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Registracione tablice:
Notes Specified value Type 4/DOHC cc 1389 :1 10,5 Yes RON 91 Make GM Type Multitec-S Description Map-DI Cam/ Crankshaft Make GM Type Multec-S Description MFI-s Type MAP Yes Yes + with ballast V 12,0 1-3-4-2 Engine/rpm Not adjustable Engine/rpm ECM Controlled rpm 820110 Not adjustable C 80 Vol. % CO 0,5 Max Not adjustable ppm 100 Vol. % CO2 14,5-16 Vol. % O2 0,1-0,5 rpm 2800-3200 Vol. % 0,3 0,97-1,03 Original equipment Bosch Type FLR8LDCU mm 0,9-1,1 Make Bosch Type FLR8LDCU mm 1,0 Measured value

Vehicle identification
No. of cylinders Capacity (Fiscal) Compression ratio Suitable for unleaded petrol Minimum octane rating Ignition system Ignition system Ignition system Trigger location Fuel system Fuel System Fuel System Air metering Combined ignition and fuel ECM Diagnostic socket

Ignition system
Ignition coil supply voltage Firing order

Tuning and emissions

Ignition timing - basic BTDC Ignition advance checks Idle speed Oil temperature for CO test CO level at idle speed - tailpipe HC level at idle speed CO2 level at idle speed O2 level at idle speed Increased idle speed for CO test CO content at increased idle speed Lambda at increased idle

Spark plugs
Spark plugs Spark plug Electrode gap Spark plugs Spark plug Electrode gap

Manufacturer: Opel/Vauxhall Engine code: Z14XE Tuned for: R-Cat

Model: Astra-G 1,4 Output: 66 (90) 6000 Year: 2000-05

Autodata Limited 2007 7/29/2010 V6.410-

Fuel system
System pressure bar 3,8 mm Hydraulic mm Hydraulic bar 17 bar/rpm 1,5/820 C 92 SAE 0W/30 Semi-synthetic SAE 10W/40 Semi-synthetic SAE 10W/40 Semi-synthetic API/ACEA SJ/A3-98 SAE 0W/30 Synth API/ACEA SJ/A3-98 litres 3,25 SAE litres Type litres 4,0 litres 6,3 AC=6,6 Type DOT 4 litres 0,5 Type 90 544 116 litres 0,7-1,1

Service checks and adjustments

Valve clearance -INLET Valve clearance -EXHAUST Compression pressure Oil pressure Thermostat opens

Lubricants and capacities

Engine oil grade - cold climate Engine oil grade - moderate climate Engine oil grade - hot climate Engine oil classification Engine oil grade - alternative - moderate climate Engine oil classification - alternative - moderate climate Engine with filter(s) 158 157 116 Manual gearbox oil grade Manual gearbox 4/5 speed Automatic transmission fluid Automatic transmission (drain & refill) Cooling system Brake fluid Brake fluid Power steering fluid Power steering fluid

Tightening torques
Cylinder head instructions Cylinder head Renew bolts Yes Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Other tightening torques Main bearings 20 Main bearings Big end bearings Big end bearings Big end bearings Oil pump to cylinder block 133 126 21 77 69 Sump bolts Sump drain bolt Flywheel/driveplate Clutch to flywheel Crankshaft pulley/damper centre bolt Camshaft sprocket/gear Camshaft carrier/cap Camshaft/rocker cover 3 Inlet manifold to cylinder head 8 Nm 8 Nm 20 Nm 15 Nm Renew bolts/nuts Yes Stage 1 Renew bolts/nuts Yes Stage 1 25 Nm Stage 2 30 10 Nm Tighten 25 Nm Tighten 90 Tighten 90 Tighten 90 Tighten 45

Manufacturer: Opel/Vauxhall Engine code: Z14XE Tuned for: R-Cat

Model: Astra-G 1,4 Output: 66 (90) 6000 Year: 2000-05

Autodata Limited 2007 7/29/2010 V6.410-

3 3

Exhaust manifold to cylinder head Exhaust downpipe to manifold Spark plugs Fuel rail Crankshaft position (CKP) sensor/engine speed (RPM) sensor Camshaft position (CMP) sensor Engine coolant temperature (ECT) sensor Lambda sensor (Oxygen) Knock sensor (KS) Engine oil pressure switch

