Professional Documents
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Work-MaterialOperation Aluminium Cylindrical Centreless Surface (Cups & Cylinders) Surfacing (Disc) Internal Cutting-off Gates & Risers Cutting-off (Dry) Asbestos Cutting-off Axles (Auto) Centreless Ball Bearings Grinding O.D. - Centreless Grinding inner races (Plunge cut) Premium Option Grinding outer races (Plunge cut) Premium Option Ball Bearings Bore Grinding Premium Option Billets (Alloy & HSS) Swing frame Billets Portable grinder Bolts (Screws & Studs) Cylindrical Centreless Brake Lining Surafce grinding Abrasive 39C 38A 37C 37C 37C A A 37C A A 19A/68A SG/TG 86A/19A SG/TG 86A/19A SG/TG A A A A 39C Grit Size 80 46 24 24 36 46 24 24 60 80 120 120 120 120 80 80 12-5/16 16 60 80 46 Grade K L L H L P R T M K N N L L M M U S N O K Bond V V V B V B B B V V V V V V V V B B V V V Modification of Bond X530D CNM K 12 K L3 L4R L4R CNM CNM, H TN H IN TR22 H BETR22/ IN TR22 H L5, 38 L4, X04 CNM CNM
STANDARD RECOMMENDATION
OF
GRINDING WHEELS
Work-MaterialOperation Brake Lining (Moulded) Surfacing discs (Roughing) Surfacing discs (Finishing) Cutting-off (dry) Brass / Bronze (Soft) Centreless Cylindrical Internal Snagging (Floor stand - low speed) Snagging (Floor stand - high speed) Surfacing (Cups & Cylinders) Surfacing (Discs) Cutting-off (Gates & Risers - Dry) Vitrified Refractory Brick Cutting-off (Dry) Cutting-off (Wet) Cutting-off (Portable saw) Floor stand (High speed) Surfacing (Cups & Cylinders) Surfacing (Discs - Hard) Surfacing (Discs) Refractories Broaches Sharpening Bronze (Hard) Centreless Cylindrical Internal Snagging (Floor stand) Low speed Snagging (Floor stand) High speed Cutting-off (Dry) Reinforced resinoid wheels Surfacing (Straight wheels) Surfacing (Discs)
Abrasive 39C 37C 37C 37C 37C 37C 37C A 37C A A 37C 37C 37C 37C 37C 37C 37C 86A/38A 86A/38A A A 86A A A A A 38A 37C 2
Grit Size 46 46 24 46 46 36 24 24 24 24 24 24 24 24 20 20 24 16 46 60 46 46 60 24 24 36 24 36 24
Grade K J Q N M L K P J R T O P T R O I J L K M L K R Q Q R K H
Bond V B B V V V V B B B B B B B B V B B V V V V V V B B B V B
Modification of Bond X530D 12 L3 K K K K L3 L4 L4 L4R L2R L3R L4R L4 K 24 24 TR, H TR, H CNM CNM IN, BE 99 L3 L3R L4R BE 24
STANDARD RECOMMENDATION
OF
GRINDING WHEELS
Work-MaterialOperation Cams (Automotive) Roughing Finishing Carbon (Soft) Cutting-off (Dry) Cutting-off (Wet) Carbon (Hard) Centreless Cutting-off (Dry) Cutting-off (Wet) Carding Traverse Grinding Flat Grinding Full Width Cast Iron Centreless Cutting-off (Dry) Cylindrical Internal Surfacing (Cups & Cylinders) Surfacing (Segments) Surfacing (Discs) Surfacing (Straight Wheels) Snagging (Floor stand) Low speed Snagging (Floor stand) High speed Snagging (Swing frame) Snagging (Portable grinder) Cemented Carbides Single point tools (Off-hand) Roughing (Wet and dry) Semi finishing Milling cutters, reamers, etc. backing-off cup wheel (Roughing) Centreless Chisels (Woodworking) Sharpening
Abrasive A 38A 37C 37C 37C A 37C 25A 25A 38A 37C A 37C 37C 86A 37C 38A 37C 37C 37C 37C 37C 37C
Grit Size 60 80 36 36 36 60 46 54 46 60 46 36 46 46 60 24 36 24 46 20 24 16 16
