Professional Documents
Culture Documents
Manual
Sonny's Enterprises, Inc. 5605 Hiatus Road Tamarac, Florida 33321
*Table of Contents*
*INTRODUCTION* .......................................................................................................................3 Product Specifications ...........................................................................................................4 *SAFETY REQUIREMENTS*.......................................................................................................7 *INSTALLATION* ........................................................................................................................8 Utilities Requirements ............................................................................................................8 Hydraulic Power Pack Capabilities......................................................................................18 Hydraulic Motor Chart...........................................................................................................24 Hydraulic Power Pack Selection ..........................................................................................25 Equipment Installation..........................................................................................................28 Hydraulic Power Pack Installation ............................................................................................... 28 Adjustments and Testing .....................................................................................................29 *GENERAL OPERATION* .........................................................................................................30 *PREVENTIVE MAINTENANCE*...............................................................................................31 *COMMON REPAIRS* ...............................................................................................................32 Replace Pump ................................................................................................................................... 33 Replace Motor ................................................................................................................................... 35 Replace Low Oil Switch .................................................................................................................. 36 Replace Single Flow Control Valve .............................................................................................. 37 Replace Dual Flow Control Valve ................................................................................................. 39 Replace Oil Filter .............................................................................................................................. 41 *PARTS LIST*............................................................................................................................42 *CUSTOMER SERVICE* ...........................................................................................................44
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
*INTRODUCTION*
This Owners Manual contains information that is vital to the successful installation, operation and maintenance of your SONNYS Vehicle washing equipment. Please read, and understand, the full contents of this manual before installation and operation of the equipment. Keep this booklet in a location where it may be used for ongoing reference. Should you have any questions on the operation of servicing of this equipment please contact TECHNICAL SERVICES DEPT. SONNYS ENTERPRISES INC. 5605 Hiatus Road TAMARAC, FLORIDA TELEPHONE: 800-327-8723 FAX: 800-495-4049. THANK YOU FOR YOUR CONFIDENCE IN SONNYS !!!!!
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
Product Specifications
Sight glass & temperature gauge. Return line filter. Filler breather. Clean-out cover(s). Suction strainer. System relief. Pressure-compensated flow control. Pressure gauge. Low level switch. Vickers gear pump on 3 HP. Vickers vane pump available on 5,7.5,10,15,20 HP. Vickers piston pump available on 7.5,10,15,20 HP.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
*SAFETY REQUIREMENTS*
