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LED Lighting Solutions

Quick Start Guide


With NXP Driver ICs

Non-Isolated LED Drivers


Page 2

Mains Dimmable LED Drivers


Page 11

LED Lighting Solutions

Quick Start Guide


With NXP Driver ICs

High Power LED Driver


Page 21

Smart Lighting
Page 25

Design Tools
Page 28

Relevant Links
Page 29

Legal Information
Page 30 Benefit from interactive features in the online edition of this quick start guide : A click on a product type takes you to the corresponding product information page on the NXP website. There youll find data sheets and other design-support documents. To access the online selection guide, go to www.nxp.com/ledguide

Index
Page 32

Introduction
NXPs portfolio for LED lighting covers a wide range of applications, from low power, low cost, retrofit lamps to tube retrofit or higher power luminaires. This booklet will provide designers with solutions that can easily be implemented using the design support material available on www.nxp.com (reference boards, schematics, Gerber files, user manuals). It covers a full range of typical requirements, optimized for regional regulatory constraints. NXPs LED drivers for lighting allow you to design for: } High efficiency } Small PCB area } Very low component count } Low cost system BOM } Mains dimmable applications with high leading or trailing edge dimmer compatibility } Accurate LED current } High reliability, safety and lifetime The solutions are based on the following product ranges: } SSL2108x / UBA3070: a family of LED drivers for non-isolated applications that feature a very high efficiency and current accuracy, with a special focus on ease of integration, application size, and low system cost. } SSL2101 / SSL2102 / SSL2103: a family of LED drivers compatible with mains dimmers, offering full flexibility on design parameters. } SSL4101: for higher power applications when very high efficiency, high PF, and low THD are major targets. } Smart Lighting Networks: hardware/software solution for connected light networks so you can create advanced lighting systems that are easily controlled by IP-enabled devices like Smartphones, Tablets, and PCs. Designing a whole luminaire range is easy using NXPs full range of products that share the same core characteristics.

Visit us at www.nxp.com

1 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

1.

SSL2108x / UBA3070 Non-Isolated LED Drivers


The SSL2108x and UBA3070 are a family of LED drivers for non-isolated applications that feature a very high efficiency and current accuracy, with a special focus on ease of integration, application size, and low system cost.

1.1 100V, 50-60 Hz, 7W, Non-Isolated, Non-Dimmable


The SSL21081 is a highly integrated switching mode LED driver which enables constant current driving from the AC mains input in a standard SO8 package. It is a solution for small LED retrofit lamp applications. Key features include: } Low BOM count: full application with 14 components is possible } Small board size, fits E17, GU10 } High efficiency } PWM dimming option } External temperature control and protection option } Compatible with wall switches with indication light The SSL21081 supports buck converter topology and is suitable for non-isolated, non-dimmable LED retrofit lamps. It can drive a long LED string, up to a 70 V forward voltage and is most efficient with this type of LED module. The SSL2108x series is intended to operate at high output voltages. This board can be used in applications with small form factor lamp fittings, such as E17. Table 1. Board Specifications
PARAMETER AC line input voltage Output voltage Output current Output current dependency Efficiency Power factor Board dimension VALUE 85 V to 138 VAC > 20 V (DC) 100 mA better than 5% > 92% 0.6 22 x 18 x 12 COMMENT The board is optimized for 100 V/60 Hz. at 100 VAC mains; 70 V LED 100 VAC 10% at 70 V; 100 mA output 100 VAC 10% at 70 V; 100 mA output at 70 V; 100 mA output Length x width x height in mm

2 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

SSL21081 Demo Board: Efficiency as a Function of Input Voltage for Different LED Configurations
93 (%) 91
(1) (2) 019aac535

89

(3) (4) (5) (6)

87

65

85

105

125

Vi (V)

145

(1) 70 V; 50 Hz, (2) 70 V; 60 Hz, (3) 48 V; 50 Hz, (4) 48 V; 60 Hz, (5) 35 V; 50 Hz, (6) 35 V; 60 Hz

SSL21081 Demo Board: EMC Measurement L-Phase According to FCC15 Norm

aaa-000148

3 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

SSL21081 Board Schematic


L1 330 F U2 S1ZB60

1 J3 LED+
D1 STTH2R06A C3 0.47 F (250 V) L2 1 mH C4 150 pF (630 V)

1 3 4
C1 8.2 F (200 V) C2 0.22 F (250 V)

J1 1 VIN1

F1 1A (125 V)

HV SOURCE VCC

U1

1 2 3 4

DRAIN GND2 GND1 DVDT

1 J4 LED-

SSL21081

7 6 5

J2 1 VIN2

R1 10 1W R2B 4.7 1% R2A 4.3 1% C5 1 F (25 V)

NTC
C6 1000 pF

RT1 R3 1 k 1% 1608

aaa-000147

Actual SSL21081 PCB Photo and Layout

aaa-000151

aaa-000150

aaa-000152

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Further Reading: User Manual UM10482, Datasheet SSL2108x Order Number (12nc): 9352 959 23598 Board ID: SSL21081DB01