Grade L K O M P O L G H G M S L L K J I J L T R R S
Bond V V B B V B B V V V V B V V V V V B V V B B B
60 120 60 60 60
L K L P K
V V V B V
K K K 24 H, BE
STANDARD RECOMMENDATION
OF
GRINDING WHEELS
Work-MaterialOperation Chromium Plating (Cylindrical) Commercial finish Commutators Roughing & Finishing wheels Concrete Cutting-off (Dry) Connecting Rods (Automotive) Internal Surfacing (Cups and Cylinders) Copper Cylindrical Surfacing (Cups & Cylinders) Cutting-off Rod (Dry) Rod (Wet) Tubing (Dry) Tubing (Wet) Crankshafts Petrol Diesel Cylinders - Automotive (Cast Iron) Honing - Commercial finish Dies (Forgings) Off-hand portable grinding. Mounted points & wheels (Coarse) Mounted points & wheel (Fine) Dies (Drawings) Surfacing - (hardened) Straight wheels (Dry) Cup wheels (Wet) Segments
Abrasive
Grit Size
Grade
Bond
Modification of Bond
60 60 60 30
L L M P
V V B B
BE K L2 58RF
L J K K P P R Q N M
V V V V B B B B V V
IN BE K K L3 L3 L4 L3 AC, H AC, H
37C
120
Coarse Fine
60 46 46
K H H
V V V
STANDARD RECOMMENDATION
OF
GRINDING WHEELS
Work-MaterialOperation Drills (Manufacturing) Cutting-off (Soft material) Cutting-off (Hard material) Bar Centreless (Soft) Cylindrical (Hard material) Centreless (Hard material) Point Grinding Flute Grinding Clearance Grinding Drills (Resharpening) 6 mm and smaller 6 mm - 25 mm 25 mm and larger 6 mm - 25 mm (off-hand) Ferrotic Cylindrical Surface Internal Fibreglass Insulating Board Cutting-off Fibre Cutting-off - Board Gauges & Taps (Thread Gdg.) Pitch (mm) TPI 4 6 3 8 2.25 11 1.75 - 2.0 14 1.5 17 1.25 20 1.0 25 0.8 32 Cylindrical Gears Cleaning between teeth (Off-hand)
Abrasive A A A A A A 86A 86A 86A 86A/38A 86A/38A 86A/38A A 38A 38A 38A 37C 37C
Grade S P P N M Q U S S J K L N K I K P P
Bond B B V V V B B B B V V V V V V V B B
K L L M M N N N K
V V V V V V V V V
BE BE BE BE BE BE BE BE CNM
46
L4
STANDARD RECOMMENDATION
OF
GRINDING WHEELS
Work-MaterialOperation Gears (Hardened Steel) Teeth - Multirib Teeth - Generative Precision Grinding Internal Surfacing (Cups & Cylinders) Surfacing (Segments) Surfacing (Straight wheels) Gear Specifications Module D.P. Below 1.49 Over 16.93 1.5-1.99 16.92-12.69 2.00-2.99 12.68-8.45 3.00-3.99 8.44-6.34 4.00-5.99 6.33-4.22 6.00-6.99 4.21-3.62 Over 7.00 Below 3.61 Glass (Circular Mirrors) Rough Bevelling (Automatic) Rough & Final Bevelling (Automatic) Glass (Cut Glass) Mitering (Deep) (Medium) (Fine) Puntying (leaves, grapes, etc.) Concaving bottoms of tumblers Edging Glass (Plate) Square edging Pencil edging Glass (Tubing) Cutting-off (Low speed) Cylindrical Internal
Abrasive
Grit Size
Grade
Bond
Modification of Bond
38A B Mod. PA DEG SS/DS 86A 86A 86A 86A/38A 86A/38A 86A/38A 46 60 60 36 36 46 K K L J I J V V V V V V H, BE H, BE H, BE H, BE H, BE H, BE
K9 J8 J8 J8 J8 J8 J8
V V V V V V V
H, BE H, BE H, BE H, BE H, BE H, BE H, BE
37C 38A 38A 38A 38A 38A 38A 38A 37C 38A 37C 37C 37C 6
I K K N P O L N N M M K I
V V V V V V V V V V B V V
K BE BE BE BE BE BE BE K BE L2 K K
STANDARD RECOMMENDATION
OF
GRINDING WHEELS
