotion in November, whereas no
promotion resultsinahighestprofit.
4 5
Asaresult,ifofferingthediscountof$10,Mintendoshouldnotofferanypricepromotion..
Question3:
.Ifthecostrisesto$22/unitforsubcontractingandofferingthediscountof$5inSeptember,theimpactaccordingto
Sandrasideaisshownintablebelow.
Aggregate Plan Decision Variables
Period
Ht
Lt
Wt
Ot
It
St
Ct
Pt
#Hired
#Laid off
# Workforce
Overtime
Inventory
Stockout
Subconstract
Production
Demand
300
50,000
300
36285.714
86285.7143
100,000
300
118285.71
192000
110,000
300
3428.5714
205714.286
324,000
10
26.5625
273.4375
126000
126,000
11
273.4375
175000
175,000
12
273.4375
300000
300,000
Regular time
Over time
Inventory
Hiring Cost
Layoff Cost
Stockout
Subcontract
Material
720000
145142.86
1035428.57
720000
473142.86
2304000
720000
77142.857
2468571.43
10
132812.5
656250
1512000
11
656250
2100000
12
656250
3000000
Total Cost
17376991.07
Revenue
55,130,000
Profit
37,753,009
.Ifthecostrisesto$22/unitforsubcontractingandofferingthediscountof$5inNovember,theimpactaccordingto
Billsideaisshownintablebelow
Total Cost
$19619464.29
Revenue
$57,425,000
Profit
$37,805,536
.Ifthecostrisesto$22/unitforsubcontractingandofferingthediscountof$5,theimpactofnopricepromotionis
shownintablebelow
Total Cost
$16219464.29
Revenue
$53500000
Profit
$37280535.71
Accordingtothetablesshownabove,offeringthediscountof$5inNovemberstillresultsinthehighestprofit.Sothere
isnoimpacttothedecisionwhenthecostrisesto$22/unitforsubcontracting.
5 5