4 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

1.2 100 V 50-60 Hz, 10 W-12 W, Non-Isolated, Non-Dimmable


The SSL21082 is a highly integrated switching mode LED driver which enables constant current driving from mains input. It is a solution for small LED retrofit lamp applications, especially for low-power factor design. This board can be used in applications with small form factor lamp fittings, such as E26. Key features include: } Low BOM count, a full application is possible with 15 components } High efficiency } Small board size, fits E26 } PWM dimming option } External temperature control and protection option } Compatible with wall switches that have an indication light } Brownout protection The SSL21082 supports buck converter topology and is suitable for non-isolated, nondimmable LED retrofit lamps. It can drive long LED strings with, for example, a 70 V forward voltage. The SSL2108 series is intended to operate with higher output voltages, as present in modern LED modules. It supports PWM dimming, is compatible with wall switches that have indication lights, and has an external temperature protection option to protect the board or the LEDs against over temperature. Table 2. Board Specifications
PARAMETER AC line input voltage Output voltage Output current Output current dependency Efficiency Power factor Board dimension VALUE 85 V to 138 VAC > 20 V (DC) 100 mA better than 5% > 92% 0.6 30 x 19 x 12 COMMENT The board is optimized for 100 VAC/60 Hz. at 100 VAC mains; 70 V LED 100 VAC 10% at 70 V; 125 mA output 100 VAC 10% at 70 V; 125 mA output at 70 V; 125 mA output Length x width x height in mm

5 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

SSL21082 Board Schematic


L1 330 H U1 1 S1ZB60 J1 VIN1 F1 1A (125 V) 2 3 C1 10 F C2 0.22 F (250 V) D1 STTH2R06A J3 LED+ C7 0.47 F (250 V) L2 0.7 mH C6 150 pF (630 V) J4 LED-

HV GND SOURCE VCC NTC GND


R3 7.5 1% C3 1 F (25 V) RT1 R4 1 k 1% C4 1000 pF

U2 1 12

DRAIN GND GND DVDT TONMAX GND

J2 VIN2

R1 10 1W R2 2.2 1%

11 2 10 3 SSL21082 9 4 8 5 7 6

C5 n.m.

019aac539

SSL21082 Demo Board: Efficiency as a Function of Output Voltage; for 100, 110, 120 VAC, 50-60 Hz
100 (%) 80
(1) (2) (3) (4) (5) (6) 019aac534

60

40

40

80

Vo (V)

120

(1) 100 V; 50 Hz, (2) 100 V; 60 Hz, (3) 110 V; 50 Hz, (4) 110 V; 60 Hz, (5) 120 V; 50 Hz, (6) 120 V; 60 Hz

6 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

Actual SSL21082 PCB Photos and Layout

aaa-000045

aaa-000046

aaa-000142

aaa-000143

Further Reading: User manual UM10481, Datasheet SSL2108x Order Number (12nc): 9352 959 25598 Board ID: SSL21082DB01

7 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

1.3 230 V, 50 Hz, 7.5 W-12 W, Non-Isolated, Non-Dimmable


The SSL21083 and SSL21084 are highly integrated switching mode LED drivers which enable constant current driving from the mains input. It is a solution for small LED retrofit lamp applications, especially for low-power factor design. Key features include: } } } } } } } High efficiency Small board size, fits GU10 Low BOM count; full application with 14 components is possible Brownout protection (SSL21084) PWM dimming option External temperature control and protection option Compatible with wall switches with indication light

The SSL21083 and SSL21084 are buck converters that are controller suitable for nonisolated, non-dimmable LED retrofit lamps. They can drive long LED strings with, typically, 70 V forward voltages. The SSL2108x series is intended to operate with higher output voltages, as present in modern LED modules. Table 3. Board Specifications
PARAMETER AC line input voltage Output voltage Output current Maximum power into LED load Efficiency Power factor Board dimensions NTC threshold IEC61000-3-2 compliant IEC55015 compliant VALUE 170 V (AC) to 260 V (AC) 20 V (DC) to 130 V (DC) 96 mA at 92 V LED 12.5W > 94% 0.6 > 0.8 17.5 x 53.5 x 17.5 60 C Yes Yes COMMENT optimized for 230 V (AC), 50 Hz 4% for 60 - 120 V LED 96 mA At 10 W; 70 V; 96 mA possible with lower efficiency Length x width x height in mm Adjustable depending on NTC and R3 Po > 8.5W -

8 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

PCB Photo (top: SSL21083; bottom: SSL21084)

aaa-000511

aaa-000512

aaa-000645

(1) Only inner part is needed for actual lamp.

aaa-000646

SSL21084 EMC Measurement L-Phase According to EN55015 Norm


NXP Semiconductors 15.Jun 11 15:30
dBV 100 90 1 PK MAXH 2 AV CLRWR

Att 10 dB 100 kHz

RBW 9 kHz MT 15 ms PREAMP OFF 1 MHz

Marker 1 [T2 ] 50.97 dBV 9.000000000 kHz 10 MHz


SGL

EN55015Q

80 TDF

70

60

50

EN55015A
6DB

40

30

20

10 0

9 kHz

30 MHz

aaa-000462
9 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

SSL21083 Demo Board: Efficiency (left) and Output Line Regulation (right)
(%) 100 98 96 94 92 90 170
aaa-000498

97 lo (mA) 96 95 94 93 92 91

aaa-000497

190

210

230

250

Vi (V)

270

90 170

190

210

230

250

Vi (V)

270

Board Schematics (top: SSL21083; bottom: SSL21084)