1. Only those employees specifically instructed by the location manager will be permitted to enter the wash tunnel to perform inspections or maintenance. 2. Do not enter the wash tunnel when the equipment is operating. 3. Always exercise caution when walking through the wash area, may be slippery conditions. 4. Be cautious when walking thru the tunnel to avoid running into or tripping over equipment. 5. Do not ever run through the wash area. 6. Do not perform any work on equipment unless you performed Lock-Out Safety Precautions. 7. When maintenance requires that a piece of equipment be in operation, one qualified maintenance person must stay at the power disconnect switch while that equipment is operating. 8. All electrically powered equipment must have manually operated disconnects capable of being locked in the OFF position. Equipment that has been locked out for any reason can only be restarted by the person who performed the lock out operation. 9. Do not attempt to repair or adjust any pressurized liquid or pneumatic part, hose, pipe or fitting while that equipment is in operation. 10. Any Stop switch activated must be reset only by the person who initiated the operation. 11. Electrical connections and repairs are to be performed by a Licensed Electrician only. 12. Store all cleaning and washing solutions and oils in a well ventilated area. 13. Clean up fluid spills immediately to prevent hazardous safety conditions. 14. Be certain to follow all safety procedures on MSDS Sheets for each chemical product used. 15. All new employees must be thoroughly trained in safe operating and maintenance practices. 16. All employees must attend periodically scheduled safety procedure sessions. 17. Do not operate any piece of equipment that requires safety covers with those covers removed or improperly installed. 18. Do not allow any part of your body or other object to come in contact with moving machinery. 19. Do not wear loose fitting clothing or jewelry around moving machinery. 20. At least two qualified maintenance people must be present when performing equipment repairs or preventative maintenance. 21. When working on any equipment that is higher than a persons shoulders always use a fiberglass ladder that is in good condition.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
Electrical
???? QUESTIONS ???? CALL TECHNICAL SERVICES DEPT. SONNYS ENTERPRISES INC. TAMARAC, FLORIDA TELEPHONE: 800-327-8723 FAX: 800-495-4049
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
One 5hp Power Pack with 7.5 gpm pump can operate One pair of tire brushes plumbed in series, running at 300 rpm with 4.5 cu in/rev motors (5.9 gpm fluid requirement) OR Four side washers plumbed in parallel with separate speed control valves running at 80 rpm, each using 5.9 cu in/rev motors (6.13 gpm total fluid requirement) One 7.5hp Power Pack with 10.5 gpm pump can operate A surface mount or over-under conveyor 100 ft. long or shorter at 120 CPH (assumes 15 RPM drive sprocket with 5.2:1 speed reducer) using a high torque / low speed hydraulic motor 24.0 cu in/rev (8.1 gpm fluid requirement) OR One pair of wraps or high side washers plumbed in parallel with separate speed control valves running at 80 rpm, each using 9.7 cu in/rev motors (6.72 gpm total fluid requirement) OR One pair of low side washers plumbed in series running at 80 rpm with 5.9 cu in/rev motors, one pair of high side washers plumbed in series running at 80 rpm with 11.3 cu in/rev motors, and one pair of tire washers plumbed in series running at 200 rpm with 4.5 cu in/rev motors using a flow divider and 3 speed control valves (total fluid requirement of 8.37 gpm)
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
NOTE Recommended shaft speed for Tire Brushes with plastic bristles is 300-400 rpm. Recommended shaft speed for Washers with cloth is 60-70 rpm. Recommended shaft speed for Washers with NeoGlide is 80-90 rpm.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
* Example #1: A pair of cloth equipped wraparound washers using 11.3 cu in/rev motors plumbed in parallel needs a new power pack. 90 rpm X 11.3 cu in/rev 231 = 4.40 gpm per motor = 8.80 gpm for two #1005 motors in parallel Therefore, a 7.5 hp power pack with a 10.5 gpm pump with two pressure compensated speed control valves will meet the needs of this equipment fluid demand.
* Example #2: You want to run a pair of low side washers using 5.9 cu in/rev motors plumbed in series, a pair of van side washers using 11.3 cu in/rev motors plumbed in series, and a pair of tire brushes using 4.5 cu in/rev motors plumbed in series all on using one power pack; Side Washers 80 rpm X 5.9 cu in/rev 231 = 2.04 gpm
Van Washers
Tire Washers
Therefore, a 15 hp power pack with a 19.5 gpm pump with three pressure compensated speed control valves will meet the needs of this equipment fluid demand.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
NOTE Hydraulic fluid requirements, in gallons per minute, from the power pack pump will vary with a change in the size of the conveyor hydraulic drive motor as well as a change in the speed of the conveyor chain movement. Always calculate conveyor power pack requirements using the highest conveyor chain speed and the largest (in cu in/rev) hydraulic drive motor that your location would run. Refer to the conveyor hydraulic motor speed and torque notes in the Motor Chart in this section to determine your motor needs as they relate to high and low speed and high and low torque. Some high speed, low torque hydraulic drive motors will stall if the conveyor chain is adjusted to a very slow speed. Also, some low speed, high torque hydraulic motors will top out at chain speeds that may not be fast enough for high production. A method to handle the slow conveyor speeds of off-season washing and the high conveyor speeds of the peak washing season is to have both high torque / low speed and low torque / high speed hydraulic motors on hand. This helps to cure the very slow conveyor speed problem by mounting the high torque / low speed motor in that slower season as well as providing an onthe-shelf spare hydraulic motor at all times.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
