Siemens Plc Application of mining in the mines this source Siemens PLC Application of mining in the mines this

source Content: Preface With the rapid development of computer control technology in order to deal with the core computer programmable logic controller (PLC) control has been gradually rep Siemens PLC Application of mining in the mines this source

Preface With the rapid development of computer control technology in order to deal with the core computer programmable logic controller (PLC) control has been gradually replacing the relay control, commonly used in the field of automatic control of all walks of life, mine mining transport system is no exception, Jilinjien Nickel AG Grand Ridge Mine GKTD type hoist control system shall be Siemens PLC (S7-300) control system, the whole control system a high degree of automation, convenient maintenance, reliable operation. Mine is a mine hoist transport system in the underground mining of key equipment, its commitment to enhancing minerals, personnel from top to bottom, materials and equipment delivery. Mine Hoist ground and underground, as the flow of material and personnel transport, in the operational safety and enhance the control accuracy, etc. have very high demands. The operation of hoist a direct impact on mine production, but also closely related to life and safety of mine workers. Of the original electrical control system has been running for many years, and the relay chains are used to simulate control of discrete electronic components, so that the difficulty of repair and maintenance of very large, if there are problems not immediately available to monitor the point of failure, a variety of discrete electronic components, easy to aging, monitoring and replacement of difficulty is relatively large. Assembly are contact switch mode of operation, due to frequent moves, resulting in poor contact and the contacts to reduce the life of the device, and noisy. In order to facilitate accurate operation of the hoist operation to facilitate the material and personnel from top to bottom, to prevent the red cans, cans and other falling accidents from occurring, precise control of elevator at any one time in the wells of the position and speed, reduce the system failure rate, improve maintainability of the system. my company under the light of the actual operation and maintenance requirements, careful study of the original electrical control system, based on the operation of hoist at home and abroad and the transformation of the situation of the original electrical control system makes the following transformation program. A program description a modular modular design concept, compact, convenient, flexible, covers an area of small, easy-tosystem maintenance and functional extensions.

 machine Siemens PLC (S7-300) control, using the internal relay instead of an external intermediate relay and time relay, greatly improving system reliability, reduce the system failure rate. To achieve the system's operation and procedures of Fault self-diagnosis treatment. Stable operation, safe and reliable. for the main circuit over-voltage over-current protection areas, the preservation of the current relay, the main trip air switch, and reverse power relays. And put into the PLC node address. to retain the original tachometer generator speed as the feedback based on the increase in highprecision absolute encoder hoist position and velocity, direction, monitoring, the use of software, programming, hoist limit protection, such as over speed protection low-speed, sub-synchronous speed, reptiles and other flexible processing. The timely issue of pre-alarm signal, failure of emergency treatment. accordance with the current time-based control of the Deputy thought, automatically adjust the time of removal of resistance to ensure a smooth start hoist, the load has nothing to do with the upgrade, while achieving the boot protection, running protection. At the same time all the time relay from the PLC internal relays, does not require tuning, when needed can be manually modified. pairs of adjustable brake link, minor improvements, to maintain the original mode of operation, its control over part of the re-designed to access the entire system to achieve control and monitoring. CPU control of the data processed through the analog output to control the adjustable power supply module, with its adjustable brake coil control. Increases the system's accuracy and reliability. For the SCR part of dynamic braking, using advanced digital trigger circuit, its trigger circuit transform. Also used its control CPU unified control and processing. Retain the original control method to increase a voltage feedback board to carry out more accurate and reliable control. secondary braking by automatically adjust, but you can manually adjust the intensity and timing of the second braking. Power cuts and over-winding, through the process to achieve fault protection to achieve chain. Synchro part: In addition to the depth of instruction reserved for a pair of sensors Synchro for the lead indicator of the operation platform of the disc. Handbrake Synchro, pedal power brake Synchro , deceleration velocity is given both for Synchro axis angle converter. Cancel the original magnetic amplifier, using angle-axis angle of the signal converter to convert standard signals to achieve 1 / 5000 of the conversion accuracy, unified access to CPU processing. control system the main electrical components are used imported components, greatly reduce the failure rate of equipment. signal to conduct a comprehensive inspection system, with hoist operating conditions to protect realtime display and a variety of instructions to facilitate the driver to respond quickly, but also easy to repair and maintenance.