L1 1.5 mH C1 100 nF 400 V C2 2.2 F 400 V U1 D2

J5 (1 to 3)
C6 0.47 F 250 V

LED+

D1 1

HV SOURCE VCC NTC

1 2 3 4

DRAIN GND GND DVDT

L2 3.3 mH C5 100 pF 630 V

J5 (4 to 6) LED-

J6-1 L J6-2 N

R1 22

2
R2 13 J 300 V

3 4
R5 4.3 R6 4.7 C3 1 F 16 V

SSL21083

7 6 5

C4 1 nF 250 V

R3 18 k

R4 NTC 100 aaa-000504

L1 1.5 mH D2 C1 100 nF 400 V D1 1 C2 2.2 F 400 V U1

J5 (1 to 3) LED+
C6 0.47 F 250 V L2 3.3 mH C5 100 pF 630 V

HV GND SOURCE

1 2 3 4 5 6

12 11

DRAIN GND GND DVDT TONMAX GND

J5 (4 to 6) LED-

J6-1 L

R1 22 , 2 W

2
R2 13 J 300 V

3 4

VCC NTC GND


R5 4.3 R6 4.7

SSL21084

10 9 8 7

J6-2 N

C7 0603 n.m. C3 1 F 16 V C4 1000 pF R3 18 k R4 NTC 100 aaa-000464

Further Reading: User Manual UM10501, Datasheet SSL2108x Order Number (12nc): 9352 959 27598 Board ID: SSL21083DB01 Further Reading: User Manual UM10502, Datasheet SSL2108x Order Number (12nc): 9352 959 29598 Board ID: SSL21084DB01
10 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

2.

SSL2101 / SSL2102 / SSL2103 Mains Dimmable LED Drivers


The SSL210[123] is a family of LED drivers compatible with mains dimmers and offering full flexibility on design parameters.

2.1 120 V, 60 Hz, 7.5W, Isolated, Dimmable


This board is a 7.5W 120 V dimmable LED driver featuring the SSL2101. The board has a form factor that is compatible with the base of a GU10 LED lamp. The board uses a flyback converter to provide an isolated solution for mains-dimmable LED recessed-light applications. Key features include: } Wide dimming compatibility } Deep dimming capability } High power factor } Small form factor, fits GU10 } Cost-effective The board is available in two different versions, designed to support either a 5-LED or a 7-LED load with an output power of approximately 7.5W. The board operates at approximately 45 kHz and produces a regulated output current of 470 mA for the 5-LED load or 340 mA for the 7-LED load, with an efficiency of around 73%. Both versions are fully compliant with EMC regulations. Table 4. Board Specifications
PARAMETER AC line input voltage Output voltage Output current Efficiency Power factor Output current ripple Output current regulation VALUE 108 V (AC) to 132 V (AC) 16 V 22 V 455 mA 330 mA 73% 0.93 0.945 30% 22% better than 5% 5-LED string load 7-LED string load 5-LED string load 7-LED string load 10% offset nominal line voltage COMMENT Nominal input 120 V, 60 Hz 5-LED string load 7-LED string load 5-LED; 3.5% 7-LED; 3.5%

11 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

SSL2101 Board Dimensions and Photo


20.6 mm 18 mm

18 mm

34.1 mm

Table 5. Dimmer Compatibility


MANUFACTURER LUTRON LEVITON TYPES S-600, S-600P, S-600-H, TG-600PH, DVW-600PH, DVW-603GH, DVM-600PH, DV-603PG, DV-600P, DV Beta Build, CTCL-153PDH, GL-600PH, Credenza S31 6631, 6602, 6602-I, RPI06

SSL2101 Demo Board: Power Factor Over Input Voltage Range


1.00 power factor 0.95 0.90 0.85 0.80 0.75 108
(1) 5-LED (2) 7-LED

2 9. m m
019aac434
019aac460

019aac465

(2)

(1)

114

120

126 132 input voltage (V)

12 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

SSL2101 Board Schematic


W1
R1 68 C10 0.1 F 250 V C2 47 nF 250 V R9 3.9 k

BD1

D1 US1G-13-F

MOV1

L1 680 H C1 0.1 F 630 V C4 0.1 F 630 V C13 0.22 F 630 V R18 330 C3 100 pF

MB2S

W2

R2 68

RGND

isolation 8
D2 US1G-13-F

T1 1 2
D5 3A 100 V

R7 470 k

Q2 MPSA92

R6 2.4 k R3

pri

7 6 10

LED+
C5 1000 F 25 V C11 1000 F 25 V R19 0.3

RGND SBLEED
R5 110 k

U1

DRAIN GND GND GND

4 sec 5

R4 4.7 k

2.7 k

aux

WBLEED VCC GND

LED-

VCC

C12 22 nF 2 kV R12 0.68 R13 33 k

R8 14.3 k

C7 10 F 16 V

GND
R25 330 R11 470 k C8 330 pF R10 16.2 k

SSL2101

GND 2

SOURCE AUX ISENSE PWMLIMIT

BRIGHTNESS RC2 RC

R14 10

VCC
R15 18.7 k R16 20 k C9 180 pF R17 10 D6 BAV103

R20 10 k

R21 16.5 k

R22 22 k

D3 BZV55-B20

R23 20 k

D7 BZV55-B15 C6 4.7 F 25 V Q1 BCM847

RGND

IN4148

1
U2 LTV817 R24 330

D4

2 GND 2 GND 2
019aac453

Further Reading: User Manual UM10479, Datasheet SSL2101 Order Number (12nc): 9352 962 53598 Board ID: SSL2101DB05

