214246-006MD Remote monitoring control unit for use with MRK hot redundant up-link and MRK downlink

system

mitec telecom inc.

Designers and manufacturers of telecom and wireless products

3299 Jean-Baptiste-Deschamps Lachine, QC, H8T 3E4 Canada

OPERATION AND MAINTENANCE MANUAL

Preliminary

Released

REVISION RECORD
Revision
0

ECN #
Preliminary Release.

Description

Date
Feb 16, 11

Approved

CM Approval

214246-006MD Remote monitoring control unit for use with MRK hot redundant up-link and MRK downlink system

This document contains information proprietary to mitec telecom inc., or its affiliates, or to a third party to which mitec telecom inc. may have a legal obligation to protect such information from unauthorized disclosure, use, or duplication. Any disclosure, use, or duplication of this document or of any of the information contained herein is expressly prohibited except as mitec telecom inc. may otherwise agree in writing.

Designer: Normand Roy

Date: Feb 16, 11

REV 0 DOCUMENT NO. 214246-006MA PAGE 1 OF 66

Technical Writer: Ravinder

Date: Feb 16, 11

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Table of Contents

Table of Contents
1 INTRODUCTION ............................................................................ 1
1.1 General Description.............................................................................................. 1 1.1.1 Abbreviations................................................................................................ 1 1.2 Receiving and Inspection ..................................................................................... 2 1.2.1 Equipment Damage or Loss .......................................................................... 2 1.2.2 Return of Equipment ..................................................................................... 3 1.3 Preparing for Installation..................................................................................... 3 1.3.1 Safety Precautions......................................................................................... 3

2 OVERVIEW .................................................................................... 5
2.1 Specifications ........................................................................................................ 5 2.2 General Considerations........................................................................................ 5 2.3 Functional Overview ............................................................................................ 5 2.3.1 Power Supply Modules ................................................................................. 6
2.3.1.1 Power Supply ..................................................................................................6

2.3.2 2.3.3

Master Controller.......................................................................................... 6 Front panel.................................................................................................... 6

3 INSTALLATION & OPERATION

3.1.2.1

...................................................... 7

3.1 Installation............................................................................................................ 7 3.1.1 Environmental Conditions ............................................................................. 8 3.1.2 Safety ........................................................................................................... 8

Electrical .........................................................................................................8

3.1.3

Electrical Connections................................................................................... 8

3.2 Front Panel ........................................................................................................... 9 3.2.1 Configuration Options................................................................................. 10

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Table of Contents

VFD Menu Controls ................................................................................... 10

Main Menu.................................................................................................... 10 Navigation..................................................................................................... 10

3.2.2.1 3.2.2.2

3.3 System setup ....................................................................................................... 12 3.4 Rear Panel........................................................................................................... 13 3.5 Modes of Operation............................................................................................ 13
3.5.1.1 Alarm LEDs .................................................................................................. 14

3.6 Serial Protocol .................................................................................................... 14 3.7 Controls and Indicators ..................................................................................... 15 3.7.1 Controls...................................................................................................... 15 3.7.2 Indicators.................................................................................................... 15 3.8 System Interfaces................................................................................................ 17

4 MAINTENANCE ........................................................................... 19
4.1 Preventive Maintenance..................................................................................... 19 4.1.1 Module replacements .................................................................................. 19

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Table of Contents

List of Tables
Table 1 Abbreviations and Definitions ........................................................................... 1 Table 2 - System Electrical Specifications ........................................................................ 5 Table 3 214426-004MD Front Panel Features.............................................................. 9 Table 4 214426-004MDRear Panel Features .............................................................. 13 Table 5 - System Controls.............................................................................................. 15 Table 6 - System Indicators............................................................................................ 15 Table 7 - Main Component Placement............................................................................ 20 Table 8 - RS-485 M&C Interface..................................................................................... 3 Table 9 Not Used Interface ........................................................................................... 3 Table 10 - RS-232 M&C Interface................................................................................... 3 Table 11 - Switching System Interface ............................................................................. 3 Table 12 AC Power Interface......................................................................................... 3