Equipment Installation
Hydraulic Power Pack Installation
Tools 1. Safety Glasses 2. 1/2" Drive Ratchet Set 3. Standard Combo Wrenches 4. Standard Screwdriver 5. 1 Hammer Drill 6. Sledge Hammer 7. Tape Measure Manpower Two (2) men Consumables 1. Stainless Shims
1. Determine where the Power Packs are to be installed. 2. Sweep any debris from where the pack will sit. 3. Bring the Power Pack into the building set it in place. 4. Lag the Power Pack down, shim as needed. 5. If a second Power Pack will be mounted above this one install the 4 stacking legs to the pack and lift the second pack into place and bolt it to the stacking legs. 6. Thread the 90 into the output port of the flow control valve of the top pack. Tighten the fitting. 7. Thread the 90 into the input on the return filter and tighten. 8. Repeat steps 6 & 7 on the top pack if present. 9. Install the gauges on both Power Packs 10. Fill the reservoirs with oil.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
*GENERAL OPERATION*
POWER PACK OPERATION Starting and stopping of the electric motor is controlled by the motor starter coil for the function the power pack is designated. The speed of the rotation of the motor(s) being driven may be changed by the flow control valve on the hydraulic power pack. See Adjustments and Testing Section. Flow dividers are used to divide the hydraulic fluid supplied by a power pack between several pieces of tunnel equipment to reduce the number of power packs required for a given tunnel layout.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
*PREVENTIVE MAINTENANCE*
DAILY 1. Opening Checks a. Check for leaks around hoses and fittings, repair any hydraulic leaks immediately. b. Check hydraulic fluid level in the power pack reservoir. Refill, as necessary, with a non-detergent non-foaming ISO46 grade hydraulic fluid. 2. Operational Checks a. Check fluid temperature on tank sight gauge at mid-day. Oil temperature should not exceed 180 degrees Fahrenheit. b. General examination of general operation, listening for any unusual noises. Visually check each piece of equipment in each hydraulic circuit for proper operation. WEEKLY 1. Clean the entire assembly thoroughly.
FOR THE FIRST MONTH OF OPERATION CHECK ALL FITTINGS FOR TIGHTNESS EACH WEEK. PERFORM THIS INSPECTION TO THE SCHEDULE SHOWN BELOW AFTER THE FIRST MONTH OF OPERATION.
MONTHLY 1. Inspecting all hardware and fittings for tightness. SEMI-ANNUALLY 1. Measure and Record Full Load Amp Readings. a. Measure and record, full load current readings from each of the three legs of each of the three phase electric motors. b. If the differential of current load exceeds 10% between the legs, or the balanced load current of all three legs has increased over 10% since the most recent measurements, order a replacement motor. c. Record readings in the semi-annual log. 2. Change return line fiberglass filter. ANNUALLY 1. Drain, flush and refill the hydraulic power pack with new, non-foaming, non-detergent hydraulic fluid (ISO #46).
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
*COMMON REPAIRS*
Replace Pump (1) Replace Motor (2) Replace Low Oil Switch (4) Replace Single Flow Control Valve (3) Replace Dual Flow Control Valve Replace Filter
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
Replace Pump
Tools 1. Safety Glasses 2. Standard Combo Wrenches 3. Small Adjustable Wrench 4. Channel Lock Pliers 5. Standard Allen Wrenches 6. Drive Ratchet Set 7. 18 Pipe Wrench 8. Oil Drain Pan 9. Two JIC Plugs 10. Two JIC Caps 11. Utility Knife Manpower One (1) man Consumables 1. Anti-Seize Compound 2. Thread Locking Compound
Qty
Replacement Parts Name of Replacement Part Product Part Number Order the appropriate replacement pump for your power pack Repair Steps
Caution: You must shut off all power to the conveyor and lock out the Motor Control Center before starting this repair. 1. Shut off all power to the conveyor and lock out the Motor Control Center. 2. Place the oil drain pan under the flow control valve. 3. Remove the output line from the flow control valve. Cap the valve and plug the line. 4. Unscrew the line from the flow control valve to the tee with the pressure gauge 5. Unscrew the tee from the pump. 6. Unscrew the suction line from the bottom of the pump. 7. Remove the bolts that secure the pump to the motor. 8. Remove the old pump from the motor. 9. Place a small amount of anti-seize compound on to the shaft. 10. Make sure the key-stock is in place and slide the pump into the motor 11. Install the bolts that secure the pump to the motor and tighten.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS. Page 33 of 44 1/10/2008 ERP 3) Manual-Hydraulic Power Pack.doc