13 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

2.2 120 V, 60 Hz, 7W, Non-Isolated, Dimmable


This board is a 7W 120 VAC triac dimmable LED driver featuring SSL2101. The board has a form factor that is compatible with the base of a GU10 LED lamp. The buck converter topology provides a simple and efficient solution for mains-dimmable LED recessed light applications not requiring galvanic isolation. Key features include: } Deep dimming capability } Wide dimmer compatibility } High power factor } Small form factor, fits GU10 } Cost-effectiveness The board is designed to drive a 5-LED load, delivering an output power of approximately 7W. The typical operating frequency is 54 kHz, and the reference board produces a steady output current of 440 mA at an efficiency > 73%. The board is fully compliant with EMC regulations. Table 6. Board Specifications
PARAMETER AC mains supply voltage Output Output current ripple Output current regulation Efficiency Power Factor VALUE 108 V (AC) to 132 V (AC) 16 V; 440 mA 11.4% +11.8%; -10% >73% 0.924 COMMENT nominal line input 120 V (AC), 60 Hz load: 5-LED string 10% offset nominal line voltage -

Table 7. Dimmer Compatibility


MANUFACTURER LUTRON LEVITON TYPES S-600, S-600P, S-600-H, TG-600PH, DVW-600PH, DVW-603GH, DVM-600PH, DV-603PG, DV-600P, DV Beta Build, CTCL-153PDH, GL-600PH, Credenza S31 6631, 6602, 6602-I, RPI06

14 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

SSL2101 Demo Board: Efficiency as a Function of AC Mains Input Voltage


019aac584

80 (%) 70

60

50 108

114

120

126

Vi (V)

132

SSL2101 Demo Board: Power Factor as a Function of AC Mains Input Voltage


019aac586

1.00 PF 0.95

0.90

0.85

0.80

0.75 108

114

120

126

Vi (V)

132

15 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

SSL2101 Board Schematic


W1
R1 68 C10 0.22 F BD1 D1 US1G-13-F L2 1 mH C1 0.1 F C2 10 F D3 BAV103 Q2 MPSA92 R6 2.4 k R3 R4 R7 150 k 4.7 k 2.7 k D2 BAV103 C3 10 F D4 BAV103

MOV1

B6S-G

W2

R2 68

RGND

C4 0.1 F

D5 MURS120

C5 470 F

2 RGND SBLEED
R5 110 k U1

DRAIN GND GND GND


R13 R12 0.56 100 k R14 10

WBLEED VCC GND

T1

VCC

D8 BZV55B75 R11 R8 14 k C7 4.7 F 100 k C8 330 pF R10 7.5 k

GND BRIGHTNESS RC2 RC

SSL2101

SOURCE AUX ISENSE PWMLIMIT

VCC
R15 18.7 k R16 20 k C9 180 pF R17 10 C6 4.7 F 019aac663 D6 BAV103

D7 BZV55C15

RGND

SSL2101 Demo Board: PCB Dimensions and Photo


15.3 mm 18 mm

18 mm

32.5 mm

Further Reading: User Manual UM10485, Datasheet SSL2101 Order Number (12nc): 9352 962 54598 Board ID: SSL2101DB06

9. 2 m m
019aac591

16 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

2.3 230 V, 50 Hz, 12 W, Non-Isolated, Dimmable


This circuit implements a Boundary Conduction Mode (BCM) buck converter using the SSL2103. It is mains-dimmable for both leading edge (triac) and trailing edge (transistor) dimmers. It is designed for demonstrating high performance and high efficiency. It produces a 400 mA regulated output current to drive 10 LEDs at a 230 V (AC) input. Efficiencies of up to 85% can be achieved. Key features include: } Buck converter operating in Boundary Conduction Mode (BCM) } Active damper and inrush current limiter } Mains-dimmable with leading and trailing edge dimmers } Intrinsically protected against short circuit } Fits E27 Table 8. Board Specifications
PARAMETER AC input voltage Output voltage Output voltage protection Output current Output power Efficiency Power factor Load current accuracy Dimming range Board dimensions VALUE 200 V (AC) to 260 V (AC) 31 V (DC) 36 V (DC) 400 mA 12.5 W > 85% > 0.8 better than 10% 100% to10% 63x 32 x 18 COMMENT optimized for 230 V (AC) with 10% variation 10 LEDs connected At nominal input voltage 10 LEDs connected At nominal input voltage at nominal input voltage at Tamb = 25 C; Vi = 230 V (AC), 10% For triac dimmer Length x width x height in mm

SSL2103 Demo Board Photo

019aac543

17 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

SSL2103 Demo Board: Efficiency as a Function of Input Voltage

(%) 91 87 83 79 75 190

95

019aac551

210

230

250

Vi (RMS)

270

SSL2103 Demo Board: Dimming Curve : Output current as a Function of Input Voltage

Io (mA) 400 300 200 100 0 110

500

019aac549

150

190

230

Vi (RMS)

270

18 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

SSL2103 Board Schematic


TP1 line
F1 1A C4 220 nF (310 V)

