Maintenance Programmes & Services

AirPl@n
The comprehensive suite of services designed to support your maintenance programme & planning activities

Introduction

AirPl@n
Flying an aircraft implies having a maintenance programme duly approved by the regulatory authority. It is one of the mandatory documents needed for initial and renewal of the aircraft Certificate of Airworthiness. Therefore, it needs to be kept updated to reflect the aircraft configuration and manufacturers documents (aircraft, engine, others). The maintenance programme contains the scheduled tasks that need to be performed. It is the starting point for developing the maintenance task operating plan that will identify the most appropriate schedule according to aircraft operation. As an added value for your engineering team, Airbus propose you to bring its large expertize through the AirPl@n suite of services. It is designed to offer you the best in class practices for your maintenance programme and planning activities.

AirPl@n is designed to offer you the best-in-class practices in maintenance programme and planning activities
INPUT OPERATOR PROCESSES

MPD Other documents Aircraft modification status

Prepare maintenance programme (1)

Maintenance programme

Forecast aircraft utilization (FH/YE and FH/FC) maintenance concept

Define maintenance planning (2)

Maintenance plan

Maintenance plan Maintenance Information System

Work order

Prepare maintenance check (3)

Task Cards Job Cards Maintenance check

Maintenance check reporting

AirPl@n summary

AirPl@n
Executive summary

Streamline your maintenance engineering process

Thorough preparation of maintenance activities is a pre-requisite to minimizing aircraft downtime. With AirPl@n, Airbus has designed a suite of services aimed at maximizing your aircraft availability, and reducing maintenance costs, namely through enhanced: Maintenance programme development, Maintenance planning definition, Maintenance check preparation. Enclosed you will find a detailed description of the defined AirPl@n packages.

INPUT

OPERATOR PROCESSES

MPD Other documents Aircraft modification status

Prepare maintenance programme (1)

Maintenance programme

Forecast aircraft utilization (FH/YE and FH/FC) maintenance concept

Define maintenance planning (2)

Maintenance plan

Maintenance plan Maintenance Information System

Work order

Prepare maintenance check (3)

Task Cards Job Cards Maintenance check

Maintenance check reporting

SHEET 1 - 09/09

AirPl@n summary

Scope
AirPl@n suite covers the following services:
Development, amendment and optimization of customised maintenance programmes, Initialisation and optimization of corresponding maintenance planning concepts, Assessment to bridge your aircraft maintenance programme and planning, Training or assistance to your maintenance & engineering teams, Provisioning list of material resources for your maintenance programme, Maintenance check preparation through a provision of Task and Job Cards. Prepare maintenance programme Define maintenance planning Prepare maintenance check

Benefits
E

ng cost - Check pre eeri par n a ngi

ntio

Aircraft availability

Direc
t maintenance c

AirPl@n

AIRBUS S.A.S. 2009 All rights reserved

ost

AirPl@n deliverables

The Job Card (JC) The Job Card (JC) provides instructions on how to perform a maintenance task identified in the OMP and the related Task Card. The Job Card data (procedure, parts, material, illustrations... needed to perform the OMP task) are extracted from the AMM.

AIRBUS S.A.S. 2009 All rights reserved

AirPl@n deliverables

AirPl@n
Deliverables

AirPl@n offers a wide range of deliverables proposed in the form of packages

Operator Maintenance Programme - (OMP) Line Check List - (LCL) Maintenance Task Operating Plan - (MTOP) Resource Provision Data - (RPD) Task Cards - (TC) Job Cards - (JC)

The Operator Maintenance Programme (OMP) The Operator Maintenance Programme (OMP) contains the scheduled maintenance tasks applicable to an Airbus fleet. It is created using the Maintenance Planning Document (MPD) and each individual aircraft configuration as a basis.

SHEET 2 - 09/09

AirPl@n deliverables

The Line Check List (LCL) The Line Check List (LCL) contains all the scheduled maintenance tasks applicable to an Airbus fleet that are considered as part of the line maintenance (preflight, transit, daily, weekly).