12. Thread the suction line into the port on the bottom of the pump. Tighten. 13. Apply thread locking compound to the threads on the tee. 14. Thread the tee into the pump output. Note: JIC fittings do not need Teflon tape or paste. 15. Install the line from the flow control valve to the tee with the pressure gauge. 16. Remove the JIC cap from the valve and the plug from the output line and reconnect the output line to the flow control valve. 17. Remove all tools and equipment from the work area. Caution: Before returning power to the conveyor and removing lock out from the Motor Control Center make sure all personnel are clear of the operational area. 18. Remove the lockout. Override for the power pack. The pump should come up to pressure right away. If it does not, it may be air bound. To solve this problem, loosen the output line slightly until the oil starts to flow, then tighten and wipe up any spilled oil. Check for leaks. 19. Return the conveyor to operation. Observe equipment to ensure proper operation.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
Replace Motor
Tools 1. Safety Glasses 2. Standard Combo Wrenches 3. Drive Ratchet Set Manpower One (1) man Consumables 1. Anti-Seize Compound
Qty
Replacement Parts Name of Replacement Part Product Part Number Order the appropriate replacement pump for your power pack Repair Steps
Caution: You must shut off all power to the conveyor and lock out the Motor Control Center before starting this repair. 1. Shut off all power to the conveyor and lock out the Motor Control Center. 2. Have a licensed electrician disconnect the wiring to the old motor. 3. Remove the bolts that hold the pump to the motor. 4. Remove the bolts that hold the motor to the reservoir. 5. Remove the motor from the pump. 6. Place a small amount of anti-seize compound on to the shaft of the new motor. 7. Make sure the key-stock is in place and slide the motor and pump together. 8. Bolt the motor to the oil reservoir. 9. Have a licensed electrician connect the wiring to the new motor. 20. Remove all tools and equipment from the work area. Caution: Before returning power to the conveyor and removing lock out from the Motor Control Center make sure all personnel are clear of the operational area. 10. Remove the lockout. Override for the power pack and have the electrician check the amp draw and check the rotation. 11. Return the conveyor to operation. Observe equipment to ensure proper operation.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
Time (assuming no problems) 0.50 - 1.00 hours Replacement Parts Product Part Number LH-012 Repair Steps
Qty 1
Caution: You must shut off all power to the conveyor and lock out the Motor Control Center before starting this repair. 1. Shut off all power to the conveyor and lock out the Motor Control Center. 2. Have a licensed electrician disconnect the wiring to the old switch. 3. Have the electrician test the new switch. 4. Remove the old switch from the oil reservoir. 5. Install the new low oil switch. 6. Have a licensed electrician connect the wiring to the new switch. 7. Remove all tools and equipment from the work area. Caution: Before returning power to the conveyor and removing lock out from the Motor Control Center make sure all personnel are clear of the operational area. 8. Remove the lockout. Return the conveyor to operation. Observe equipment to ensure proper operation.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
Time (assuming no problems) 1.00 - 2.00 hours Replacement Parts Product Part Number FC-51-1/2 Repair Steps
Qty 1
Caution: You must shut off all power to the conveyor and lock out the Motor Control Center before starting this repair. 1. Shut off all power to the conveyor and lock out the Motor Control Center. 2. Place the oil drain pan under the flow control valve. 3. Remove the output line from the flow control valve. Cap the valve and plug the line. 4. Unscrew the line from the flow control valve to the tee with the pressure gauge. 5. Remove the bypass to tank line. 6. Remove the old valve and place in the vise. 7. Note the position of fittings on the old valve. 8. Remove the fittings from the CF and EX ports. 9. Install fittings on the new flow control valve, according to the positions noted in Step 7. 10. Install the valve assembly. 11. Reconnect the output line to the flow control valve. 12. Install the bypass to tank line. 13. Remove the JIC cap from the valve and plug from the output line.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS. Page 37 of 44 1/10/2008 ERP 3) Manual-Hydraulic Power Pack.doc