C6 470 pF R15 2.2 k 2W

D5 MBS6

Vrect

D7 RS1J

L2 ELC10D182E

TP4 LED+

R33 82 k R32 82 k D10 SMAJ400A D11 BZX84-C15 D12 BAV21WS-V R30 300 k Q1 MMBT2222A C17 1 nF C18 100 nF 3 2

TP3 neutral

C2 150 nF (300 V) 1 R31 1 k R10 2.2 R6 120 2W C20 47 nF 3 1 T3 BSP298 2 4 R18 10

C5 100 nF (310 V)

C3 100 nF (310 V)

D4 ES2G

C10 1000 F (35 V)

D8 BZG03C36 R35 10 k

RGND

2 3

L1

1 5

TP2 LED-

Vrect

R5 120 2W

R3 560 1W R4 560 1W 4 2 1 R14 56 k 3 R11 100 C19 1.5 nF D6 BZX384-C4V7 R20 22 k

A
R19 43 k

VCC
C14 100 nF C15 100 nF

CSV-RM6S_1S-6P-G D1 BAV21WS-V R1 100

VCC
C1 47 F (25 V)

Vrect VCC 3 14 13 12 11 4 10 GND


R21 10 R9 10 R17 10 3 2

D2 BZX384-C24

PBHV8140Z

R16 3.9 k R23 1 k

BAS28 2 1 3 4 D3 R26 C12 C7 10 nF 330 pF C9 1 nF R25 9.1 k 220 k R29 6.8 k

SB_DRV WB_DRV ISENSE RC RC2 BRIGHTNESS PWMLIMIT

U1 1 2 9 7 6 5 8

HVDET DRAIN PWR_DRV SOURCE AUX

AUX
T2 1 IPD60R385CP

R7 100

R2 47 k

R13 1.5

R8 1.2

R12 1.2

C8 100 pF

Vrect

R22 180 k

D9 BZD27C 150P

R27 200 k R28 13 k

R24 1 k C16 1 nF C11 1 nF

AUX

C13 4.7 F (25 V)

019aac546

SSL2103 Demo Board: Conducted Emissions for Line: AC Input = 230 V at 50 Hz (EN55015)

019aac556

19 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

Table 9. Tested TRIAC Dimmers


MANUFACTURER Berker Berker Bush-Jaeger Bush-Jaeger Ehmann Gira Gira Opus TYPE 2819 2873 2250U 2200U T10 0300 1184 852.390x

Table 10. Tested Transistor Dimmers


MANUFACTURER Jung Jung Berker Berker Bush-Jaeger Gira PEHA Legrand TYPE 243 EX 225 TDE 2874 286710 6513U 0307 433 HAB 784.06

Further Reading: User Manual UM10474, Datasheet SSL2103 Order Number (12nc): 9352 956 58598 Board ID: SSL2103DB04

20 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

3.

SSL4101 High Power LED Driver


The SSL4101 is intended for higher power applications when very high efficiency, high PF, and low THD are major targets.

3.1 Universal Mains, 150W, High Efficiency, 4-Channel LED Driver


This board combines the SSL4101 AC-to-DC SSL driver, the TEA1761 synchronous rectifier, and UBA3070 DC-to-DC buck controller IC for maximum flexibility and performance. The overall efficiency for the unit from AC input to 4-channel DC output is 92%. The complete solution meets all safety and EMI regulations. Typical applications include street lighting, parking garage and area lighting, industrial high-bay and low-bay lighting and commercial interior lighting. Key features include: } 4-channel current output, 1A per channel @ 36 V (DC) } Highly efficient > 90% } High power factor > 0.90 } Universal mains: input 108-305 V (AC) } Low input current total harmonic distortion (THD) < 10% (at full load) } 4 x PWM dimming input control } Small form factor } Low BOM count.

21 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

SSL4101DB01 Efficiency () AC-DC converter as a function of DC output power (Po); (1) 277V; (2) 230V; (3) 120V
97 (%) 95
(1) (2) 019aac392

93

(3)

91

89

50

100

DC load (W)

150

SSL4101DB01 Efficiency () DC-DC convert as function of number of LEDs


100 (%) 90 80 70 60 50 40 30 20 10 1 3 5 7 9 11 13 number of LEDs
019aac489

22 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

Schematic of the PFC+FB Controller SSL4101 together with the Synchronous Rectifier TEA1761
TB1 8 A (300 V)

R1 NTC 7R-2A

F1 4A C1 470 nF X2

L1 4 mH C3 4.7 nF Y2 C2 4.7 nF Y2

L2 5 mH

L3 68 H R3 1M 1 % HV R2 1M 1 % HV C5 100 nF X2 D1 GBU806

3 E1 2 108-305 V (AC)

E3

C4 100 nF X2 L4 68 H

L5 696 H

D2 L6 LPB-320u-4A3FX BYV25D-600 C6 470 nF X2 (1) E3 R4 4.7 M 1 % HV R5 4.7 M 1 % HV C7 68 F (500 V) C9 10 nF (1 kV) C8 4.7 nF Y2

primary +441 V (DC)


D16 C10 SMBJ78A 1 nF (350 V) D3 SMBJ78A R8 20 k (0.5 W)

secondary
D12 BAS21J

+19 V (DC)
J1

T1 TPK-710u-2A6FX

1
C26 33 F (35 V)

1.5 Arms

(1)