Work-MaterialOperation Malleable Castings (Annealed) Floor stands - (Low speed) Floor stands - (High speed) Swing frame Portable grinders Malleable Castings (Unannealed) Floor stands - (Low speed) Floor stands - (High speed) Molybdenum Cylindrical Surfacing Needles Pointing (Sewing) Surgical (Hypodermic) Nickel Rods & Bars Cutting-off Nylon Centreless Surfacing Pipe (Soft Steel) Cutting-off Pistons (Aluminium) Cylindrical Centreless Pistons (Cast Iron) Cylindrical Centreless Piston Pins Extra Rough Roughing Semi-finishing Pre-Lapping Lapping End Grinding (Disc)
Abrasive
Grit Size
Grade
Bond
Modification of Bond
A A A A
24 16 16 16
R S R S
V B B B
N L4 L4 L4
37C 37C 38A 38A A 39C A 37C 37C A 37C 38A 39C 37C 37C A A A 19A 37C A 7
S R K H T I S M L S K J I L M N M M O M E
V B V V V B B V V B V V V V V V V V V B B
STANDARD RECOMMENDATION
OF
GRINDING WHEELS
Work-MaterialOperation Piston Rings (Cast Iron) Cut-Off (Cylinders) Disc Wheel (Rough) (Finish) (Lapping) Gap Sizing Key Stone Grinding (Steel Rings) (Rough) (Finish) Premium Option Ring Snagging Plastics Cutting-off (Dry) Cutting-off (Wet) Porcelain Cutting-off (Dry) Cylindrical Removing imperfections (Bricks) Centreless Reamers Backing off Cylindrical Rollers for Bearings Centreless - Roughing Rolls (Aluminium Foil) For dark reflective finish (Roughing) Semi-finishing For Satin finish Roughing Semi-finishing Finishing Superfinishing Rolls (Brass or Copper) Cylindrical - Roughing Finishing
Abrasive A 37C 39C 37C A 86A 86A SGP 37C 37C 37C 37C 37C 38A 37C 86A/38A A A
Grade T I F F T K J K S P P P L L L K M N
Bond B B B B B V V V V B B B V V V V V V
K I K H I I J H
V B V B B B B B
CNM N 24 24 X453 24 24
STANDARD RECOMMENDATION
OF
GRINDING WHEELS
Work-MaterialOperation Rolls (Cast Iron) Cylindrical - Roughing Cylindrical - Finishing Rolls Hot Mill (Chilled & Alloy) Regrinding New Rolls - Roughing Finishing Rolls Cold Mill (Hardened Steel) Regrinding Tandem Mill Rolls First stands Other stands Regrind Temper Mill or Skin pass Mill Rolls Back stands Front stands Mirror finish Regrinding Roll necks, bevels, Radii, Excess Grooves (All Rolls) Back-up Rolls (Steel) Rolls Paper Mill (Two wheel grinder) Regrinding Cast Iron, Granite, Rubber-covered Press Rolls Steel All-purpose wheel for all rolls For coarser finish papers Rubber Rolls Soft Rubber (Dry grind) Cots & Apron Typewriter & Printer Textile Blankets Hard Rubber/Ebonite
Grit Size 36 36 80
Grade K L J
Bond B V B
Modification of Bond 24 K 24
30 46 46
J J K
B B B
24 24 24
A A A
46 80 80
L K J
V B B
CNM 24 24
A 37C A A A
80 120 320 60 46
G I H L L
B B B V V
24 24
CNM CNM
H J H F H H J F J
B B B B V V V V V
STANDARD RECOMMENDATION
OF
GRINDING WHEELS
Work-MaterialOperation Rotors (Laminated) Cylindrical Roughing Finishing Rubber (Hose) Cutting-off (Dry) Cutting-off (Dry) (Steel mesh) Saws Wood cutting Metal cutters Scissors Off-hand sharpening Shear Blade (Power Metal Shears) Sharpening (Segments & Cylinders) Slate Cutting-off (Portable) Sprayed Metal Cylindrical Springs (Leaf) Grinding Eyes Chamfering Steel Casing (Low Carbon) Swing frames Floor stands - (Low speed) Floor stands - (High speed) Portable grinder Steel Castings (Manganese) See also Forge & Switches Swing frame Floor stands - (Low speed) Floor stands - (High speed) Portable grinder Internal rough grinding