The Maintenance Task Operating Plan (MTOP)

The Maintenance Task Operating Plan (MTOP) defines the most appropriate schedule of OMP tasks according to each operators maintenance concept: operators strategy, aircrafts utilization and availability, manpower/material resources, aircraft age. It shows the distribution of OMP tasks into maintenance check events over a defined period of time. Each event highlights the total number of tasks and the associated workload.
SHEET 2 - 09/09

The Resource Provision Data (RPD)

The Resource Provision Data (RPD) provides material resource data such as expendables, consumables, tools/ground support equipment for each task identified in an OMP. This information is directly extracted from operators AMM and IPC.

The Task Card (TC) The Task Card (TC) summarizes to the mechanics what maintenance operations have to be done for a given maintenance check. The data is retrieved from OMP and RPD.

AirPl@n packages

Basic package
360
330 30 300 60

Extended package
360
330 30 300 60

Line check package

360
30 330 300 60

270 90
240 120 120 240 210 210 150 150

270 90
240 120 210 150

270

Core Offer
Features
View / search / filter / download OMP, RPD data in various formats for further processing (e.g. data loading in operator's MIS), Produce on-demand task cards from OMP.

Options
Produce on-demand or pre-generated Job Cards from OMP.

Maintenance Planning Document,

Based on

Aircraft Modification Status, Aircraft SB status.

Core offer
Deliverable format
OMP in HTML, SGML, XLS, PDF and TSDF, RPD in HTML, SGML, XLS, Task Cards in PDF.

RPD in HTML, SGML, XLS, Task Cards in PDF.

Options
Job Cards in PDF or RTF.

Options
MTOP in HTML, SGML, XLS and TSDF, Job Cards in PDF or RTF.

Options
Job Cards in PDF or RTF.

AIRBUS S.A.S. 2009 All rights reserved

90 180

180

180

Core Offer
View / search / filter / download OMP, RPD data in various formats for further processing (e.g. data loading in operator's MIS), Produce on-demand task cards from OMP.

Core Offer
View / search / filter / download LCL data in various formats, Print LCL as check list to accomplish each type of line maintenance event (preflight, transit, daily, weekly, etc,).

Options
View / search / filter / download MTOP data in various formats for further processing, Produce on-demand task cards from MTOP, Produce on-demand or pre-generated Job Cards from OMP and MTOP.

Options
Produce on-demand Job Cards from LCL.

Maintenance Planning Document, Aircraft Modification Status, Aircraft SB status, Operator's task customization input, Operators policy / experience, National Authority requirements, Aircraft utilization and planning concept input (if option MTOP is selected).

Aircraft Modification Status, Aircraft SB status, Maintenance Planning Document, Operator's task customization input, Operators policy / experience, National Authority requirements.

Core offer
OMP in HTML, SGML, XLS, PDF, RTF and TSDF,

Core offer
LCL in HTML, SGML, PDF and RTF.

AirPl@n packages

AirPl@n
Designed for operators who want to create / update their maintenance programme and / or planning

INPUT

OPERATOR PROCESSES

MPD Other documents Aircraft modification status

Prepare maintenance programme (1)

Maintenance programme

Forecast aircraft utilization (FH/YE and FH/FC) maintenance concept

Define maintenance planning (2)

Maintenance plan

Maintenance plan

Work order

Prepare maintenance check (3)

Task Cards Job Cards Maintenance check

Maintenance Information System PACKAGES BASIC PACKAGE DELIVERABLES

BASIC OMP EXTENDED OMP LINE CHECK LIST

Maintenance check reporting

DELIVERABLES

DELIVERABLES TASK CARDS RPD + JOB CARDS

EXTENDED PACKAGE

+ MTOP

TASK CARDS RPD + JOB CARDS + LINE CHECK SUPPORTING DATA

LINE CHECK PACKAGE

+ Package option

SHEET 3 - 09/09

AirPl@n packages

Services benefits
Time savings
12 0

360

AirPl@n basic packa

30 0

30

33 0

Concentrate on your core activities and benefit from Airbus expertize with competitive lead-time,