+48 V (DC)
TB2 15 A

(1)

D4 C27 SMAJ100A

C28 390 F (63 V) R31

1
C29 390 F (63 V) R32 C30 100 nF

E2

D6 PMEG2005ET R10 H1 R21 5.1 k R17 1k 10 (0.25 W) R11 12 k C13 100 nF

C12 10 nF

R6 53.6 k 1% (2) (2) (1) E3 Q1 IPA60R385CP R12 0.091 1 % (1 W) (1)

150 pF 220 (200 V) Q3 PSMN057-200P

E3

(1)

0.015 2010 (3) C31 68 nF X2 E4 R35 4.99 k 1% Q4 PBSS4032NT R47 2 (0.25 W) E5

D5 MUR1100E

HES_3323_B

R16 2 (0.25 W)

D7 PMEG2005ET

Q2 SPA08N80C3 R33 1k R20 1k R15 0.16 1 % (1 W) (1) D8

C14 470 pF (2) R22 1M 1%

R18 2 (0.25 W) R19 C16 470 pF 1k

R13 10 (0.25 W) R14 15 k C15 220 nF

R34 2 (0.25 W)

D15 PMEG2005ET

SRSENSE

PFCDRV

PFCSNS

VOSNS

FBDRV

FBSNS

R9 220 C11 220 pF (100 V)

n.c.

n.c.

HV

U3

n.c. 3

(3)

GND

(2)

C23 33 F (35 V)

BAS21J

10

11

12

13

14

15

16

U1

TEA1761
8 +19 V (DC) VCC 7 ISENSE 6 VSENSE 5 OPTO
+19 V (DC) C33 R44

(2)

SSL4101
C17 1 nF (100 V) R24 1M 1%

8 PFCAUX

7 VINSNS

6 PFCCMP

5 LATCH

4 FBAUX

3 FBCTRL

2 GND

1 VCC

R45 0

+48 V (DC)
R46 100 k C32 100 nF 3 C34 R37 C35 R38

DRIVER 4

1 nF 10 k

PFC unductor charge loop

C22 100 nF (2) (2)

D11 PMBD914 R29 287 k 1% R30 66.5 k 1%

D10 PMBD914 (2)

R36 287 k 1% C36 22 nF

PFC unductor discharge loop

19 V (DC)

R41 220

10 nF 10 k R39 93.1 k 1%

47 nF 10 k R43 R40 4.99 k 1% (3) 1M

flyback power loop


R23 61.9 k C18 2.2 F (10 V)

R25 33 k C19 470 nF (16 V) (2)

output power loop

C20 150 nF (16 V)

R26 10 k C21 10 nF R27 NTC 100 k (2)

4
R28 39 k C24 10 nF (2) C25 330 nF (16 V) (2)

(3)

U2 HCPL-817-W6CE

3
(2)

Aux. supply power loops

(2)

(2)

(2)

(2)

019aac283

Schematic of one of the 4 DC-DC Buck Converters with the UBA3070


VIN 1 +13 V +5 V
Cx9 0.1 F Rx7 1 M Cx3 0.1 F Cx1 1 F Dx0 V8P10-M3/86A Dx1 PMEG6010EP Lx1 47 H Qx1 PHT6N06T Cx2 4.7 F

TBx1

VCC GND PWM MASK


Rx4

Ux1 1 2 3 4 8

2 TB-2-5MM

DRAIN HVS GATE RSENSE

DRAIN2

PWMx

UBA3070

7 6 5

GATE2 Vsense
Cx4 Rx2

TB51

1 2

VIN

C52 330 F

Rx1 0.25

Cx5 22 pF

10 k

Dx3 PMBD914

Dx2 PMBD914

Rx3 10 k

1 nF 220 k

TB-2-5MM +13 V
TP1 R35 470 TP2 D52 BZV55-C16

+13 V
R51 1.5 k D51 BZX84-C5V1

+5 V
C51 1 F

J2 1 2 3 4 5

VIN

+13 V

J1 1 2 3 4 5

PWM3 PWM4

+5 V

PWM2 PWM1

019aac496

23 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

SSL4101DB01 Input Current (II) THD as a Function of DC Output Power (Po)


019aac394

19 II THD (%) 14
(1)

(2)

(3)

50

100

DC load (W)

150

(1) 277V (AC); (2) 230V (AC); (3) 120V (AC)

150W 4-Channel High Efficient LED Driver with SSL4101 and UBA3070

Further Reading: User Manual UM10469, UM10478, Datasheet SSL4101, UBA3070 Order Number (12nc): 9352 954 98598 Board ID: SSL4101DB02

24 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

4.

Smart Lighting
Our complete hardware/software solutions enable IP connectivity, where every light bulb has its own IP address, so you can create advanced lighting systems that are easily controlled by devices such as smartphones, tablets and PCs.