List of Figures
Figure 1 Detailed Block Diagram................................................................................... 5 Figure 2 214426-004MDFront Panel............................................................................ 9 Figure 3 - Main Menu .................................................................................................... 11 Figure 4 214426-004MD Rear Panel.......................................................................... 13 Figure 5 - Serial cable to redundant system .................................................................... 17 Figure 6 System bloc diagram.................................................................................. 18 Figure 7 - Internal Top-view .......................................................................................... 20 Figure 8 - Serial cable # 216053000AD to redundant system..................................... 1 Figure 1) RS232 Customer Interface Wiring .................................................................... 4 Figure 2) RS485 Half Duplex Customer Interface Wiring................................................. 5 Figure 3) SCI Packet Frame Format................................................................................. 5 Figure 9 - 214426-004MD Model Outline....................................................................... 1

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Preface

Preface
Scope
This document covers the installation of the Remote monitoring control unit for use with MRK hot redundant up-link and MRK downlink system, mitec model 214246-006MD. It contains information intended for engineers, technicians and operators working with the redundant system. To make inquiries, or to report errors of fact or omission in this document, please contact mitec telecom inc at (514) 694-9000.

IMPORTANT
Important information concerning the operation and care of this product, as well as safety of authorized operators is highlighted throughout this document by one of the following labels:

NOTE
Indicates a reminder, a special consideration, or additional information that is important to know.

CAUTION!
Identifies situations that have the potential to cause equipment damage.

WARNING!!
Identifies hazardous situations that have the potential to cause equipment damage as well as serious personal injury.

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Introduction

1 Introduction
1.1 General Description
This remote unit is used to monitor and control mitecs MRK hot redundant up-link and MRK down-link system. The controller is connected to the up link and down link serial M&C port and provides all monitoring and control functions. For the component interconnections and module definitions, refer to the System Block Diagram.

1.1.1 Abbreviations
Table 1 lists the abbreviations that may appear within this manual.
Table 1 Abbreviations and Definitions Abbreviation A AC B/U BUC C dB dBm DC GHz HPA IDU IF IM-3 LNB LO M&C MHz N/A ODU P1dB RF S-B SCL WTX Rev 0 Description Ampere Alternating Current Back Up Block Up Converter Degrees Celsius Decibel Decibel referenced to mW Direct Current Gigahertz (106 cycles per second) High Power Amplifier In Door Unit Intermediate Frequency Third Order Intermodulation Low Noise Block Local Oscillator Monitor and Control Megahertz (103 cycles per second) Not Applicable Out Door Unit Power at one dB of gain compression Radio Frequency Standby Single Carrier Level Solid State Power Amplifier Page 1

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Abbreviation UUT V VFD W W/G Description Unit Under Test Volt Vacuum Florescent Display Watt Wave Guide

Introduction

1.2

Receiving and Inspection

The controller will arrive in a custom designed shipping container. Immediately upon receipt, check the Bill of Lading against the actual equipment you have received. Inspect the shipping container exterior for visible damage incurred during shipping.

CAUTION!
Handle the controller with extreme care. Excessive shock may damage the delicate internal components.

NOTE
Before unpacking the shipping container, move them near to the site where it will be mounted. Ensure that the containers are oriented correctly in accordance with the This Side UP labels. Verify that the items have been received and undamaged during shipment. Verify that all items are complete. If there are any omissions or evidence of improper packaging, please notify mitec telecom inc. immediately.

1.2.1 Equipment Damage or Loss mitec telecom inc. is not responsible for damage or loss of equipment during transit. For further
information, contact the responsible transport carrier. When declaring equipment as damaged during transit, preserve the original shipping cartons to facilitate inspection reporting.

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mitec 1.2.2 Return of Equipment

When returning equipment to mitec for repair or replacement: 1. Identify, in writing, the condition of the equipment, 2. Refer to the sales order, Purchase Order and the date the equipment was received,

Introduction

Notify mitec Sales Administration Department of the equipment condition and obtain a Return Material Authorization (RMA) number and shipping instructions. mitec will pay for the cost of shipping the product to the customer after the repairs are completed.