Cost savings
Reduce your direct and indirect maintenance costs,

Availability
Optimize aircraft availability,

Quality
High level of confidence in deliverable quality,
60

360

Expertize
Consideration of best industry practices.
90

30

33 0

Technology benefits
Web based
Full compatibility with ADOC based products (AirN@v Family),

Up-to-date
Produce your Task Cards and Job Cards synchronized with your maintenance programme revision,
360
30 33 0

Appropriate
Filter Task Cards and Job Cards content to the aircraft tail number.

SHEET 3 - 09/09

12

Download deliverables in a large variety of formats compliant with your Maintenance Information System,

90

Flexible

12

60

60

270 90
24 0 21 15 0 0

Core offer comprizing: Basic OMP, RPD and Task

The Basic OMP consists of a task selection from based on the aircraft configuration known by Airb

180
30 0

Options: Job Cards

AirPl@n extended p

Core offer comprizing: Extended OMP, RPD and T

270

24 0

The Extended OMP consists of a task selection fr based on the aircraft configuration known by Airb and interval (VR/NR) customization, specific tasks sources, introductions compliant with operators r

Options: MTOP and/or Job Cards

21

15 0

180
30 0

The MTOP is based on the Extended OMP and co planning scenario.

AirPl@n line check li

270

Core offer comprizing: Line Check lists (LCL)

24 0

LCL are supplied as Task Cards that can directly b by your mechanics. External inspection tasks are in a walk-around diagram sequence.

21

15 0

180

Options: Line Check Supporting Dat

LCSD are the Job Cards required for LCL accomp

age
OMP (Operator Maintenance Programme)

cards
RPD (Resource Provision Data)

the MPD bus.

ackage
Additional customisaton compared to basic OMP

Task cards
OMP (Operator Maintenance Programme)

om the MPD bus, plus task from other regulations.

Task cards OMP introductions

onsiders one

st package

be used presented
Line Check List (LCL) daily check

ta (LCSD)

plishment.

AirPl@n packages

Supporting planning package

360
330 30 300 60

Supporting Job Cards package

360
30 330 300 60

270 90
240 120 120 240 210 210 150 150

270

Features

Search / filter data in various formats from OMP and MTOP, View / download data for further processing (e.g. data loading in operator's MIS) from OMP and MTOP.

Based on

Operators maintenance programme (standard Airbus MPD layout), Aircraft utilization and planning concept input.

Deliverable format

OMP in HTML, SGML and XLS, MTOP in HTML, SGML and XLS.

AIRBUS S.A.S. 2009 All rights reserved

90 180

Search / filter data in various formats from OMP and RPD, View / download data for further processing (e.g. data loading in operator's MIS) from OMP, Produce on-demand or pre-generated Job Cards from OMP.

Operators maintenance programme (standard Airbus MPD layout).

OMP in HTML, SGML and XLS, Job Cards in PDF or RTF.

180

AirPl@n packages

AirPl@n
Designed for operators who already have a maintenance programme

INPUT

OPERATOR PROCESSES

MPD Other documents Aircraft modification status

Prepare maintenance programme (1)

Maintenance programme

Forecast aircraft utilization (FH/YE and FH/FC) maintenance concept

Define maintenance planning (2)

Maintenance plan

Maintenance plan

Work order

Prepare maintenance check (3)

Task Cards Job Cards Maintenance check

Maintenance Information System PACKAGES SUPPORTING PLANNING PACKAGE SUPPORTING JOB CARDS PACKAGE DELIVERABLES
ADAPTED OMP ADAPTED OMP

