Questions for Tex-2013 Warping Questions: 1. 2. 3. 4. 5. 6. 7. 8. 9. What is warping? Mention the important requirements of warping.

Write down the defects of warping process. How can you solve the problems? Mention the objects of warping/ why it is essential in weaving? / Describe the components of a warping machine (high speed and sectional) with their functions. Mention the qualities of a good warp/ state the features of a good warp. Write the objects of high speed warping. Define and classify the warping creels / Name the types of creel used for warping. Explain the effects of drum flange angle on the amount of yarn to store on a beam. Write the down the features of high speed and sectional warping / Write down the utilities of high speed warping and sectional warping. 10. What do you mean by creel capacity? Write the effects of creel capacity on warping. 11. Describe the sectional warping process with suitable sketch. 12. Write the differences between direct warping and indirect warping or sectional warping.

Mathematical problems: 1. Find the required number of warp packages of each color for warping a fabric. Assume the creel capacity is 560 and warp repeat is as below: Black 1 White 2 x3 Red 2 White 2 2. Calculate the total number of ends on a back beam which weight is 242 lbs. the weight of empty beam is 62 lbs, the count of yarn is 40 s Ne and the length of warp on the beam is 14400 yards. 3. You are required to prepare the warp of 12000 yards long from 1000 lbs of 30s Ne. calculate the no. of ends you can have in the warp allowing 5% for waste and material left on the bobbins. 4. An ordinary slow speed warping machine is working with 40s yarn. The production of the machine is 21,000 yards per day of 9 hrs. If it is required that creeling is to be done once per day, calculate the weight of yarn required to be wound on the supply package allowing 5% for the waste and material left on the bobbins. 5. A modern high speed beam warping machine produces 8 beams each containing 222720 yds of warp per day of 8 hrs. If the calculated warping speed of the warper is 580 yrs per min. calculate efficiency. 6. Calculate the beam count of the yarn on a set of 6 Slasher beams each of which contains 525 ends if 12000 ends of 12000 yds and the wt of warp on back beam is 12,000 lbs

Sizing: 1. 2. 3. 4. 5. What is sizing? Describe the changes due to sizing. Why sizing is done in weaving? Why spun yarn (warp) cannot be used directly in weaving section? Why sizing is called the heart of weaving? State the size ingredients with functions.

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Write down the functions of adhesive in sizing. What points to be considered to choose size ingredients? Or which points are considered for size selection? Describe the different types of sizing with typical recipe. What is size take up percentage? Discuss the factors those influence the size take-up percentage. List the different sizing faults and state the causes and state the causes of these faults. How sizing can be eliminated? State the mechanism of sizing. Describe the different techniques of sizing. How will you prepare the mixture for dressing warp yarn? Describe the methods of size mixing. What are the principle functions of dressing machine? Describe a high speed dressing machine. Describe the dressing process by a high speed dressing machine. Sketch and describe a typical slasher sizing machine. Write the name so units used in slasher sizing machine and also describe them with sketch.