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Outline
Basic equations, thermal resistance Heat sources Conduction, steady and unsteady Computing convection heat transfer
Forced convection, internal and external Natural convection
Heat Transfer
May 16, 2007
Final Exam
Wednesday, May 23, 3 5 pm Open textbook/one-page equation sheet Problems like homework, midterm and quiz problems Cumulative with emphasis on second half of course Complete basic approach to all problems rather than finishing details of algebra or arithmetic
3
Basic Equations
Fourier law for heat conduction (1D) k (T1 T2 ) kA(T1 T2 ) & & & q= or Q = qA = L L Convection heat transfer
& Qconv = hAs (Ts T )
Heat Generation
Various phenomena in solids can generate heat & Define egen as the heat generated per unit volume per unit time
Figure 2-21 from engel, Heat and Mass Transfer
Stored = energy
heat generated
c p
T T T T & = k + egen + k + k t x x y y z z
T Uses & q = k Fourier Law
6
Final Review
Cylindrical Coordinates
T = t 1 T 1 T kr k + r r r r 2 T & + k + egen z z c p
& & dQr = qr dA = k T rddz r
7
Spherical Coordinates
T = t 1 2 T kr + r r 2 r 1 T k sin + r 2 sin 1 T & k + egen 2 2 r sin c p
8
1.8
1.6
1.4
H=0
1.2
T = T0
& egenx2 2k
& egenxL 2k
(T T )x 0 L
L
0.8
0.6
0.4
H=
0 0.1 0.2 0.3 0.4 0.5 x/L 0.6 0.7
0.2
k (TL T0 )
0.8 0.9 1
& L egen
10
Thermal Resistance
H = & L e gen kTB
H=0 H = .01 H = .1 H=1 H=2 H=5 H = 10
Rcond =
L kA
1 hA
T / TB
& Q=
Ts T f Rconv
Rconv =
1
Radiation
Dimensionless Distance, x/L
11
Rrad =
)= Ah
1 rad
12
Final Review
Composite Materials II
1 1 = h2 A4 h2 2r4 L
13
1 r2 1 r3 ln ln 1 1 = k1L r1 k2 L r2 h1 A1 h1 2r1L
1 r4 ln k3 L r3
14
Fin Results
Infinitely long fin
Fin Efficiency
x hp kAc
= b e mx
T T = (Tb T )e
A fin = Lc p
Compare actual heat transfer to ideal case where entire fin is at base temperature & Q fin fin = & = Q fin,max & Q fin
hA fin (Tb T )
16
(T T ) = (Ti T )e bt
or
T = (Ti T )e bt + T
total = & Q
& Q fin
no fin
Final Review
Transient 1D Convection
T T = 0 T0 T
Chart II
Can find T at any x/L from this chart once T at x = 0 is found from previous chart See basis for this chart on the next page
Figure 4-15(b) in engel, Heat and Mass Transfer
21
Approximate Solutions
Valid for for > 0.2 Slab Cylinder
=
2 T T = A1e 1 cos 1 Ti T 2 r T T = = A1e 1 J 0 1 r Ti T 0
Sphere =
2 r T T r = A1e 1 0 sin 1 Ti T 1r r0
Values of A1 and 1 depend on Bi and are different for each geometry (as is Bi)
22
Semi-Infinite Solids
Plane that extends to infinity in all directions Practical applications: large area for short times
Figure 4-24 in engel, Heat and Mass Transfer
Multidimensional Solutions
Can get multidimensional solutions as product of one dimensional solutions
All one-dimensional solutions have initial temperature, Ti, with convection coefficient, h, and environmental temperature, T, starting at t = 0 General rule: twoD = onetwo where one and two are solutions from charts for plane, cylinder or sphere
24
Final Review
Multidimensional Example
T (r , x, t ) T T T i =
Flow Classifications
Forced versus free Internal (as in pipes) versus external (as around aircraft)
Entry regions in pipes vs. fully-developed
finite cylinder
x = a/2
T (r , t ) T T T i infinite
Figure 4-35 in engel, Heat and Mass Transfer
x = -a/2
T ( x, t ) T T T i infinite
slab
25
cylinder
Unsteady (changing with time) versus unsteady (not changing with time) Laminar versus turbulent Compressible versus incompressible Inviscid flow regions ( not important) One-, two- or three-dimensional
26
Flows
Laminar flow is layered, turbulent flows are not (but have some structure)
Figures 6-9 and 6-16. engel, Heat and Mass Transfer
27
Boundary Layer
Dimensionless Convection
Nusselt number, Nu = hLc/kfluid