NOTE
Do not return any equipment without an RMA number. This is important for prompt, efficient handling of the returned equipment and of the associated complaint.

1.3

Preparing for Installation

Before attempting to install or use the 214246-006MD, we recommend that you first familiarize yourself with the kit by reading through this manual. Understanding the operation of the controller will reduce the possibility of incorrect installation, thereby causing damage or injury to yourself or others. The controller must be installed in accordance with the conditions and recommendations contained in the following sections. When you are ready to begin your installation, use the information in Chapter 2 (Installation) as a guide for making all the required electrical connections.

1.3.1 Safety Precautions

Carelessness or mishandling of the controller may damage the unit causing serious injury to yourself or others. Please adhere to the following:

WARNING!!
This unit is equipped with power cords and plugs. Do not tamper with, or attempt to reconfigure, the cords or plugs supplied with the unit, as this can: result in personal injury void the warranty cause damage to the units or related equipment

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Overview

2 Overview
This section provides a functional overview of the 214246-006MD.

2.1

Specifications

Table 2 summarizes the system electrical specifications.

Table 2 - System Electrical Specifications

Parameter AC Main Input

Specification Power Supply

110/220 VAC Auto ranging; 160W max.

2.2

General Considerations

The system shall meet all specifications under all environmental conditions.

2.3

Functional Overview

The major components of the 214246-006MD are: Power Supplies; Master Controller. Front panel display Figure 1
Remote Controller
Power Supply 1 MAIN 1 Front Panel Controller

Controller Rear Panel

System Interface RS-485 M&C RS-232 M&C RS-485 USER RS-232 USER

RS485 ODU

Front Panel

Display Board

Figure 1 Detailed Block Diagram

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mitec Refer to Figure 7 for the location of the modules within the 214246-006MD cabinet.

Overview

2.3.1 Power Supply Modules

2.3.1.1 Power Supply The Power Supply Modules convert 90 to 260VAC 50-60Hz input voltages into 24VDC voltage supplying power to all controller modules. Power is applied using the ON/OFF switches in the rear panel power input sections. AC input has a 2A fuse in line. To replace a fuse, remove the plastic cap in the rear panel AC module, replace the fuse and reinsert the plastic cap.

WARNING!!
Make sure the power is OFF before attempting to replace fuses.

2.3.2

Master Controller
The Master Controller communicates with the up link and down-link systems via RS-485 Serial Interface It provides all System telemetry to the user via front panel or RS-232 or RS-485 User Interface.

2.3.3

Front panel
The Front panel displays all System telemetry to the user via front panel LED and VFD graphic display. Refer to 3.2 for details.

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Installation & Operation

3 Installation & Operation

Use the information in this section as a guide when making electrical connections to the 214246-006MD.

NOTE
Switch off main power to the unit before attempting to connect or disconnect interface cables. Failure to do so could damage the equipment involved.

3.1

Installation

The IDU controller is a standard 2 RU chassis, which can be mounted in an EIA-standard 19-inch equipment rack. If the controller is to be mounted in a rack, be sure to allow adequate clearance at the rear of the unit for attaching the cables.

NOTE
Recommended clearance above and below the unit is 3.5 inches. Allow a minimum clearance of 1.75 inches.

CAUTION!
Do not mount the unit using only the front panel mountings -the unit is too heavy. Failure to properly support the unit from front to back will deform the front panel and cause internal mechanical damage.

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Installation & Operation

3.1.1 Environmental Conditions

Operate and store in a dry, well-ventilated area with a minimum of dust and vibration. Operating temperature range: 0C to +50C. Operating relative humidity range: 5% to 90% Install the unit in an area protected form excessive dust and humidity. Failure to do so will result in malfunction or damage, and will reduce the service life of the unit.

CAUTION!!
Keep liquids away from the unit. Liquids penetrating to the interior of the unit will cause malfunction or equipment damage.

