Lovely Professional University,Punjab

Format For Instruction Plan [for Courses with Lectures and Labs Course No MEC104T Course Category Cours Title MANUFACTURING SCIENCES Courses with conceptual focus / presentation component Course Planner 13517 :: Ajay Gupta Lectures Tutorial Practical Credits 3 0 0 3

Text Book:

1 Fundamentals of modern manufacturing BY Mikkell P. Groover

Other Specific Book:

Manufacturing Processes & Engineering Materials: Kalpakjian & Steven R. Schmid; Pearson Education, 4th Edition

3 Manufacturing Technology by PN RAO

Other Reading Sr No Jouranls atricles as compulsary readings (specific articles, Complete reference) 4 Journal of mechanical engineering by Slovak Academy of sciences 5 International Journal of Machine Tools & Manufacturing by shivaji university ,kohlapur 6 Journal of The Institution of Engineers (India), Relevant Websites Sr. No. (Web adress) (only if relevant to the courses) Salient Features

7 http://www.mtiwelding.com/advantages-of-friction-welding.cfm Provides video on welding 8 http://www.mtiwelding.com/friction-welding-applications.cfm 9 http://en.wikipedia.org/wiki/Lathe_(metal) 10 http://en.wikipedia.org/wiki/Sheet_metal#Forming_processes 11 http://www.b2b-cnc-lathe.com/cnc-swiss/01.htm Information regarding welding techniques Provides demonstration on machine tools Provides demonstration on sheet metal work Provides demonstration on machine tools

Detailed Plan For Lectures

1 Approved for Spring Session 2011-12

Week Number Lecture Number Lecture Topic

Chapters/Sections of Pedagogical tool Textbook/other Demonstration/case reference study/images/anmatio n ctc. planned

Part 1
Week 1 Lecture 1 Introduction to manufacturing, what is manufacturing, manufacturing definition manufacturing industries and products ->Reference :1,1Chapter 1 Article 1.1 ->Reference :1,1Chapter 1 Article 1.1

Lecture 2

Lecture 3

manufacturing capability, Materials In manufacturing ->Reference :1,1Chapter 1 Article 1.2 manufacturing processes ->Reference :1,1Chapter 1 Article 1.3 ->Reference :1,Book 1Chapter 3 Article 3.1 .1 ->Reference :1,Book 1Chapter 3 Article 3.1 .2 ->Reference :1,Book 1Chapter 3 Article 3.1 .3 Article 3.1.4 ->Reference :1,Book 1Chapter 3 Article 3.2 Article 3.3 ->Reference :1,Book 1Chapter 21 Article 21.1 Article 21.2 ->Reference :1,Book 1Chapter 23 Article 23.2 Homework Term paper allocation

Week 2

Lecture 4

Lecture 5

Mechanical properties of Materials: Stress-strain relationship, tensile properties true stress strain, compression properties,

Lecture 6

Week 3

Lecture 7

bending and testing of brittle material, shear properties Hardness, effect of temperature on properties

Lecture 8

Lecture 9

Material removal process: Introduction, overview of machining technology, theory of chip formation in metal cutting,orthogonal cutting model, actual chip formation, tool materials

Week 4

Lecture 10

Approved for Spring Session 2011-12

Part 2
Week 4 Lecture 11 single point and multi point cutting tool,cutting fluids,Numericals Machining operation and machine tool: Constructional features of a center ,Lathe turning and related operation, condition in turning, operation related to turning, Numericals also drilling and related operation, cutting condition in drilling, operations related to drilling ->Reference :1,Book 1Chapter 23 Article 23.3 Article 23.4 ->Reference :1,Book 1Chapter 22 Article 22.1 ->Reference :1,Book 1Chapter 22 Article 22.1 ->Reference :1,Book 1Chapter 22 Article 22.2 Video on Turning

Lecture 12

Week 5

Lecture 13

Lecture 14

Lecture 15

Fundamental of welding: Types of welding process, ->Reference :1,Book weld joints 1Chapter 30 Article 30.1 Article 30.2 physics of welding, Arc welding(consumable and non consumable electrodes ->Reference :1,Book 1Chapter 30 Article 30.3 Article 30.2 Chapter 31 Article 31.1 ->Reference :1,Book Show welding Defects 1Chapter 31 Article 31. Test ->Reference :1,Book 1Chapter 10 Article 10.2 ->Reference :1,Book 1Chapter 10 Article 10.2 ->Reference :1,Book 1Chapter 10 Article 10.3.2-3-4

Week 6

Lecture 16

Lecture 17 Lecture 18 Week 7 Lecture 19

weld quality and defects,Fundamental of metal casting: Introduction, casting process Test sand casting mold, heating and pouring the molten metal,engineering analysis of pouring, fluidity, solidification of metal,Curves

Lecture 20

Lecture 21

solidification time, shrinkage, directional solidification.

