Professional Documents
Culture Documents
PRESENTATION
This section of the workbook contains copies of presentation overheads, two to a page.
Space has been provided on the right side of each page for entering important notes and
comments.
Slides
Notes
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Agenda
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u Supplier
Workbook
14001 & Environmental
Management Systems
u Assessing What You Have
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u ISO
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u Management
u Establishing
Commitment
The Approach
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u Planning
u System
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Documents
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Purpose
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u Learning
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Contents
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u Presentation
slides
u Launch & implementation tools
u EMS template (must be modified to address
local considerations)
u Resources
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EMS Template
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Contents
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u EMS
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u Environmental
policy
objectives & targets
u Legal & other requirements
u Environmental management programs
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u Aspects,
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EMS Template
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Contents
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u Structure
& responsibility
u Training matrix
u Procedures
u Work practices
u Master document list
u Master records list
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The Basics
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u September
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Definitions
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u Env.
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Definitions
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Environmental Management
Representative (EMR)
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u Ultimate
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Definitions
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u Representatives
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departments
u Standing team
u EMS development
u Supports implementation & maintenance
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Definitions
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Definitions
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u Env.
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Definitions
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u Environmental
Performance: measurable
results of the environmental management
system, related to an organization's control of
its environmental aspects, based on its
environmental policy, objectives and targets
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Definitions
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Definitions
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u Env.
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ISO 14001 Elements
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4.2
Environmental
Policy
4.6
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4.3
Management
Review
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Planning
Environmental
System
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Checking
& Corrective
Action
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Implementation
& Operation
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4.4
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4.3.1
Legal
and Other
Requirements
Environmental
Aspects
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4.3.2
4.3
Planning
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Objectives
& Targets
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4.3.3
4.3.4
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Environmental
Program
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ISO 14001 Elements
4.4.7
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4.4.1
Emergency
Preparedness and
Response
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Structure
and
Responsibility
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4.4.6
4.4.2
Operational
Control
4.4
Implementation
and Operation
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Document
Control
4.4.5
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Training ,
Awareness and
Competence
Communication
ES
Documentation
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4.4.3
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4.4.4
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4.5.1
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Monitoring
& Measurement
ES
Audit
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4.5
Checking and
Corrective Action
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Non-Conformance
& Corrective &
Preventive Action
Records
4.5.3
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4.5.2
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u Review
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u Corporate,
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Notes
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u ISO
14001 registration
u Material restrictions (WSS-M99P9999-A1)
u Recyclable plastic & polymeric materials (E4)
u Packaging solutions
u Material approval - production & nonproduction
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u Identify
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u Identify
operating components
Applicable areas & departments?
What processes, activities & services are in
each?
External support?
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u Document
key information
What products are made?
What materials are used?
What types of wastes & discharges are
generated?
What sources of energy are required?
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u Identify
regulatory compliance
permits and governmental reports
u Review compliance status
u Review environmental programs
Ex.: Elimination of Hg containing lighting
u Assess training & audit programs
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u Identify
relevant environmental
plans & procedures
Ex.: Spill prevention plan
Ex.: Document control procedure
u Review organizational structure &
environmental responsibilities
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u Resources
depend on:
Size & complexity of facility
ISO 9001/2 registration
Applicable environmental requirements
Workloads
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u General
assumptions
Development & implementation: 10
months
Awareness training: 45 min per employee
Procedure training: 15 min per procedure
& employee
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Management Commitment
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An Absolute Requirement
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Management Commitment
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Management Responsibilities
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u Selects
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Management Commitment
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u Provide
understanding of benefits,
requirements & effort
u Select an EMR & CFT
u Establish registration date
u Document commitment
>Section 2: Launch & Implementation Tools<
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Management Commitment
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Launch Document
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u Management
meeting
launch guidance
u Meeting agenda
u Meeting announcement
u Commitment memorandum
u CFT roles & responsibilities
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Management Commitment
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Environmental Quality
Material
Controller's
Handling
Office
Engineering
Human
Resources
Maintenance
Production
Training
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Safety
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u Obtain
management commitment
u Train Cross Functional Team (CFT)
& others on ISO 14001 requirements
u Establish development & implementation plan
u Develop & implement EMS
u Obtain management approval
u Obtain registration