3.1.2 Safety
3.1.2.1 Electrical Carelessness, or mishandling of the controller may damage the unit causing injury. Please adhere to the following:

WARNING!!
The unit is equipped with AC power cords and plugs. Do not tamper with, or attempt to reconfigure the cords or plugs supplied with the unit, as this can result in personal injury and void the warranty. Always disconnect the power cords before attempting to: Unplug the connectors Replace parts Clean the unit

3.1.3 Electrical Connections

All electrical connections to the system are made on the unit's rear panel. Once the controller has been installed, attach the cables from the WRK M&C and MRK M&C to the appropriate rear panel connectors on the controller. Refer to the detailed block diagram for connection details, and to the rear panel information in Figure 4 and Table 4.

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Installation & Operation

3.2

Front Panel

The 214246-006MD controller front panel is divided into 5 sections, which include the following features; System Status VFD Display displays telemetry and alarm statuses, with push-button and menu controls; Mode indication and push-button controls; BUC and LNB Status LED display Redundancy Status LED display System switching controls. The front panel appears in Figure 2. Its controls and indicators are listed in Table 3.

NOTE
Toggle push buttons, as well as status LED displays involving the BUC C and LNB C (Not Used).

STATUS
SYSTEM POWER SUPPLY 1 POWER SUPPLY 2 SELECT

REDUNDANCY STATUS ACTIVE STAND BY

BUC A BUC B BUC C LNB A

TOGGLE BUC A/B

ALARM
TOGGLE BUC C/B TOGGLE LNB A/B TOGGLE LNB C/B

UP-LINK
SWITCH 1 SWITCH 2

DOWN-LINK
SWITCH 1 LOCAL REMOTE AUTO MANUAL MAIN MENU SWITCH 2 LNB B LNB C

MODEL 1:1 UNIT

1:2 UNIT

NUMBER

Figure 2 214426-004MDFront Panel Table 3 214426-004MD Front Panel Features

Item 1 2 3 4 5 6 7 8
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Description VFD Display screen Mode selection push buttons and LED display Not Used MAIN MENU push button control Direction arrows and select push buttons System Element Status LED display Redundancy Status LED display Toggle Push button controls
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Installation & Operation

3.2.1 Configuration Options

There are 2 configurations that can be configured using the display menu. They are: 1. Audible alarm on/off, 2. M&C COMM Mode RS232 or RS485.

3.2.2 VFD Menu Controls

On start up, the VFD display will first flash "mitec" logo. The unit will then perform a lamp test by illuminating the front panel LED, one color at a time, to verify that all LED are operational. The screen will then display the top-level menu. From here, the user can toggle through the various lower-level screens to view the settings and statuses of the system and the elements that make up each chain. At any time, the user can push the MAIN MENU push button to return to the top-level menu. 3.2.2.1 Main Menu - Allows user to select between, telemetry and control. Up-link - Allows user to view BUC, SSPA and redundant switch telemetry. Down-link - Allows user to view LNB and redundant switch telemetry. System; Allows user to turn on and off the audible alarm mode Allows user to perform a front panel led test. Allows user to select M&C port between RS232 and RS485 Allows user to view the firmware revision. 3.2.2.2 Navigation The UP/DOWN arrow buttons allow the user to browse through the menu. RIGHT push button will display the lower-level menu selection options. LEFT push button will return the user to the previous menu.

There are two ways of navigating through the various screens. Menu Mode Pushing the SELECT button will display any lower level menu associated with the chosen menu option. By choosing an option and then pushing the SELECT button the user will go further down in the menu to the status of a single system element. The graphic of the Main Menu is given below:

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Up-Link graphic VIEW Dn-Link graphic VIEW Main Menue Up-Link Dn-Link System CHAINE B SWITCHS VIEW AUDIBLE COM CONFIG FW VER LED TEST
SWITCHS - UPLINK

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CHAINE A

BUC SWITCH 1

SSPA

SET GAIN

BUC

SSPA

SET GAIN

Display the graphic VIEW

AUDIBLE ALARM ON/OFF

COMM CONFIG CURRENT CFG: NEW CFG:

DISPLAY THE FIRWARE VERSIONS

WILL TURN ON ALL LED IN CLOSTER OF COLORS

BUC A STATUS: 10MHz: ALARM: GAIN SET uplink A Curent Atten: New Atten: GAIN SET uplink B Curent Atten: New Atten:

SSPA A STATUS: POWER: TEMP: GAIN: Push SELECT to MUTE

BUC B STATUS: 10MHz: ALARM:

SSPA B STATUS: POWER: TEMP: GAIN: Push SELECT to MUTE

UPLINK RF SWITCH 1 IF SWITCH 1 STATUS: STATUS: POSITION: POSITION:

CHAINE A

CHAINE B

SWITCHS

VIEW

Figure 3 - Main Menu

CHAIN A - DOWNLINK

CHAIN B - DOWNLINK

SWITCHS - DNLINK

LNB

LNB

SWITCH 1

Display the graphic VIEW

LNB A STATUS: ALARM:

Push SELECT to MUTE

LNB B STATUS: ALARM: Push SELECT to MUTE

DOWNLINK RF SWITCH 1 IF SWITCH 1 STATUS: STATUS: POSITION: POSITION:

Installation & Operation

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Installation & Operation

3.3

System setup

Connect the M&C of both Up link and Down link system to Remote unit back panel J3. Use table 11 for pin configuration. Power on all units. System is ready.

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Installation & Operation

3.4

Rear Panel

The rear panel houses the ac input sections and all the connectors for interfacing with other system equipment. The rear panel appears in Figure 4. Its various features are listed in Table 4.

Figure 4 214426-004MD Rear Panel Table 4 214426-004MDRear Panel Features

Item 1 2 3 4 5

Description Main AC input with fuse and power switch 9-pin RS-485 Interface (J0) Not Used (J1) 9-pin RS-232 M&C Interface (J2) 37-pin System Interface (J3)

3.5

Modes of Operation
Local mode Control Mode; Front panel as control over the system switching function Remote Control Mode. M&C as control over the system switching function.

The Remote Controller 214246-006MD can operate in:

The current operating mode of the controller is reported on the front panel LED display.

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Installation & Operation

Following is a more detailed description of the conditions that will illuminate an alarm LED. Switch Alarm Up link; switch can be out of position or not performing auto switch over of a failed main line units. Down link: switch can be out of position, not performing auto switch over of a failed unit or as a communication failure between the MRK redundancy control box and the switch driver.

BUC Alarm (A) BUC RED alarm LED will illuminate if the following conditions occur: BUC under current alarm. SSPA Summary alarm; SSPA communication alarm.

3.6

Serial Protocol

Refer to the serial protocol specification document for the remote system in Appendix C.

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Installation & Operation

3.7
3.7.1 Controls

Controls and Indicators

Table 5 describes the controls available for the various modes of operation.

Table 5 - System Controls

#
1 2 3 4 5 6 7 8 9 10 11 12

Control Controls via RS-232/485 User Interface

BUC A, BUC B Mute Control LNB A, LNB B Mute Control Toggle Down-Link Toggle Up-Link Local/Remote Control

Description Default Setting

Un-muted Un-muted N/A N/A Remote Control SSPA A, SSPA B Mute Control LNB A, LNB B Mute Control Switches Active/Stand by LNB Switches Active/Stand by BUC Switches Front panel vs. RS-232 Control Push Button via Display Menu Push Button Front Panel Push Button Front Panel Push Button via Display Menu Push Button Front Panel Not used On/Off VAC Switches Rear panel Switches off an Audible Alarm

Manual Controls (Front Panel)

SSPA A, B Mute Control Up-Link Toggle Down-Link Toggle LNB A, B Mute Control Local/Remote Manual Mode/Auto Mode System On/Off Control Audible Alarm Reset

3.7.2 Indicators
Table 6 describes the interface and panel indicators available in each mode.
Table 6 - System Indicators

