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Description
Rotation/position adjustment
Using the grayscale and normalized correlation functions the CV-500 Series rotates the reference image within the specified angle range to find the reference image with the highest correlation ratio. This rotation method enhances the detection ability of angled images ensuring high speed and high accuracy detection.
The X, Y, and q deviations can be instantaneously detected and corrected.

CV-500 Series
Features
G Controller features built-in LCD monitor G Low-cost, 2-camera connection G Rotation/Position adjustment is tops in this class G High-accuracy sub-pixel measurement G Easy-to-use and Compact

CV-500 Conventional product The speed is doubled.

Sub-pixel processing provides 10 times the resolution of conventional models

Conventional systems process an image in units of one pixel. The CV500 Series provides a higher accuracy by processing in units of 0.1 pixel. This method ensures precise measurement and positioning.

The resolution is improved Units of pixels Units of 0.1 pixels by 10

times.

Conventional method

Sub-pixel method

A vertex detection error occurs.

The vertex can be accurately detected.

A low-cost space saving vision system

KEYENCE is the first to develop the built-in controller monitor. The CV500 Series provides the highest-level performance in this class, at a low cost. One controller can connect to two cameras. Images from both cameras can be processed simultaneously without decreasing the processing speed. A two-camera system offers a wider range of applications by using the split screen display and the combined display.

+
The work of two or more vision systems is available with the low-cost, compact CV-500 Series.

No PC or software required
The CV-500 Series has been designed to operate as a stand-alone unit. The Easy Action System makes set-up simple, a PC or specialized software is not required to set-up the system. As RS-232C connection is, however, provided for optional PC communication.

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Built-in-monitor Vision Systems

CV-500

Applications
Area

Robot Control (Absolute Position, Angle)

Measurement of IC Leads (Pitch, Edge, Sub-pixel)

Detection of Missing Objects (Edge, Area Detection)

Diameter Measurement of Paper Containers (Edge Detection)

Specifications
Controller
Type Model No. of pixels Process cycle Binary level Upper limit Lower limit Built-in monitor type CV-551 512 (H) x 480 (V): 240,000 pixels 30 c/s (Varies depending on setting.) 1 level/window (256-level setting) 1 level/window (256-level setting) 16 programs (8 programs when two cameras are used) (Programs are externally selectable.) 16 screens (1 screen/program or 2 screens/program) Area sensor Absolute position detection Relative position detection Width measurement Gap/pitch measurement Edge count Adjustment Position adjustment Data calculation Camera input External trigger Input Control input Program selection Continuous detection Screen registration Panel LCD monitor Video output Interface Control output Numerical value output Display language Power supply voltage Current consumption Ambient temperature Weight Controller: Approx. 865 g 1.4 A 0 to +40C Controller: Approx. 290 g, Remote control console: Approx. 160 g Backlight 8 max./program, Black/white selection allowed, Window shape: square/circle/free square 4/program, Detecting range setting allowed, Window shape: square 3/program, Detecting range setting allowed, Window shape: square 8/program, Detecting range setting allowed, Window shape: square 8/program, Detecting range setting allowed, Window shape: square 8/program, Detecting range setting allowed, Window shape: square X-/Y-axis direction, Angle (45 ) Unit conversion (pixel, mm, inch) 2 1 (Non-voltage input) Data input (x4), 16 programs selectable (Non-voltage input) Detection is continued without an external trigger when program No. is changed while CONT input is on. (Non-voltage input) Screen is registered by a trigger signal while REC input is on. TFT 5.5 inch, full color Cold cathode fluorescent tube (Life: 40,000 hrs) Conforms to NTSC standards Data output and control input through RS-232C (Baud rate: 57,600 bps max. selectable) NPN: 9, 50 mA max. (30 V max.), N.O./N.C. selectable Binary 13 bits, 10 mA max. (30 V max.) English/Japanese selectable 24 VDC 10% 700 mA Not provided Not provided Separate monitor type CV-501

Program registration No. of registered screens

Inspection Functions

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CV-500 Built-in-monitor Vision Systems

Camera
Model Image pickup element Electronic shutter Lens mount method Ambient temperature Weight CV-050 1/3 inch CCD video element, Square-pixel all reading, 350,000 pixels 1/30, 1/50, 1/60, 1/100, 1/125, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 C mount 0 to +40C Camera: Approx. 310 g (including 3 m 9.8' cable), Lens: Approx. 44 g (CV-L16)