14. Remove all tools and equipment from the work area. Caution: Before returning power to the conveyor and removing lock out from the Motor Control Center make sure all personnel are clear of the operational area. 15. Remove the lockout. Return the conveyor to operation. Observe equipment to ensure proper operation. 16. Adjust the flow control valve to the correct setting for the equipment that it is operating. 17. Wash a vehicle. Listen to the valve. If the valve squeals, or the equipment stalls, then the bypass valve is set too low and needs adjustment. 18. To adjust the bypass valve remove the large cap on flow control valve. Beneath this cap is an Allen head screw held in place by a jam nut. Loosen the jam nut and turn the Allen head screw clockwise until the squealing stops.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
Qty 1*
Replacement Parts Product Part Number RDRS15016 * More if needed Repair Steps
Caution: You must shut off all power to the conveyor and lock out the Motor Control Center before starting this repair. 1. Shut off all power to the conveyor and lock out the Motor Control Center. 2. Place the oil drain pan under the flow control valve. 3. Remove the output line from the flow control valve that is being replaced. Cap the valve and plug the line. 4. Remove the lines from the flow control valve being removed. 5. Remove the old valve and place in the vise. 6. Note the position of fittings on the old valve. 7. Remove the fittings from the CF and EX ports. 8. Install fittings on the new flow control valve, according to the positions noted in Step 7. 9. Install the valve assembly. 10. Install the lines to the new valve. 11. Reconnect the output line to the flow control valve.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS. Page 39 of 44 1/10/2008 ERP 3) Manual-Hydraulic Power Pack.doc
12. Remove the JIC cap from the valve and plug from the output line. 13. Remove all tools and equipment from the work area. Caution: Before returning power to the conveyor and removing lock out from the Motor Control Center make sure all personnel are clear of the operational area. 14. Remove the lockout. Return the conveyor to operation. Observe equipment to ensure proper operation. 15. Adjust the flow control valve to the correct setting for the equipment that it is operating. 16. Wash a vehicle. Listen to the valve. If the valve squeals, or the equipment stalls, then the bypass valve is set too low and needs adjustment. 17. To adjust the bypass valve remove the large cap on flow control valve. Beneath this cap is an Allen head screw held in place by a jam nut. Loosen the jam nut and turn the Allen head screw clockwise until the squealing stops.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
Qty 1
Replacement Parts Name of Replacement Part Product Part Number Course Thread 3 Diameter X 5 High Filter HY6505 Repair Steps
Caution: You must shut off all power to the conveyor and lock out the Motor Control Center before starting this repair. 1. Shut off all power to the conveyor and lock out the Motor Control Center. 2. Place the oil drain under the filter or as close as practical. 3. Remove the return line from the filter head and quickly plug the line. 4. Using the oil filter wrench spin off the existing filter and set aside. 5. Remove the old O ring fitting from the filter head. 6. Lubricate the new O ring fitting with a small amount of oil 7. Install the new filter. Hand-tighten the filter only, do NOT use wrench to tighten. 8. Remove the JIC plug from the return line and quickly connect it to the filter head. 9. Remove all tools and equipment from the work area. Caution: Before returning power to the conveyor and removing lock out from the Motor Control Center make sure all personnel are clear of the operational area. 10. Remove the lockout. Return the conveyor to operation. Observe equipment to ensure proper operation.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
*PARTS LIST*
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.
*CUSTOMER SERVICE*
Please contact SONNYS Equipment Department for installation and/or operation questions regarding this piece of equipment. Please refer to the Parts list in this manual or our Parts Catalog and contact SONNYS Order Entry Department for any replacement parts for this piece of equipment. DEPARTMENT Toll Free Main Line Equipment Department PHONE NUMBERS 800-327-8723 954-467-1203 FAX NUMBERS 800-495-4049 954-720-9292
Or you can email Sales at sales@sonnysdirect.com Thank you for being a SONNYS car wash equipment owner! From all of us here at
2005 SONNYS Enterprises, Inc. This document is confidential and proprietary to SONNYS Enterprises, Inc. and cannot be used, disclosed, or duplicated without prior written consent from SONNYS.