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u Develop
clear
understanding of implementation path
u Establish realistic implementation schedule
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Implementation Schedule
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u Identify
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u Identify
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u Obtain
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u Certification
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Planning
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Evaluate for
Significance
Review Legal and Other
Requirements
Facilitywide
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Regulated
Potential
Release
Energy and
Business Plan
Departments
Department
by
Department
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Env. Load
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Not Significant
Legal Requirements
Aspects
Significant Aspects
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Develop Environmental
Management Programs
Project Plan
Significant
Significant
Aspects
Aspects
Control/
Maintain
(e.g., Regulatory Improvement
Compliance) (e.g., Energy
Reduction)
Develop
Procedures and
Work Practices
EMPs
Study
(e.g.,
Feasibility
Study)
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Tasks, Responsible
Parties, Time
Frames
Operational Controls
Monitoring and
Measurement
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Procedures
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Work Prt.1
Environmental
Management Programs
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Work Prt.2
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Work Prt.3
Procedures/Work
Practices
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Environmental Aspects
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u Organization
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Environmental Aspects
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u
u
u
u
u
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General trash
Spent aerosol cans
Welding fumes
Waste paint & solvents
Automotive exhaust
Paint spray emissions
Car wash water
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u
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u
u
u
u
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Environmental Aspects
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u Aspect
types
Controlled
Influenced
Potential
Actual
u Environmental aspect categories
Used to organize aspects
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Aspect Categories
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u
u
u
u
u
u
Material use
Air emissions
Water use
Energy use
Stormwater discharges
Storage tanks
u
u
u
u
u
u
Wastewater discharges
Solid & liquid waste
Noise
Odor
Natural environment
Land condition
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Identifying Aspects
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u Identify
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ISO 14001, 4.3.2 Legal & Other Requirements
u Procedure
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u Env.
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u Env.
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Environmental Legal Requirements
ASPECT
Material
Usage
REQUIREMENT
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CITATION/
SOURCE
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Significant Aspects
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u Aspects
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u Regulated
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u Business
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u Environmental
load
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Toxicity
Restricted substance
Amounts (volume & mass of releases,
resource consumption)
Frequency & severity
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Documentation of Aspects
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u CFT
identifies aspects
and significant aspects
u Rationale for significance documented
u Aspects reviewed every six months
u Process & facility changes reviewed
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u Establish
u Must
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Objective Categories
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u Objectives
& targets
established for all significant aspects
u CFT reviews performance of objectives &
targets every 6 months
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Objective Categories
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u Control/Maintain
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u Objective-
an environmental goal
e.g., Reduce energy
e.g., Maintain regulatory compliance
e.g., Study material substitution
u Target- amount & when goal will be met
e.g.,10%, rate basis, from 1994 by 2002
e.g., Ongoing
e.g., Complete by Jan. 2001
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Example Forms
u
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4 3 2
Example No. 1
Environmental Aspects
Example No. 2
Environmental Aspects, Objectives & Targets
Example No. 3
Environmental Aspects, Objectives and Targets
Example No. 4
Significant Aspects Summary, Operational Controls
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Environmental Policy
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u Appropriate
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Environmental Policy
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u Provides
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Environmental Policy
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Contents
u Header with facility name
u Intro explaining what facility does
u Inclusion of the 4 commitments & other
requirements
u General objectives established at facility
u Authorizing signature & date
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71
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Environmental Management
Programs
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u Establish
Version No. 2
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72
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Slides
Notes
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Example Programs
_________________________
4 3 2 1
_________________________
Example No. 1
Regulatory Compliance Program
Example No. 2
Managed Material Program
Example No. 3
Reduce Energy Program
Example No. 4
Waste Minimization Program
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_________________________
73
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_________________________
_________________________
_________________________
Environmental Management
Programs
_________________________
_________________________
_________________________
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u EMPs
_________________________
_________________________
Energy management
Materials management
Compliance assurance
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Version No. 2
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74
_________________________
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_________________________
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Notes
_________________________
_________________________
System Documents
_________________________
SYSTEM
PROCEDURES
ORGANIZATIONAL
CHART
OPERATIONAL
PROCEDURES
ROLES &
RESPONSIBILITIES
WORK
PRACTICES
_________________________
_________________________
LEGAL
REQUIREMENTS
_________________________
TRAINING
MATRIX
POLICY
ASPECTS
_________________________
MASTER
DOCUMENT
LIST
_________________________
MASTER
RECORDS
LIST
_________________________
>Section 3 of Workbook<
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EMS Documentation
_________________________
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u Maintain
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Notes
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EMS Documentation
_________________________
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EMS manual
u Environmental Policy
u Roles &
responsibilities
u Legal & other
requirements
u Aspects
u Objectives & targets
u
11/23/99
EMPs
u Training matrix
u Procedures & forms
u Work practices
u Master document list
u Master records list
u References
u
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_________________________
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77
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_________________________
_________________________
No.