22 Nm 20 Nm 25 Nm 8 Nm 8 Nm 8 Nm 20 Nm 40 Nm 20 Nm 30 Nm 20 Nm 60 Nm Front 5 Nm Front 27 Nm Front 100 Nm Rear 4 Nm Rear 25 Nm Rear 100 Nm 110 Nm V/RC(Ah) 12 A 650 A/V/rpm 70/14/6000 Front 21 mm Rear 8 mm Front 0,010 mm Rear 0,010 mm Front 0,11mm Rear 0,13 mm Rear 231 mm Front 2 mm Rear 2 mm Rear 1 mm No. of notches 4-5 Type R134a grams Type Dens Oil 8 cm 150 ISO 46

219 214 3

Front hub Steering wheel Steering track rod end Brake disc to hub Brake caliper to carrier Brake caliper carrier to hub Brake disc to hub Brake caliper to carrier Brake caliper carrier to hub Road wheels

Starting and charging

Battery Maximum cranking amps Alternator output at engine speed

Brake disc and drum dimensions

Minimum disc thickness - ventilated Minimum disc thickness Disc thickness variation Disc thickness variation Disc runout Disc runout Maximum drum diameter Minimum pad thickness Minimum pad thickness Minimum shoe thickness Parking brake travel

Air conditioning
Air conditioning refrigerant 159 Air conditioning refrigerant quantity Air conditioning oil Air conditioning oil quantity Air conditioning oil viscosity

Autodata Note 158 Gearbox oil type F13/23/35 = Opel No. 09 120 541 F17 = Opel No. 90 540 998 Autodata Note 157
Manufacturer: Opel/Vauxhall Engine code: Z14XE Tuned for: R-Cat Model: Astra-G 1,4 Output: 66 (90) 6000 Year: 2000-05 Autodata Limited 2007 7/29/2010 V6.410-

Gearbox capacity F13 + F17 = 1,6 litres F18 = 1,8 litres F23 = 1,75 litres. Autodata Note 116 Automatic transmission fluid type Opel part No. 09 117 946 Autodata Note 20 Main bearings Use new bolt and tighten in the following stages: 1) 50 Nm 2) 45 3) 15 . Autodata Note 133 Sump bolts Sump to cylinder block = 10 Nm Sump to transmission = 40 Nm. Autodata Note 126 Sump drain bolt Torx bolt = 10-15 Nm Hexagonal bolt = 45-55 Nm. Autodata Note 21 Flywheel/drive plate Use new bolts and tighten in the following stages: 1) 35 Nm 2) 30 3) 15 Tighten drive plate to 60 Nm. Autodata Note 77 Crankshaft pulley Use new bolts and tighten in the following stages: 1) 95 Nm 2) 30 3) 15 . Autodata Note 69 Camshaft sprocket Use new bolts and tighten in the following stages:
Manufacturer: Opel/Vauxhall Engine code: Z14XE Tuned for: R-Cat Model: Astra-G 1,4 Output: 66 (90) 6000 Year: 2000-05 Autodata Limited 2007 7/29/2010 V6.410-

1) 50 Nm 2) 60 3) 15 . Autodata Note 3 Use new nuts/bolts.

Autodata Note 219 Front hub Use new nut and tighten as follows: 1) 120 Nm 2) Slacken off 3) 20 Nm + 80 4) If necessary, turn nut further to align split pin. Autodata Note 214 Use new nuts/bolts. Apply locking fluid.

Autodata Note 159 Refrigerant quantity 2001 = 700 grams 2001 = 600 grams.

Cylinder layout

Tightening sequence

Manufacturer: Opel/Vauxhall Engine code: Z14XE Tuned for: R-Cat

Model: Astra-G 1,4 Output: 66 (90) 6000 Year: 2000-05

Autodata Limited 2007 7/29/2010 V6.410-