Maintenance check reporting

DELIVERABLES

DELIVERABLES

MTOP

JOB CARDS

SHEET 4 - 09/09

AirPl@n packages

Services benefits
Time savings
12 0

360

30 60

270 90

AirPl@n supporting planning

Core offer comprizing: MTOP based on your maintenance programme

Concentrate on your core activities and benefit from Airbus expertize with competitive lead-times,

30

33 0

Cost savings
Reduce your direct and indirect maintenance costs,

Availability
Optimize aircraft availability,

Quality
High level of confidence in deliverable quality,

Expertize
Consideration of best industry practices.
30 60

360

33 0

Full compatibility with ADOC based products (AirN@v Family),

Up-to-date
Produce Job Cards synchronised with your maintenance programme revision,

Flexible
Download deliverables in a large variety of formats compliant with your Maintenance Information System,

Appropriate
Filter Job Cards content to the aircraft tail number.

SHEET 4 - 09/09

12

Web based

90

Technology benefits

24 0

21

15 0

180
30 0

Creation of a customized Maintenance Planning ( on a maintenance concept. The MTOP is based o received from operators maintenance programme

AirPl@n supporting Job Cards

270

24 0

Core offer comprizing: Job Cards based on your maintenance programme

21

15 0

180

On-demand generation / creation of a set of Job The Job Cards are based on inputs received from maintenance programme (adapted OMP).

OMP (Operator Maintenance Programme)

MTOP (Maintenance Task Operating Plan)

MTOP) based on inputs e (adapted OMP).

Event total man-hours

360

340

120

Maintenance events frequency 600 flight hours

Aircraft yearly utilisation 3000 flight hours

OMP (Operator Maintenance Programme)

Job cards

Cards. m operators

AirPl@n packages

Programme optimization package

360
330 30 300 60

Planning optimization package

360
330 30 300 60

Customized tool recommendation package

360
330 30 300 60

Bridging package
360
30 330 300 60

270 90
240 120 120 240 210 210 150 150

270 90
240

270 90
240 120

270

Features

Assess Airbus recommendations (e.g. prioritization for implementation), Implement selected recommendations, Amend current maintenance programme, Monitor change effectiveness.

Assess Airbus recommendations (e.g. prioritization for implementation), Implement selected recommendations, Amend current maintenance concept, Monitor change effectiveness.

Assess Airbus recommendations (e.g. prioritization for implementation), Implement selected recommendations, Amend GSE and Tools investment plan

Based on

Operators Maintenance Programme (Standard Airbus MPD layout).

Operators Maintenance Programme (standard Airbus MPD layout), Maintenance concept.

Maintenance Planning Concept GSE and Tools technical data Resource Provision Data

Optimized OMP in XLS,

Optimized MTOP in XLS, Recommendation dossier in PDF.

Deliverable format

Recommendation dossier in PDF.

MTOP in XLS with GSE and Tools data, Recommendation dossier and Investment Plan in PDF.

AIRBUS S.A.S. 2009 All rights reserved

120

90 180

210

210

150

150

180

180

Amend the relevant documents (current OMP or MTOP), Accomplish bridge check with the set of supplied Task Cards and Job Cards.

Operators Maintenance Programme (Standard Airbus MPD layout), Maintenance concept, Maintenance records (Details of tasks' last accomplishment).

180

New OMP and/or MTOP in XLS, Task Cards for bridge maintenance check in PDF, Job Cards for bridge maintenance check in PDF, Recommendation dossier in PDF.

AirPl@n packages

AirPl@n
Designed for operators who want to go further

INPUT

OPERATOR PROCESSES

MPD Other documents Aircraft modification status

Prepare maintenance programme (1)

Maintenance programme

Forecast aircraft utilization (FH/YE and FH/FC) maintenance concept

Define maintenance planning (2)

Maintenance plan

Maintenance plan

Work order

Prepare maintenance check (3)