Title
EP-001 Formatting Environmental
Procedures, Work Practices
and Forms
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_________________________
_________________________
4.3.1
4.3.3
4.3.4
4.5.4
Version No. 2
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ISO
14001
N/A
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_________________________
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78
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Notes
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_________________________
No.
Title
EP-004 Non-Conformance and
Corrective and Preventive
Action
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_________________________
ISO
14001
4.5.2
_________________________
_________________________
4.6
4.4.7
_________________________
4.3.2
_________________________
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79
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_________________________
_________________________
ISO
14001
4.3.1
_________________________
4.4.6
_________________________
EP-010 Environmental
Communication
4.4.3
_________________________
4.4.6
_________________________
No.
Title
EP-008 Environmental Review of
Projects
EP-009 Agency Approvals
_________________________
_________________________
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_________________________
_________________________
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Slides
Notes
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_________________________
No.
Title
EP-012 Environmental Document
Control
EP-013 Environmental Records
ISO
14001
4.4.5
_________________________
4.5.3
_________________________
_________________________
_________________________
_________________________
_________________________
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Version No. 2
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Notes
_________________________
_________________________
Document Control
_________________________
_________________________
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_________________________
Procedure
_________________________
W I
_________________________
WI
W I
_________________________
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_________________________
_________________________
_________________________
_________________________
Document Control
_________________________
ISO 14001, 4.4.5 Document Control
_________________________
u Develop
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_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
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Slides
Notes
_________________________
_________________________
Document Control
_________________________
EP-012 Environmental Document Control
_________________________
_________________________
u EMR
_________________________
_________________________
_________________________
_________________________
85
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_________________________
_________________________
_________________________
_________________________
Records
_________________________
_________________________
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u Procedure
Version No. 2
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_________________________
_________________________
_________________________
86
_________________________
_________________________
_________________________
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Notes
_________________________
_________________________
Records
_________________________
_________________________
_________________________
u Records
_________________________
_________________________
_________________________
_________________________
87
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_________________________
_________________________
_________________________
_________________________
Index of Environmental
Records
_________________________
_________________________
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_________________________
_________________________
_________________________
Version No. 2
88
_________________________
_________________________
_________________________
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u
89
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_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
Operational Controls
_________________________
_________________________
_________________________
u Identify
_________________________
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_________________________
_________________________
_________________________
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_________________________
_________________________
_________________________
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Slides
Notes
_________________________
Operational Controls
_________________________
_________________________
_________________________
u Operational
procedures
u Work practices
u EMPs
u Permits/Legal & other requirements
u Visual aids
u Manuals & plans
_________________________
_________________________
_________________________
_________________________
_________________________
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_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
u Procedure(s)
to monitor
& measure key
characteristics of processes & activities
u Record information to track performance
u Calibration procedures
u Procedure for regulatory compliance audits
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_________________________
_________________________
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92
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_________________________
_________________________
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Slides
Notes
_________________________
_________________________
_________________________
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u Key
characteristics associated
with significant aspects
volumes (e.g., gallons of spent paint)
weights (e.g., tons of metal scrap)
rates (e.g., number of car repairs per day)
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_________________________
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93
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_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
u Internal
audits monitor
conformance to objectives & targets
u Environmental performance monitored per
Env. Management Programs (EMPs)
u Operational controls monitored per EMPs,
procedures, work practices & visual aids
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94
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Slides
Notes
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_________________________
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u Calibrate
per manufactures
recommendations or at least annually
u Calibration & maintenance addressed in
maintenance program or work practices
u Area/Department list of equipment to be
calibrated & frequency
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_________________________
_________________________
_________________________
95
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_________________________
_________________________
Training
_________________________
_________________________
_________________________
_________________________
u Identify
training needs
u Establish training procedures
Importance of conformance
_________________________
_________________________
u Personnel
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_________________________
_________________________
_________________________
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Notes
_________________________
Training
_________________________
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u Training
97
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_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
Training
_________________________
_________________________
_________________________
_________________________
_________________________
u Environmental
Courses
u Procedures and Work Instructions by Area /
Department
_________________________
_________________________
_________________________
Version No. 2
98
_________________________
_________________________
_________________________
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Slides
Notes
_________________________
_________________________
Communications