Functions
EASY program designed for easy operation
E.A.S. Y. The E.A.S.Y. (Easy Action System) program is designed for easier on-site operation, reducing set-up costs.
Drop down menu bar The menu bar is separate from the image projection area. The display function is enhanced to provide easy viewing and operation.
CAM1 CAM2 RUN No.1 MODE ABSPOS SHUTTER SCRN REG WIND 2 MENU PATT CAM1 CAM2 RUN No.1 MODE ABSPOS SHUTTER 1/30 1/50 1/60 1/100 1/125 1/250 1/500 1/1000 1/2000 1/4000 1/10000

DATA X=+374.0 Y=+343.0 ANG=01 FIT=086

Color display

Drop down menu

Pre-positioning function The images of randomly positioned targets are captured and corrected on the screen. The target is then instantaneously registered.

One click function The new one click function makes even binary level setting for area differentiation simple, by just clicking on the differentiation point. A zoom function is provided to simplify the selection of small points.

One touch panel keys The panel keys allow you to select settings without using the special remote control. The panel keys work for program switching or window checking in the RUN mode. (CV-551)

Remote control input Optional remote control is also available.

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CV-500

The newly developed PLP-LSI and RISC CPU support differentiation/measurement.

PLP-RISC Due to the newly developed PLP-LSI (Pipe Line Process-LSI) and high-speed RISC CPU, processing required for the differentiation/measurement modes can be performed at a high speed. The PLP-LSI and RISC CPU support all the functions. Sub-pixel processing The sub-pixel processing method uses 0.1 pixels as the basic unit in image processing, providing a higher resolution. In addition to sub-pixel processing, reading all square-latticed pixels allows high-accuracy measurement. 256-level gray processing Gray processing recognizes 256-level brightness data of the image and uses the data for detection. Moreover, normalized correlation processing allows stable inspection, even if the ambient brightness changes. Tolerance judgement/judgement output Tolerances can be set and judged in each window. The judgement result can be checked with the indicator on the menu screen. And the judgement result signal can be output from the terminal. High-speed position adjustment Position adjustment in the rotational direction is performed at the highest speed in this class. The position deviation of targets travelling on the line is corrected on the screen. This function is useful to differentiate targets that cannot be positioned easily. Synchronizing shutter function The synchronizing shutter function is used to reliably capture a target travelling on the line at high speed. This allows correct, high-accuracy inspection. Auto-sequence function The previously registered inspection programs can be switched automatically and quickly using a trigger signal. The auto-sequence function allows complicated multipoint inspection in a short time. Two cameras connectable Two cameras can be connected to a single controller. This allows simultaneous inspection of 2 differentiation areas. And measurement can be performed using images displayed on the screen split into 2 sections or images resulting from window composition. Digital interface The CV-500 Series can be connected to a personal computer through the RS-232C. The settings can be easily stored or called out, and the data can be easily output. Scaling The measured dimensions or position coordinates are normally displayed in units of pixels. When the data calculation is set, these values can be converted and displayed in units of mm or m.

Product Variations
The all-in-one unit provides space and wiring savings
Built-in color LCD monitor version CV-551

Compact unit without a built-in monitor provides the same level of performance
Compact version CV-501

* Remote control input (optional) is also available.

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System Configurations
16-mm 0.63" lens Special CCD camera

CV-L16
(optional)

CV-050
(Cable length: 3 m 9.8') *Remote control console (Included with the CV-501.) (Optional with the CV-551.)

Color LCD monitor

Monochrome monitor

CV-M30

CV-M11

Controller Photoelectric sensor, proximity sensor, etc.

CV-551
SCREEN WINDOW RUN PROG PROGRAM No.

(Cable length: 3 m 9.8') Pin plug

CV-501
Monitor cable (Cable length: 2 m 6.6')(Included with the CV-501)

ESC

Power supply unit KV-U3

ENT CLEAR
POWER

TRIG CV-551

*RS-232C link cable (Cable length: 3 m 9.8') OP-27221+OP-25057 (D-sub 9 pin)

I/O cable OP-35341 Indicator, buzzer, etc. Control output

Programmable logic controller KV-300 Series

Personal computer

*KV link cable (Cable length: 3 m 9.8') OP-25254 *Any one of the asterisked units can be connected to the controller.