 by the computer to set up and monitor the operation of hoist, modify parameters and troubleshooting and so on. 2 Control System Introduction Computer technology and the rapid development of network technology for industrial automation opened up a broad space for development, the control system adopts modular design, compact structure, with focus on cabinet installation, between the various functional modules connected via a parallel backplane bus, will control the system is divided into separate but interrelated sub-systems, to suit the I / O distributed installation of control procedures. CPU are used IEC1131-3 or STEP7 programming languages, STEP 7 is designed for SIMATIC PLC configuration and programming of the standard software package, which is the company's industrial control software SIMATIC part of it. We have to use is about the STEP 7 SIMATIC S7 -300/S7-400, SIMATIC M7-300 / M7-400, in line with EN61131-3 or IEC1131-3 standard. It has the following features: to complete a variety of industrial control, building and managing projects hardware and communications for configuration and parameter assignment Management symbols and to create procedures to programmable logic controller download and upload data diagnostic equipment failure Test Control System powerful software processing instructions a powerful network function Axis angle transmitter using a self-synchro or resolver for testing components, using the latest detection technology, will turn the angle of rotating objects are processed by the microprocessor to convert the angular displacement or linear displacement output. Abolition of the traditional SD transform and improve the conversion accuracy. The module is combined with the sensor is equivalent to 8 to 16-bit absolute encoder measurement accuracy, its cost is much higher than the encoder measurement is the most ideal industrial field angular position measurement module. High-precision absolute encoders use E6C2-A, its precision can reach to 1024 or higher, impact resistance to 1000M/S2, has a very high durability, and the use of sealed bearings to achieve IP64 standard of protection can be in harsh environments. The use of software programming, hoist position and velocity, direction, monitoring, and achieve hoist limit protection, acceleration protection, position detection, timely issue of pre-alarm signal.

3 system's main performance indicators As the degree of automation to improve, greatly increased the equipment operating efficiency, high yield and efficiency of enterprises, and create good conditions for continuous production. Draws extensively on the current international similar advanced technology, the simulator is used to control, detection, protection, signal, and other tasks of the hardware capabilities of the device by the computer software to implement, greatly simplifies the system hardware structure. Was transformed performance of the system can achieve the following requirements: system availability System design fully considered in the overall engineering environment in the different factors in order to ensure on-site installation and enter the application immediately after the stable and reliable operation. the maintainability of the system The system's hardware, software, equipment, easy maintenance, all components have self-test and online diagnostic check capabilities. Backup software, easy to engineers, maintenance, application easier to expand, user-friendly self-programmed into the system running. reliability of the system The system is running at the project site has a high reliability, the average time between failure MTBF 30000 Xiao Shi. In addition to meet the requirements of the protection and locking functionality, but also increases the software protection. system fault tolerance Software and hardware equipment with good fault tolerance, when the various software and hardware functions and data acquisition and processing system, communication error, and when the driver or operating personnel in the operation when an error occurs during a general, not affect the system's normal operation.. Circumstances surrounding the accident caused the failure, the system has resilience. system security Under normal circumstances, the operation of hardware and software equipment will not endanger the security and stability of field equipment and staff safety. To protect the equipment and staff safety.

 system, anti-electromagnetic interference System has enough anti-electromagnetic interference, by adding the software filter, in line with IEC standards, ensuring the stable operation of a variety of environments. 5 Conclusion The control system was officially put into operation in late 2003, the system can be used year rate of more than 99.9%. The device has a computing speed, control, high precision, small error and good stability, low power consumption, system function is easy to adjust, the advantages of a simple parameter setting.