Task Cards Job Cards Maintenance check

Maintenance Information System

Maintenance check reporting

PACKAGES

DELIVERABLES

DELIVERABLES

DELIVERABLES

PROGRAMME OPTIMISATION PACKAGE

RECOMMENDATION FOR OMP OPTIMISATION

PLANNING OPTIMISATION PACKAGE

RECOMMENDATION FOR MTOP OPTIMISATION

BRIDGING PACKAGE CUSTOMISED TOOL RECOMMENDATION

ADAPTED OMP

OPERATOR'S MTOP

TASK/JOB CARDS FOR BRIDGING CHECK GSE & TOOLS PROVISIONING

SHEET 5 - 09/09

AirPl@n packages

Services benefits
Time savings
12 0

360

30 60

270 90

Programme optimiza package

Concentrate on your core activities and benefit from Airbus expertize with competitive lead-times,

30

33 0

Cost savings
Reduce your direct and indirect maintenance costs,

Availability Quality
High level of confidence in deliverable quality,
60

360

30

33 0

Optimize aircraft availability,

90

Expertize
Consideration of best industry practices.
360

30

33 0

360

30

33 0

SHEET 5 - 09/09

12

12

12

60

60

24 0

Assessment of your Operators Maintenance Prog (OMP) versus Airbus standards,

21

15 0

Improvement / recommendations (e.g. review of t and origin, task efficiency, deletion, addition, redu SB embodiment, fleet standardization, Reliability C

180
30 0

Planning optimizatio package

270

Assessment of your maintenance planning or task Creation of a set of planning concepts (MTOP) in accordance with your expectations,

24 0

21

15 0

Improvement recommendations (e.g. review of tas tasks relationships / conflicts, extensive tasks, zoning and access commonalities / conflicts, over skills distribution per type of check, tooling require

180
30 0

270 90
24 0 21 15 0 0

Customized Tool Re (CTR) package

Timely identification of GSE and Tools needs acco to your planning concept for an efficient provision

180
30 0

Bridging package
270

Aircraft assessment of events having an impact on the maintenance planning, - Aircraft maintenance programme change (e.g. 2nd hand aircraft integration into a fleet), - Aircraft operation change (e.g. from low to high

90
24 0 21 15 0 0

180

- Maintenance concept change (e.g. from block to

Provide the operator with a work package (Task C for the bridging check enabling transition from th planning concept (MTOP 1) to the new one (MTO

ation

Maintenance programme content assessment for optimisation

6%

1% Customer's OMP tasks fully equivalent to Airbus OMP tasks Customer's OMP tasks different from Airbus OMP tasks 62% Customer's OMP tasks unknown in Airbus OMP Airbus OMP tasks unknown in Customer's OMP

gramme
31%

task interval undancy, Control Programme).

Cumulative man-hours workload up to 6 YE 6000 FH/YE 8 FH/FC - source A380 MPD

4500 4000 3500 3000 2500 2000 1500 1000 man hours 500 0 30000 12000 15000 18000 21000 24000 27000 36000 33000 0 3000 6000 9000 Up to "1C" event: - Option 1: +150 man-hours - Option 2: +20 man-hours Up to the "6YE" event: - Option 1: +546 man-hours - Option 2: +97 man-hours Up to "2C" event: - Option 1: +340 man-hours - Option 2: +46 man-hours Option 1 (760 flight hours) Option 2 (1000 flight hours) Option 3 (1500 flight hours)

k packaging concept,

sk interval distribution,

rall check man-hours, ements).

flight hours

ecommendation
500000 Part number
RT15050-001

Description
JACK - TYPE CHANGE

Supplier code
D2029

Quantity
2

Budgetary unit price

18580 USD

400000 300000 200000 100000 USD 0 0 year 1 year 2 year 3 year 4 year 5 year 6 Tool X, Y, Z

ording ning.