Indicator Indicators via RS232/RS485 User Interface

Description

1 2 3 4 5 6 6 7 8 9 10 11 Rev 0

Up-Link Status Down -Link Status Booster A, B Status 10 MHz Reference A, B status LNB A, B Status BUC A, B Status SSPA A, B Status Up-Link Switch Status Down -Link Switch Status Bias T A Power Supply Status Bias T B Power Supply Status Booster A Temperature

Operating/Fault (RS485 only) Operating/Fault (RS485 only) Operational/Muted/Fault Operational/Fault Operational/Mute/Fault Operational//Fault Operational/Mute/Fault A / B / Fault A / B / Fault Operational/Fault Operational/Fault Degree C Page 15

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Installation & Operation

#
12 13 14 15 16 17 18 19 20 21 22 23 24

Indicator
Booster B Temperature Booster A Output Power Booster B Output Power Up-Link Output Power Low Output Power Warning Booster A, B Over Temperature Alarm Booster A, B Com Status BUC A, B Current Alarm BUC A, B Gain control LNB A, B Over Current Alarm LNB A, B Low current Alarm

Description
Degree C 20dB Dynamic range 20dB dynamic range 20dB dynamic range 20 dB below rated power Operational/Fault Operational/Fault Operational/Fault 20dB range Operational/Fault Operational/Fault

Panel Indicators
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 Front Panel LED: System Status Bicolor LED G-Operational / R-Fault Power Supply 1 / 2 Status Bicolor LED G-Operational / R-Fault (Bias T A / B power supply) Up-Switch 1Status Bicolour LED G-Operational / R-Fault Down- Switch 1 Status Bicolour LED G-Operational / R-Fault Up-link Redundancy Status Bicolour LED G - Active BUC / Y - Stand by BUC Down-Link Redundancy Status Bicolour LED G - Active LNB / Y - Stand by LNB BUC A/B Status LED R Alarm; Operational - off LNB A/B Status LED R Alarm; Operational - off Redundancy Operation Mode LED Auto Yellow LED / Manual Green LED Control Mode Local Green LED / Remote Green LED Audible Alarm Audible Alarm is on in case of System Fault Front Panel Display BUC A, B Status Booster A, B Summary Alarm Status Booster A, B Temperature Booster A, B Output Power Booster A, B Com Status Booster A, B gain control LNB A, B Status Up-Switch 1 (output) Position Up-Switch 1 (input) Position Down-Switch 1 (output) Position Down-Switch 1 (input) Position Operational / Mute / Alarm Operational / Mute / Alarm Deg. C (Will always display the minimum calibrated power, even if the RF is OFF.) Pout [dBm] Overpower Warning in RS232 only Operational / Alarm 20dB range Operational / Mute / Alarm A, B, Fault A, B, Fault A, B, Fault A, B, Fault

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Installation & Operation

3.8

System Interfaces

Refer to the tables in Appendix A for detailed connector definitions and pinout lists for all of the controller interfaces. Serial cable to redundant system typical diagram
J3 Remote panel 1 20 2 21 3 22 4 23 5 24 6 25 7 26 8 27 9 28 10 29 Tx+ 11 Tx30 Rx+ 12 Rx31 13 32 14 33 15 34 16 35 Tx+ 17 Tx36 Rx+ 18 Rx37 19

Up Lk MTX B J4 A B C D MS3116F14-19S Up Lk MTX A J4 A B C D MS3116F14-19S

J4 MRK Dn Lk A B C D MS3116F14-19S

Figure 5 - Serial cable to redundant system

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Installation & Operation

MRK uplink hot redundant system

AC Power

BUC A

IF 10 MHz Ref IF In from Modem IF 10 MHz Ref REDUNDANTCI CONTROL CABLE RF Out

AC Power RS485 Interface

BUC B

IF 10 MHz Ref

Indoor Remote Control Unit

RS485 Interface

MRK downlink redundant system

DC A Mechanically Coupled with WG Switch Switch Control

LNB A

IF Out IF Out to Modem

Downlink Control Unit

RF in

B DC

LNB B

Figure 6 System bloc diagram

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