4.1 120 V, 15W Smart Lighting Reference Design LED Lamp


15 W dimmable SSL2108 LED driver, using the SSL21081. Key features of the LED driver include: } True constant-current source } PWM dimmable } Buck mode, efficiency > 95% } NTC temperature feedback } No LED forward voltage required } Low BOM cost and small size } Extensive protections } SO8 package Key features of the RF board include: } 2.4 GHz IEEE 802.15.4 compliant } Low operating power: 15/17.5 mA Tx/Rx } Low sleep current: 0.1 A deep sleep with IO-wake-up, 0.5 A with timer running } 98 dB link budget } 128-bit AES encryption security processor } Various MAC accelerator functions } High-performance 32-bit, 32 MHz RISC CPU } 128 kB ROM, 32/128 kB RAM } Extensive set of peripherals, including I2C, SPI, UART, ADC, DAC, PWM, timers, GPIO } On-chip temperature sensor } QFN40/56 package Additional information is available upon request.

25 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

NXP Smart Lighting Solutions Platforms

15W Smart Lighting Reference Design Board Schematic


J1 BD1 120VAC J2 RH06 C1 0.22uF 250v L2 680uH S1G-13-F R2 4.7k D1 S1G-13-F C4 22uF 100v L1 680uH C2 0.1uF 250v C3 22uF 100v D2 D3 S1G-13-F C5 0.1uF 250v C6 100nF 50v D4 ES1F L3 560uH Q1 BC847BVN
HV GND SOURCE VCC NTC GND DRAIN GND GND DVDT TONMAX GND

R1 4.7k J3

C7 36v 300mA 100uF 50v

J4

GNDRF

J5

VCCRF

VBUS

ADC

DR1166_0V8
RESETN

J6

GND

VDD

C8 0.22uF 25v
GND

NC LBUCKH

LBUCKL

DIO10

DIO13

DIO11

DIO3

DIO4

VCC

NC

NC

NC

NC

R5 150k C10 R4 220uF 22k Q1_1 BC847BVN R6 1.5 R7 1.8

J2

J4

C9 L4 1.5mH 33uF

R3 2.49k

nxp
26 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

Top: LED Driver SSL21081; Bottom: Radio Module DR1166

27 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

5.

Design Tools
5.1 LED Driver Design Tool
Our latest SSL design tool focuses on creating LED drivers from 2 W up to 25 W. The applications include: } SSL retro-fit lamps (e.g. GU10, E27) } LED modules, separate power supplies, e.g. LED spots, down-lights } LED strings, e.g. retail display } LED ballasts } Contour lighting } Channel letter lighting } Other lighting applications The tool generates schematic, bill of material and transformer parameters, calculates the designs efficiency, and presents an overview of losses. Also, for a better understanding of the application it can be simulated either online or even locally after downloading the schematics and simulator. Get started today: http://www.nxp.com/design-portal/ssl

28 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

6.

Relevant Links
6.1 Relevant Application Notes
AN10829 : SSL2101 dimmable high efficiency flyback design AN10754 : SSL2101 and SSL2102 dimmable mains LED driver AN10831 : SSL2102 30 W flyback triac dimmable LED driver AN10952 : SSL2103 flexible, mains dimmable LED driver AN11041 : SSL2108X driver for SSL applications AN11054 : GreenChip III+ SSL4101 integrated PFC and flyback controller AN10894 : Application aspects of the UBA3070 Switch-mode LED driver AN10912 : SMPS EMC and layout guidelines AN10937 : Dimmable LED based lamps AN10876 : Buck converter for SSL applications

6.2 User Manuals


UM10474 : SSL2103 230 V 12 W E27 retrofit LED driver demo board UM10485 : 120 V (AC) 7 W GU10 buck LED driver reference board using the SSL2101 UM10479 : SSL2101 120 V 7.5 W GU10 flyback reference board UM10481 : SSL21082 reference board UM10482 : SSL21081 LED driver reference board UM10469 : 48 V/150 W demo board using the SSL4101 UM10478 : High-efficiency UBA3070 4-channel DC-to-DC LED driver demo board UM10501 : SSL21083 reference board user manual UM10502 : SSL21084 reference board

6.3 Literature
Smart lighting backgrounder

6.4 Online Tools


LED Design Tool http://www.nxp.com/design-portal/ssl SSL2108x Buck Design Tool: on request
29 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

7.

Legal information
7.1 Disclaimers
Limited warranty and liability Information in this document is believed to be accurate and reliable. However, NXP Semiconductors does not give any representations or warranties, expressed or implied, as to the accuracy or completeness of such information and shall have no liability for the consequences of use of such information. In no event shall NXP Semiconductors be liable for any indirect, incidental, punitive, special or consequential damages (including - without limitation - lost profits, lost savings, business interruption, costs related to the removal or replacement of any products or rework charges) whether or not such damages are based on tort (including negligence), warranty, breach of contract or any other legal theory. Notwithstanding any damages that customer might incur for any reason whatsoever, NXP Semiconductors aggregate and cumulative liability towards customer for the products described herein shall be limited in accordance with the Terms and Conditions of commercial sale of NXP Semiconductors. Right to make changes NXP Semiconductors reserves the right to make changes to information published in this document, including without limitation specifications and product descriptions, at any time and without notice. This document supersedes and replaces all information supplied prior to the publication hereof. Suitability for use NXP Semiconductors products are not designed, authorized or warranted to be suitable for use in life support, life-critical or safety-critical systems or equipment, nor in applications where failure or malfunction of an NXP Semiconductors product can reasonably be expected to result in personal injury, death or severe property or environmental damage. NXP Semiconductors accepts no liability for inclusion and/or use of NXP Semiconductors products in such equipment or applications and therefore such inclusion and/or use is at the customers own risk. Applications Applications that are described herein for any of these products are for illustrative purposes only. NXP Semiconductors makes no representation or warranty that such applications will be suitable for the specified use without further testing or modification.