_________________________
ISO 14001, 4.4.3 Communications
_________________________
_________________________
u Procedure
_________________________
_________________________
_________________________
_________________________
99
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_________________________
_________________________
_________________________
_________________________
_________________________
Communications
_________________________
EP-010 Environmental Communication
_________________________
_________________________
u CFT
communicates employee
concerns to management
u Area/Dept. managers communicate legal &
other changes to employees
u HR Manager and EMR involved in external
communication with interested parties
u Communications documented
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_________________________
_________________________
_________________________
_________________________
100
_________________________
_________________________
_________________________
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Notes
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_________________________
_________________________
to identify potential
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_________________________
_________________________
_________________________
101
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_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
u CFT
identifies potential
incidents semi-annually
_________________________
u Emergency
Version No. 2
102
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_________________________
_________________________
_________________________
_________________________
_________________________
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Slides
Notes
_________________________
_________________________
_________________________
_________________________
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u Response
activities conducted
within bounds of training, procedures
_________________________
_________________________
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_________________________
_________________________
103
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_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
u Initiating
Activity completes
Env. Checklist with appropriation request
_________________________
_________________________
u EMR
Version No. 2
_________________________
_________________________
104
_________________________
_________________________
_________________________
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Slides
Notes
_________________________
_________________________
Contractor Control
_________________________
_________________________
_________________________
u Facility
provides information to
contractors to ensure awareness of EMS
_________________________
_________________________
u Contractors
Version No. 2
_________________________
_________________________
105
_________________________
_________________________
_________________________
_________________________
EMS Audits
_________________________
_________________________
_________________________
_________________________
u Procedure
Version No. 2
106
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_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
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Slides
Notes
_________________________
_________________________
EMS Audits
_________________________
_________________________
Types of Audits
_________________________
u 1st
Version No. 2
_________________________
_________________________
_________________________
_________________________
107
_________________________
_________________________
_________________________
_________________________
EMS Audits
_________________________
_________________________
_________________________
_________________________
u Quality
Version No. 2
108
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_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
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Slides
Notes
_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
u Procedure
for handling
& investigating nonconformances
u Mitigate impacts and correct & prevent
problems
u Modify procedures, as applicable
11/23/99
_________________________
_________________________
_________________________
109
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_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
u Response
to nonconformances
and noncompliances:
ID root cause
Determine corrective & preventative actions
Implement actions & verity effectiveness
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_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
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Slides
Notes
_________________________
_________________________
_________________________
_________________________
_________________________
u Nonconformances
and noncompliances
identified outside audit process
u Quality Manager creates Corrective and
Preventative Action Requests (CARs) for
nonconformances, as appropriate
u EMR creates CARs for noncompliances
11/23/99
_________________________
_________________________
_________________________
_________________________
111
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_________________________
_________________________
_________________________
Management Review
_________________________
_________________________
_________________________
_________________________
u Top
Version No. 2
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_________________________
_________________________
_________________________
112
_________________________
_________________________
_________________________
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Slides
Notes
_________________________
Management Review
_________________________
_________________________
_________________________
_________________________
u Management
_________________________
_________________________
_________________________
_________________________
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_________________________
_________________________
_________________________
_________________________
Registration Process
_________________________
_________________________
u Certification
Audit
Pre-assessment review
Main audit
u Surveillance audits
u Re-certification audit
_________________________
_________________________
_________________________
_________________________
_________________________
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_________________________
_________________________
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Slides
Notes
_________________________
_________________________
Registration Process
_________________________
_________________________
Certification Audit
_________________________
u Main
audit
Major & minor nonconformances
u Auditors recommend, Registrar decides
u Certificate of registration good for 3 years maybe
_________________________
_________________________
_________________________
_________________________
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_________________________
_________________________
_________________________
_________________________
_________________________
Registration Process
_________________________
_________________________
Surveillance Audits
_________________________
u At
least annually
u Proof of continual EMS improvement
u Look for systemic problems
u Major nonconformance could effect
re-certification
11/23/99
Version No. 2
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_________________________
_________________________
_________________________
116
_________________________
_________________________
_________________________
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Slides
Notes
_________________________
_________________________
Registration Process
_________________________
_________________________
Re-Certification Audits
_________________________
_________________________
u Every
_________________________
_________________________
_________________________
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_________________________
_________________________
_________________________
_________________________
_________________________
_________________________
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_________________________
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