Different from Bi = hLc/ksolid
Reynolds number, Re = VLc/ = VLc/ Prandtl number Pr = cp/k (in tables) Grashof number, Gr = gTLc3/2
g = gravity, = expansion coefficient = (1/)(/T)p, and T = | Twall T |
Final Review
Characteristic Length
Can use length as a subscript on dimensionless numbers to show correct length to use in a problem
ReD = VD/, Rex = Vx/, ReL = VL/ NuD = hD/k, Nux = hx/k, NuL = hL/k GrD = 2gTD3/2, Grx = 2gTx3/2, GrL = 2gTL3/2
How to Compute h
Follow this general pattern
Find equations for h for the description of the flow given
Correct flow geometry (local or average h?) Free or forced convection
How to Compute h
Continue to follow this general pattern
Select correct equation for Nu (laminar or turbulent; range of Re, Pr, Gr, etc.) Compute appropriate temperature for finding properties Evaluate fluid properties (, k, , Pr) at the appropriate temperature Compute Nusselt number from equation of the form Nu = C Rea Prb or D Rac Compute h = k Nu / LC
Property Temperature
Find properties at correct temperature Some equations specify particular temperatures to be used (e.g. /w) External flows and natural convection use film temperature (Tw + T)/2 Internal flows use mean fluid temperature (Tin + Tout)/2
33
34
Cf =
2 wall
= 0.664 Re 1 / 2 x = 1.33 Re 1/ 2 L
2 U 2
hx x = 0.332 Re1 / 2 Pr1/ 3 x k hL Nu L = = 0.664 Re1 / 2 Pr1/ 3 L k Nu x = Nu x = hx x = 0.0296 Re 0.8 Pr1 / 3 x k hL Nu L = = 0.037 Re 0.8 Pr1 / 3 L k
36
= 0.059 Re 1 / 5 x
= 0.074 Re 1 / 5 L
Final Review
at (T + Ts)/2
4/5
Nu L =
1/ 4
38
39
40
Area Terms
D L H
Wall fluid heat exchange will change the average fluid temperature
There is no longer a constant fluid temperature like T for computing heat transfer
41
42
Final Review
43
& hAw / mcp = NTU, the number of transfer units This is general equation for computing Tout in internal flows
Figure 8-14 from engel, Heat and Mass Transfer
45
(Tout Tin )
T T ln out s T T in s
(Tout Ts ) (Tin Ts )
T T ln out s T T in s
Developing Flows
Momentum boundary layer development
Lt Lh = 1.359 Re1 4 10 D D
48
Final Review
Haaland 1
49
50
Moody Diagram
Fundamentals of Fluid Mechanics, 5/E by Bruce Munson, Donald Young, and Theodore Okiishi. Copyright 2005 by John Wiley & Sons, Inc. All rights reserved.
1 + 0.04[(D L ) Re Pr ]2 3
52
0.065 (D L ) Re Pr
Noncircular Ducts
Define hydraulic diameter, Dh = 4A/P
A is cross-sectional area for flow P is wetted perimeter For a circular pipe where A = pD2/4 and P = D, Dh = 4(D2/4) / (D) = D
For turbulent flows use Moody diagram with D replaced by Dh in Re, f, and /D For laminar flows, f = A/Re and Nu = B (all based on Dh) A and B next slide
53 54
Final Review
Turbulent Flow
Smooth tubes (Gnielinski) 0.5 Pr 2000 ( f 8)(Re 1000) Pr Nu = 3 6 0.5 23 1 + 12.7( f 8) (Pr 1) 3 x10 < Re < 5 x10
Petukhov : f = [0.790 ln (Re ) 1.64]
2
Free (Natural)
Eggs from Figure 1-33 in engel, Heat and Mass Transfer
No external source of fluid motion Temperature differences cause density differences Density differences induce flow
Warm air rises
Equations for Nu
Equations have form of AGraPrb or BRac Since Gr and Ra contain |Twall Tfluid|, an iterative process is required if one of these temperatures is unknown Transition from laminar to turbulent occurs at given Ra values
For vertical plate transition Ra = 109
1000
Nu = hL 100 k
10
Nu = 0.59 Ra1 / 4
104 < Ra < 109
1.E+02 1.E+04 1.E+06 1.E+08 1.E+10 1.E+12 1.E+14
Any RaL
1 1.E+00
Rayleigh Number
Plate figure from Table 9-1 in engel, Heat and Mass Transfer
Nu L = 0.68 +
3
Ra =
gTL 2
Pr =
gTL
3
59
[1 + (0.492 Pr ) ]
0.670 Ra1 / 4 L
9 / 16 4 / 9
10
Final Review
Vertical Cylinder
Apply equations for vertical plate from previous charts if D/L 35/Gr1/4 For this D/L effects of curvature are not important Thin cylinder results of Cebeci and Minkowcyz and Sparrow available in ASME Transactions