Options

CV-L3 3.5-mm 0.14" lens CV-L6 6-mm 0.24" lens CV-L16 16-mm 0.63" lens CV-L50 50-mm 1.97" lens

CV-R11 Ring lamp

CV-M30 TFT color monitor

OP-35406 Close-up adapter set

KV-U3 Power supply unit

OP-35340 Controller stand for CV-551

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CV-500

Dimensions
Unit: mm Inch

Controller
CV-501
0.16" 4 130 5.12" 120 4.72" 2-4.4 0.17" (Mounting hole) (44) 1.73" 43 1.69" 27.3 1.07" 35.4 1.39" 101 3.98"

CV-551
(7.52") (191) (Dimension of mounting bracket) 175 6.89" 22.3 0.88" 111 (Effective display area) 4.37" 25 23.2 0.98" 0.91" Mounting 2.17" bracket 55 Panel thickness: 1.2 to 4.0 mm 0.05" to 0.16"

0.20" 5

90 3.54" 90 3.54"

60 83 2.36"3.15" (Effective display area) 130 5.12"

Mounting screw

2 0.08" 4.4 0.17"

4.4 0.17"

(70) 2.76"
(45) 1.77"

Remote control console

R0.08" R2 3 0.12" 23 091" 12 0.12"

Camera
CV-050
6.6 0.26" 42.8 10 1.69" 0.39" Cable length: 3 m 9.8' 0.31" 8-M3 Depth 4 max. 8 0.16" 28 18 1.10" 0.71" 0.47" 12 15 0.59" 1/4-20UNC Depth 5 max. 0.20"

44 1.73" 0.71" 18 12 0.47"

30 1.18" 30 1.18"

32 1.26" 30 1.18"

103 4.06"

10 0.39"

0.26" 6.5 4.5 0.18" Cable length: 3 m 9.8'

11 0.43"

Mounting bracket is attached (accessory)

33 1.30" 39 1.54" 2 0.08" 15 0.59" 32 1.26" 0.5 0.02" 37 1.46" 24 0.94" 20 0.79" 60 4-R1.65 R0.06" 1/4-20UNC 50

Panel cutout

207 8.15" 124 0 4.88" +0.04" 0 169 0 8.15" +0.04" 0

+1 +1

174 6.85"

R9 R0.35"

4-R2.2 R0.09"

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CV-500 Built-in-monitor Vision Systems

Unit: mm Inch

TFT Color monitor (optional)

CV-M30

Panel cutout

125 4.92"

Panel thickness: 1.2 to 4.0 mm 0.05" to 0.16"

Mounting bracket Mounting screw 7.44" 189 124+ 1 0 4.88"+ 0.04" 0 123 4.84"

51 2.00" 5.40" 5.12" 3.27" 137 83 130 (Effective (Dimension display of mounting area) bracket) 20 40 90 111 4.37" (Effective display area) 160 6.30" 175 6.89" (Dimension of mounting bracket) 7 0.28" 52 2.05"

155+ 1 0 0.04" 6.10"+ 0

158 6.22"

Ring lamp (optional)

CV-R11 Lamp: When the mounting bracket (L) is attached
1.63"
41.5 Camera mounting slot

Amplifier (for CV-R11)

0.91" 23 0.71"

1.30"
33

140 5.51"

110 4.33"

1.89"
48

2.91"
92 18 30 74 90

40 1.57"
1.42" 2.17"
36 55

3.62" 1.18"

3.54"

8 0.31" 15 110 4.33" 15 0.59" 15 0.59" 80 3.15" 15 0.59"

46.4 43.2 98 3.86"

1.83"

1.70" 0.59" 15
42.5

1.67"

0.59"

Lens (optional)
A C max.

Lens dimensions CV-L3 CV-L6 CV-L16 CV-L50 3.5 mm 0.14" 6 mm 0.24" 16 mm 0.63" 50 mm 1.97"

A 45 mm 1.77" 32.8 mm 1.29" 29.3 mm 1.15" 32.0 mm 1.26"

B 37.5 mm 1.48" 37 mm 1.46" 25 mm 0.98" 37 mm 1.46"

C 25 mm 0.98" 24 mm 0.94" 22 mm 0.87" 23 mm 0.91"

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