30 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

Customers are responsible for the design and operation of their applications and products using NXP Semiconductors products, and NXP Semiconductors accepts no liability for any assistance with applications or customer product design. It is customers sole responsibility to determine whether the NXP Semiconductors product is suitable and fit for the customers applications and products planned, as well as for the planned application and use of customers third party customer(s). Customers should provide appropriate design and operating safeguards to minimize the risks associated with their applications and products. NXP Semiconductors does not accept any liability related to any default, damage, costs or problem which is based on any weakness or default in the customers applications or products, or the application or use by customers third party customer(s). Customer is responsible for doing all necessary testing for the customers applications and products using NXP Semiconductors products in order to avoid a default of the applications and the products or of the application or use by customers third party customer(s). NXP does not accept any liability in this respect. Export control This document as well as the item(s) described herein may be subject to export control regulations. Export might require a prior authorization from national authorities.

7.2 Trademarks
Notice: All referenced brands, product names, service names and trademarks are property of their respective owners. GreenChip is a trademark of NXP B.V.s a trademark of NXP B.V.

31 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

NXP Driver Quick Start Guide Index


1. 1.1 SSL2108x & UBA3070 Buck LED drivers 100V, 50-60Hz, 7W, Non-Isolated, Non-Dimmable, E17/GU10 SSL21081 Demo Board Efficiency as a Function of Input Voltage for Different LED Configuration SSL21081 Demo Board EMC Measurement L-Phase According to FCC15 Norm SSL21081 Board Schematic Actual SSL21081 PCB Photo and Layout 1.2 100V 50-60Hz, 10W-12W, Non-Isolated, Non-Dimmable, E26 SSL21082 Board Schematic SSL21802 Demo Board Effic. as a Function of Output Voltage; for 100, 110, 120 VAC, 50-60 Hz Actual SSL21082 PCB Photos and Layout 1.3 230V, 50Hz, 7.5-12W, Non-Isolated, Non-Dimmable, GU10 PCB Photo (top: SSL21083; bottom: SSL21084) SSL21084 EMC Measurement L-Phase According to EN55015 Norm Board Schematics (top: SSL21083; bottom: SSL21084) SSL21083 Demo Board Efficiency (left) and Output Line Regulation (right) PAGE 2 3 3 4 4 5 6 6 7 8 9 9 10 10

2. 2.1

SSL2101/SSL2102/SSL2103 Mains dimmable LED drivers 120V, 60Hz, 7.5 W, Isolated, Dimmable, GU10 SSL2101 Board Dimensions and Photo SSL2101 Demo Board Power Factor Over Input Voltage Range SSL2101 Board Schematic

PAGE 11 12 12 13 14 15 15 16 16 17 17 18 18 19 19

2.2

120V, 60Hz, 7W, Non-Isolated, Dimmable, GU10 SSL2101 Demo Board Efficiency as a Function of AC Mains Input Voltage SSL2101 Demo Board Power Factor as a Function of AC Mains Input Voltage SSL2101 Board Schematic SSL2101 Demo Board PCB Dimensions and Photo

2.3

230V, 50Hz, 12W, Non-Isolated, Dimmable, E27 SSL2103 Demo Board Photo SSL2103 Demo Board Efficiency as a Function of Input Voltage SSL2103 Demo Board Dimming Curve : Output Current as a Function of Input Voltage SSL2103 Board Schematic SSL2103 Demo Board Conducted Emissions for Line: AC Input = 230 V at 50 Hz EN55015

32 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

3. 3.1

SSL4101 High power LED driver Universal mains, 150W, high efficiency 4 channel LED driver SSL4101DB01 Efficiency () AC-DC converter as a function of DC output power (Po) SSL4101DB01 Efficiency () DC-DC converter as a function of number of LEDs Schematic of the PFC+FB Controller SSL4101 Together with the Synchronous Rectifier TEA1761 Schematic of one of the 4 DC-DC Buck Converters with the UBA3070 SSL4101DB01 Input Current (I I) THD as a Function of DC Output Power (Po) 150W 4-Channel High Efficient LED Driver with SSL4101 and UBA3070

PAGE 21 22 22 23 23 24 24

4. 4.1

Smart Lighting 110V Smart Lighting Reference Design NXP Smart Lighting Solutions Platforms 15W Smart Lighting Reference Design Board Schematic Top: LED Driver SSL21081 ; Bottom: Radio Module DR1166

PAGE 25 26 26 27

5. 5.1

Design Tools LED Driver Design Tool

PAGE 28

6. 6.1 6.2 6.3 6.4

Relevant Links Relevant Application Notes User Manuals Literature Online Tools

PAGE 29 29 29 29

7. 7.1 7.2

Legal Information Disclaimers Trademarks

PAGE 30 31

33 NXP SEMICONDUCTORS LED System Solution Quick Start Guide

www.nxp.com

2011 NXP Semiconductors N.V. All rights reserved. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner. The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license under patent- or other industrial or intellectual property rights. Date of release: January 2012 Document order number: 9397 750 17223 Printed in the Netherlands

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