62
Cylinder figure from Table 9-1 in engel, Heat and Mass Transfer
Horizontal Plate
Cold surface Cold surface
Horizontal Plate II
Cold surface facing up or hot surface facing down Lc = area / perimeter (As/p)
For a rectangle of length, L, and width, W, Lc = (LW) / (2L + 2W) = 1 / ( 2 / W + 2 / L) For a circle, Lc = R2 / 2R = R/2 = D/4
Figures from Table 9-1 in engel, Heat and Mass Transfer
63
Hot surface facing up or cold surface facing down Lc = area / perimeter (As/p)
For a rectangle of length, L, and width, W, Lc = (LW) / (2L + 2W) = 1 / ( 2 / W + 2 / L) For a circle, Lc = R2 / 2R = R/2 = D/4
Figures from Table 9-1 in engel, Heat and Mass Transfer
Nu = 0.54 Ra1 /c 4 10 4 < Ra < 107 L Nu = 0.15 Ra1 /c3 L 10 < Ra < 10
7 11
64
Horizontal Enclosures
L
8 / 27
[1 + (0.469 Pr ) ]
0.589 Ra1 / 4 D
9 / 16 4 / 9
Top side warmer: no convection Conduction only, Nu = hL/k = 1 Bottom warmer: convection becomes significant when RaL = (Pr)gTL3/2 = gTL3/ > 1708
Figure 9-22 in engel, Heat and Mass Transfer
66
65
11
Final Review
Horizontal Enclosures II
Jakob, for 0.5 < Pr < 2
Nu = 0.195Ra1 / 4 10 4 < RaL < 4 x105 L Nu = 0.068Ra1 / 3 L 4 x105 < Ra L < 107
Vertical Enclosures
Berkovsky and Polevikov, any Pr
Pr Nu L = 0.18 Ra L 0.2 + Pr
0.29
Hollands et al. for air; also for other fluids if RaL < 105 1708 Ra + max 0, L 1 RaL < 108 Nu = 1 + 1.44 max 0, 1 RaL 18
67
0.28 1/ 4 2 < H / L < 10 Pr Ra L L Nu L = 0.22 RaL < 1010 0.2 + Pr H MacGregor and Emery
0.3
10 < H / L < 40
Nu L = 0.46 Ra1 / 3 L
Heat Exchangers
Used to transfer energy from one fluid to another One fluid, the hot fluid, is cooled while the other, the cold fluid, is heated May have phase change: temperature of one or both fluids is constant Simplest is double pipe heat exchanger
Parallel flow and counter flow
Figure 11-1 from engel, Heat and Mass Transfer
69 70
Shell-and-Tube Exchanger
Counter flow exchanger with larger surface area; baffles promote mixing
Figure 11-3 from engel, Heat and Mass Transfer
71
72
12
Final Review
Overall U
U is overall heat transfer coefficient Analyzed here for double-pipe heat exchanger
R= 1 1 + Rwall + hi Ai ho Ao 1 1 1 = = = U o Ao U i Ai UA
74
Parallel Flow
& Q = UAT
& & Q = mc c pc Tc,out Tc,in First law energy & & Q = mh c ph Th,in Th,out balances Assumes no heat loss to surroundings
Subscripts c and h denote cold and hot fluids, respectively Alternative analysis for phase change
( (
) )
Tlm =
75
T2 = Th,out Tc,in
Counter Flow
Difference in T1 and T2 definitions
T1 = Th,in Tc,out
13
Final Review
Correction Factors
Correction factor parameters, R and P
Shell and tube definitions below
t 2 t1 Tshell ,in Ttube,in T1 t1 & mc p Tshell ,in Ttube,in T1 T2 = = R= & Ttube,out Ttube,in t 2 t1 mc p P= =
Ttube,out Ttube,in
( )tube ( )shell
79
Correction factor charts show diagrams that illustrate the equations for P and R
Figure 11-18 from engel, Heat and Mass Transfer
80
Effectiveness-NTU Method
Used when not all temperatures are known Based on ratio of actual heat transfer to maximum possible heat transfer Maximum possible temperature difference, Tmax is Th,in Tc,in
Only one fluid, the one with the smaller value & of mcp, can have Tmax & & Define Cc = (m cp)c and Ch = (mcp)h
81
Effectiveness,
= & & Q Q = & (Th.in Tc,in ) Qmax Cmin Cmin = min (Ch , Cc )
In effectiveness-NTU method we find , & & then find Q = Q max & Use C T to find Q because C T
= C2T2 or T2 = C1T1/C2 If T2 = Tmax and C1/C2 > 1, T2 > Tmax CminTmax is maximum heat transfer that can occur without impossible T < Tc,in
min max max 1
82
Find
Example chart for finding effectiveness from NTU = UA/Cmin and Cmin/Cmax ratio For NTU = 1.5 and Cmin/Cmax .7 = 0.25, = ?