MID-TERM Part 3
Week 8 Lecture 22 Metal casting processes: Sand casting, pattern and ->Reference :1,Book core, mold and mold making, 1Chapter 11 Article 11.1

Approved for Spring Session 2011-12

Week 8

Lecture 23

the casting operations, other expandable mold casting processes, shell molding, vacuum molding expandable polystyrene process, investment casting, plaster mold and ceramic mold casting permanent mold casting, die casting, centrifugal casting, Foundry Practice, casting quality, Product Design considerations. Metal forming Processes: Overview of metal forming, material behavior in metal forming. Temperature in Metal forming, Friction and lubrication in metal forming Bulk deformation processes in metal forming: Rolling: Flat rolling and its analysis, shape rolling, Numericals

->Reference :1,Book 1Chapter 11 Article 11.1.3Article 11.2.1-2 ->Reference :1,Book 1Chapter 11 Article 11.2.3-4-5 ->Reference :1,Book 1Chapter 11 Article11.3 ->Reference :1,Book 1Chapter 11 Article11.4-5-6-7 ->Reference :1,Book 1Chapter 18 Article18.1 ->Reference :1,Book 1Chapter 18 Article18.1 ->Reference :1,Book 1Chapter 19 Article19.1-2 term paper submission Video on casting

Lecture 24

Week 9

Lecture 25

Lecture 26

Lecture 27

Week 10

Lecture 28

Lecture 29

Video on forming processess

Part 4
Week 10 Lecture 30 rolling mills, thread rolling, gear rolling, ring rolling. ->Reference :1,Book 1Chapter 19 Article19.3 Article 19.2

Week 11

Lecture 31

Forging, open die forging, open die forging practice, ->Reference :1,Book impression die forging, fleshless forging, 1Chapter 19 Article19.3.1-2-3 forging die, hammers, other deformation processes related to forging ->Reference :1,Book 1Chapter 19 Article19.3.4 Article 19.4 ->Reference :1,Book 1Chapter 19 Article19.5.1-2 ->Reference :1,Book 1Chapter 19 Article19.5.4-5 Article 19.6

Lecture 32

Lecture 33

Extrusion, types of extrusion, analysis of extrusion,

Week 12

Lecture 34

other extrusion process, defects, wire and bar drawing, tube drawing.

Approved for Spring Session 2011-12

Week 12

Lecture 35

Sheet metal working: cutting operation, engineering ->Reference :1,Book analysis, Numericas 1Chapter 20 Article 20.1.1-2 other sheet metal cutting process, bending ->Reference :1,Book operation, bending, engineering analysis of bending 1Chapter 20 Articl Drawing, analysis of drawing, Numericals ->Reference :1,Book 1Chapter 20 Article 20.3.1-2-3 ->Reference :1,Book 1Chapter 20 Article 20.3.1-2-3 ->Reference :1,Book 1Chapter 20 Article 20.5 Article 20.6

Lecture 36 Week 13 Lecture 37

Lecture 38

defects in drawing, Other sheet Metal Forming Operations. Dies and presses of sheet metal Processes. Sheet Metal operations not performed on presses.

Lecture 39

Spill Over
Week 14 Lecture 40 Lecture 41 Revision Revision

Details of homework and case studies

Homework No. Objective Topic of the Homework Nature of homework (group/individuals/field work Individual Evaluation Mode Allottment / submission Week 6/6

Test 2

To check the Material removal Process, Casting understanding about the process To observe the Introduction to manufacturing , mechanical properties, Stressstudent knowledge strain in basic and diagram . Numericals can be given. introductory topics make student conversant with report writing and presentations different topics been allocated to different group of students

Test

Homework 1

Group

Assignment

4/5

Term Paper 1

Group

report submission

3 / 10

Scheme for CA:out of 100*

Approved for Spring Session 2011-12

Component Homework, test,termpaper

Frequency 2

Out Of 3 Total :-

Each Marks Total Marks 10 10 20 20

* In ENG courses wherever the total exceeds 100, consider x best out of y components of CA, as explained in teacher's guide available on the UMS List of suggested topics for term paper[at least 15] (Student to spend about 15 hrs on any one specified term paper) Sr. No. Topic 1 Cutting tool technology 2 Importance of cutting fluids and lubrication in different manufacturing processes 3 Tube drawing , bending and swaging 4 Importance and use of CAD , CAM and CIM 5 Gear manufacturing technology 6 Material handling techniques 7 Advancement in different techniques used for performing different operations on sheet metal 8 CNC programming 9 Advanced welding techniques used in Automobile industry 10 Abrasive machining and process parameters 11 Solidifications of Metals ( nucleation concept for different alloys) 12 Electric discharge machining ( scope and future development ) 13 Tools materials and analysis of plastic failure 14 Heat generation and heat transfer in different metal forming processes 15 Latest quality assurance techniques used in industry

Approved for Spring Session 2011-12