Abrasive
Grit Size
Grade
Bond
Modification of Bond
60 320 24 36 60 46 80
M L R S
V B B B Saw Gumming V V
CNM 24 L4 L4
M R
BE N
36 24 80 24 24 16 24 16 16
F T I P S S R R S
V B V V V B V B B
BEP L4 K N N L4/38 N L4 L4
A A A A 10
16 24 16 24
R R R R
B V B V
L4/38 N 27 N
STANDARD RECOMMENDATION
OF
GRINDING WHEELS
Work-MaterialOperation Steel (Hard) Centreless (Comm. finish) Centreless (Feed wheel) Cylindrical (Smaller wheels) Cylindrical (Larger wheels) Internal Surfacing (Straight wheels) Surfacing (Cups & Cylinders) Surfacing (Segments) Cutting-off Billet grinding Steel (Stainless-300 series) Centreless Centreless (Comm. finish) Cylindrical Internal Surfacing (Straight wheels) Surfacing (Cups & Cylinders) Surfacing (Segments) Cutting-off (Dry) Steel (High speed) Centreless (Comm. finish) Cylindrical (Small wheels) Cylindrical (Large wheels) Internal Surfacing (Straight wheels) Surfacing (Cups & Cylinders) Surfacing (Segments) Cutting-off (Soft) Cutting-off (Hard) Billets & Slabs : Portable Grinders -
Abrasive
Grit Size
Grade
Bond
Modification of Bond
60 80 120 60 60 60 60 46 60 46 36 60 12-5
M Q S M K M M J K H I P U
V R B V V V V V V V V B B
46 60 46 60 46 36 36 36
L N L K J I I S
V V V V V V V B
CNM K BE IN BE BE BE L4
60 60 60 60 46 60 46 46 36 60 16
L M K K J K H H S P S
V V V V V V V V B B B
STANDARD RECOMMENDATION
OF
GRINDING WHEELS
Work-MaterialOperation Steel (Stainless - 400 Series hardened) Centreless (Comm. finish) Cylindrical (Small wheels) Cylindrical (Large wheels) Internal Surfacing (Straight wheels) Surfacing (Cups & Cylinders) Surfacing (Segments) Cutting-off Tile Cutting-off Titanium Centreless Centreless Cylindrical Internal Surface Tools (Lathe & Planer) Carbon & High Speed Steel Off-hand grinding Bench & Pedestal Grinders Coarse Fine Tool (Regrinding) Carbon H.S.S. Offhand/Bench/Pedestal Brazed Tools Tubing Steel Centreless Tungsten Carbide Valves (Automotives) Refacing Stems : Cylindrical Centreless Cutting-off (Dry)
Abrasive
Grit Size
Grade
Bond
Modification of Bond
A A A 86A 38A 38A 38A A 37C 37C 37C 37C TG, 86A 39C
60 60 60 60 46 36 36 60 24 54 54 80 60 60
L M K K I H H P P L P J K J
V V V V V V V B B V B V V V
A A
36 60
Q P
V V
N N
A 39C A
60 80 60
P L M
V V V
N K CNM
37C A A A 12
80 80 80 36
N K N S
V V V B
K CNM CNM L4
STANDARD RECOMMENDATION
OF
GRINDING WHEELS
Work-MaterialOperation Tungsten Surface Tungsten Rolled Cylindrical Tungsten Sintered Cylindrical Valve Seat Inserts - Regrinding Roughing - Cast Iron Alloy Steel Stellite Finishing All seats Valve Bar Cut-Off Bar Centreless Guide Bushing Centreless - Roughing Intermediate Finishing Lapping Seat Grinding End Chamfering End Grinding Valve Profile Grinding Upto 150 Above 150 Welds Carbon alloy steel : Portable grinders Stainless steel : Portable grinders Wrenches Floor stands (Low speed) Wrought Iron Floor stands (Low speed)
Abrasive 39C 86A 37C 37C 38A 38A 37C A A 37C A A A 38A 86A A A
Grade J L K N M M L T Q N N M J I O R T
Bond V V V V V V V B V V V V V V V V V
38A 39C
60-320 60-150
K, M L, N
V V
BE K
A A A A 13
16 16 24 24
S Q 4 R
B B V V
X04, L4 L3 N N