Figure 11-26 from engel, Heat and Mass Transfer
83
Effectiveness Equations
Double pipe parallel flow
NTU =
1 e NTU (1+c ) 1+ c
UA Cmin
c=
Cmin Cmax
Figures from Figure 11-26 from engel, Heat and Mass Transfer
84
14
Final Review
Ultraviolet
Infrared
Black-Body Radiation
Basic black body equation: Eb = T4
Eb is total black-body radiation energy flux W/m2 or Btu/hrft2 is the Stefan-Boltzmann constant
= 5.670x10-8 W/m2K4 = 0.1714x10-8 Btu/hrft2R4
Spectral Eb
Energy (W/m2) emitted varies with wavelength and temperature Maximum point occurs where T = 2897.8 mK T increase shifts peak shift to lower
86
Radiation Tables
Can show that f is function of T
f = 1 T
4
1
Eb,01 = Eb d
0
Eb d = T 4 5 (eC
0 0
C1
2
d =
(T )5 (eC1 T 1) d (T )
C
2
f =
1 T 4
Eb d'
0
87
Emissivity
Ratio of actual emissive power to blakc body emissive power
Diffuse surface emissivity does not depend on direction Gray surface emissivity does not depend on wavelength Gray, diffuse surface emissivity is the does not depend on direction or wavelength
Simplest surface to handle and often used in radiation calculations
90
1 T 4
E d =
b
1
1 1 Eb d T 4 0 0 = f (2T ) f (1T )
Eb d
f (0) = 0
Figure 12-14 from engel, Heat and Mass Transfer
f ( ) = 1
89
15
Final Review
Average Emissivity
Average over all wavelengths
=
1
T 4
E d = T (e
b 4 5 C2 0 0
C1
T
) d = (T ) (e
5 0
C1
C 2 T
d (T )
For emissivity with constant values in a series of wavelength ranges T T 3C1d (T ) 1C1d (T ) 2C1d (T ) 1 1 1 = + + 0 (T )5 (eC T 1) T (T )5 (eC T 1) T (T )5 (eC T 1)
1 2 2 2 2 1 2
Properties
Incoming radiation properties
Reflectivity, Absorptivity, Transmissivity,
Figure 12-31 from engel, Heat and Mass Transfer
93
Data
Solar radiation has effective source temperature of about 5800 K
Figure 12-33 from engel, Heat and Mass Transfer
Kirchoffs Law
Absorptivity equals emissivity (at the same temperature) True only for values in a given direction and wavelength Assuming total hemispherical values of and are the same simplifies radiation heat transfer calculations, but is not always a good assumption
96
95
16
Final Review
Effect of Temperature
Emissivity, , depends on surface temperature Absorptivity, , depends on source temperature (e.g. Tsun 5800 K) For surfaces exposed to solar radiation
high and low will keep surface warm low and high will keep surface cool Does not violate Kirchoffs law since source and surface temperatures differ
97
Ji J j Rij
Rij =
j =1
1 Ai Fij
& E Ji Qi = b ,i Ri Ri =
1 i A i
101
Solve system of N simultaneous linear equations for N values of Ji & Black or reradiating surface ( Qi = 0) has 4 Ji = Ebi = Ti
102
17
Final Review
Three-Surface Circuit
Three or more surfaces easirer by system of equations & Exception: Q3 = 0
Rc =
Radiation Exchange
Two possible surface conditions: (1) & known temperature, (2) known Q i N A & Qi = i i Ebi J i = Ai Fij J i J j i = 1, K, N 1 i j =1 1 N 1 i N i (1) 1 + Fij J i Fij J j = Ebi = Ti4 i j =1, j i i j =1, j i Solve this set of N N N & Ai Fij J i Ai Fij J j = Qi simultaneous (2) equations for j =1, j i j =1, j i
N values106 Ji of
Radiation Exchange II
Once all Ji values are known we can & compute unknown values of Ti and Qi
For known Ti
Ebi = J i +
1 i & Qi Ai i
Ti =
1 1 i & 4 Ji + Qi Ai i
107
18