SCHEDULED TASK INTERVAL

72 MO

UNSCHEDULED EVENT 1st OCCURENCE

48 MO

COMMONALITY
NONE

LOAN AVAILABILITY
HAMBURG QTY 1

LEAD TIME
3 WEEKS

MPD 321700-00004-01 BRAKE OR WHEEL CHANGE

TEM
07-12-00

AMM
07-12-00

INVESTMENT PLAN
YEAR 1

year of investment

Planning Impact on aircraft operation changes and identification of tasks to be performed during bridging checks
MTOP 1 MTOP 2

utilization),

o equalized concept),

Cards and Job Cards) e former maintenance P 2).

Bridging check

AirPl@n distribution and media

AirPl@n
Distribution and media

Data delivered in the frame of AirPl@n suite of services is published on-line (AirbusWorld secured area) and off-line (DVD delivery).

On-line AirbusWorld/My On-line Services

Off-line Stand-alone/delivery DVD

Packages subject to delivery in HTML format include an AirPl@n database, accessible from ADOC N@vigator browser. This implies minimum hardware and software requirements, 100% identical to AirN@v database.

AirPl@n Database

SHEET 6 - 09/09

AirPl@n distribution and media

Further information and guidance on AirbusWorld Maintenance & Engineering Community

Browse "Prepare Maintenance" pages to get a full view of Airbus Scheduled Maintenance Processes. Access to Customer Services Catalogue
Original screen shot?

Register for our Scheduled Maintenance Programme seminar to benefit from best pratices.

Access AirPl@n Simulator enabling you to run a planning simulation based on your maintenance concept.
AIRBUS S.A.S. 2009 All rights reserved

Glossary
AMM: Aircraft Maintenance Manual AMTOSS: Aircraft Maintenance Task Oriented Support System HTML: Hypertext Markup Language IPC: Illustrated Parts Catalogue LCL: Line Check List MIS: Maintenance Information System MPD: Maintenance Planning Document MRBR: Maintenance Review Board Report MTOP: Maintenance Task Operating Plan NR: National Requirement OEM: Original Equipment Manufacturer OMP: Operator Maintenance Programme PDF: Portable Document Format RPD: Resource Provision Data SB: Service Bulletin SGML: Standard Generalized Mark-up Language TC: Task Cards TSDF: Task Structured Data File
AIRBUS S.A.S. 31707 BLAGNAC CEDEX, FRANCE
CONCEPT DESIGN GDIC PHOTOS BY AIRBUS SEPTEMBER 2009 PRINTED IN FRANCE REFERENCE 065/09 AIRBUS S.A.S. 2009 ALL RIGHTS RESERVED AIRBUS, ITS LOGO, A300, A310, A318, A319, A320, A321, A330, A340, A350, A380, A400M ARE REGISTERED TRADEMARKS

VR: Vendor Recommendation WP: Work Packages XML: eXtensible Mark-up Language

By taking delivery of this Brochure (hereafter Brochure), you accept on behalf of your company to comply with the following: No other property rights are granted by the delivery of this Brochure than the right to read it, for the sole purpose of information. This Brochure, its content, illustrations and photos shall not be modified nor reproduced without prior written consent of Airbus S.A.S. This Brochure and the materials it contains shall not, in whole or in part, be sold, rented, or licensed to any third party subject to payment or not. This Brochure may contain market-sensitive or other information that is correct at the time of going to press. This information involves a number of factors which could change over time, affecting the true public representation. Airbus assumes no obligation to update any information contained in this document or with respect to the information described herein. The statements made herein do not constitute an offer or form part of any contract. They are based on Airbus information and are expressed in good faith but no warranty or representation is given as to their accuracy. When additional information is required, Airbus S.A.S can be contacted to provide further details. Airbus S.A.S shall assume no liability for any damage in connection with the use of this Brochure and the materials it contains, even if Airbus S.A.S has been advised of the likelihood of such damages. This licence is governed by French law and exclusive jurisdiction is given to the courts and tribunals of Toulouse (France) without prejudice to the right of Airbus to bring proceedings for infringement of copyright or any other intellectual property right in any other court of competent jurisdiction.

Point of contact
Your Customer Support Director Further details available in Customer Services e-Catalogue