EnergySavingOpportunitiesfor Transformers

AasitM.Naik VoltampEnergySAOG,Oman WestAsiaCopperForum GrandHyatt Dubai May5,2010

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1KWEnergysaved = 2KWofEnergyGenerated

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Content
OmanOverview ElectricityinOman EnergyDemand/Projects NeedforEnergyEfficiency T&DLosses AdvantagesofEnergyEfficiency Whatsthecatch?

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OmanOverview
Area : Population : GDP(PPP) : PerCapita : GDP(Nominal): Installedcapacity: 309,550sqkm. 2,845,000[2009e] $74.431Bn[2009e] 25,109USD $53.395Bn 4,360KW[2009]

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OmanInstalledCapacityKW

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OmanElectricityScenario MW
Description InstalledCapacity GrossGeneration DesalinationandAuxiliaryLoad NetGeneration ExternalInfeed Load GridLosses GridLosses(%) LoadGrowthRate(%)
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2009 4,360 3,523 166 3,357 40 3,325 72.5 2.1

2010p 4,412 3,474 166 3,308 501 3,719 90.4 2.4 12

2011p 5,291 4,134 174 3,959 464 4,326 97.1 2.2 16

2012p 5,770 4,586 178 4,407 468 4,801 74.2 1.5 11

2013p 6,179 4,960 200 4,760 546 5,223 83.1 1.6 9

TransformerTenderrequirementsplannedbyOTEC& Utilities(MVA) Description 220kVTransformers 132kVTransformers 33kVTransformers 11kVTransformers TOTALMVA

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2010 1,846 810 1,786 4,442

2011 576 2,516 515 1,875 5,482

2012 500 3,626 900 1,969 6,995

WhyTransformerEfficiency?
LossesoccuratallstagesfromGenerationto TransmissiontoDistribution SavingspotentialexistsforOman Technologyexists usingbettergradesof CRGO&optimizationofDesigns Oileconomieshavepotentialforspendingfor betterefficiency.Capacitytospendwould declinewiththedryingupofOil.
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Transformerefficiency
Sl.No.
1 2 3 4 5 6 7 8 9 10 11 11
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Rating
100kVA,11/0.433kV 200kVA,11/0.433kV 315kVA,11/0.433kV 500kVA,11/0.433kV 1000kVA,11/0.433kV 1600kVA,11/0.433kV 2000kVA,11/0.433kV 3MVA,33/11.5kV 6MVA,33/11.5kV 10MVA,33/11.5kV 20MVA,33/11.5kV 125MVA,132/33kV

Efficiency@0.8PF@0.75load
97.68% 98.21% 98.61% 98.84% 99.01% 99.02% 98.88% 99.13% 99.29% 98.32% 99.31% 99.59%

Lossesindistributiontransformers
Noloadloss,orironloss(NL) Loadloss,orcopperloss(LL)
DCloss Extralosses
eddycurrentlossinwindings strayloss

Otherlosses(ventilation,)

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Lossesindistributiontransformers
Extraloss Loadloss Resisitiveloss Conventionalload lossexclharmonics Extralossdueto harmonics

Noloadloss

UnloadedRatedloadActualload Actualload (exclharmonics)(inclharmonics)

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EvolutionofCRGOmaterial

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SavingsDueToLowerLosses
Transformer Rating:
1000 KVA Eff at 75% Load & 0.8 pf 99.30% 98.84% Standard Transformer 1500 8000 0.75 365 Low Loss Transformers No Load Loss (NLL) in Watts Load Loss (LL) in Watts Loss Load Factor (LLF) Number of days transformer operating 1200 6000

NLL Saved Watts 300

LL Saved Watts 2000 Energy saved in KWH Cost of Energy Total Annual Saving For 30 years
Due to NLL with LLF*

Annual savings in KWH

Due to LL with LLF*

2,628

13,140

Total kWH 15,768

15,768 kWh 0.02 RO 315 RO ($ 24,586)

9,461 RO

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Extremecases
HighlossDesign LowlossDesign

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Conductormaterials
CuandAltransformerscanbebuilttocomply tothesameperformanceandquality standard Ingeneral,useofCuleadsto:
heavier,butmorecompactwindings asmallercore asmaller,morecompacttransformer alowernoiselevel lessoilcontent
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Advantages
Saveenergy BetterShortcircuitwithstand(biggermass) Saveemissions Noise Reducedheating Improvedlifetime Reliability Morerobustagainstharmonics Paybackinapprox.6yearsforincrementalcost

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Whatsthecatch?
Increasedcapitaloutlay Transformer procurementcostswillgoupby50% Commercialpolicyofsuppliers Premiumon bettergradesofmaterial Fasteravailabilityofbetter/highergradesof CRGO Smallamounts TheCapitalizationrates alreadyhigh.dximprovementstillpossible.
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Energy&emissionsavingspotentialsrelatedto transformers&standbypower

Region EU C&EE US China Japan Total

Energysavings TWh/yr 22 5 45 47 24 143

CO2Savings Source Milliontonne/yr 9 THERMIE 5 34 52 100 IIEC Toprunner ECI

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PresentEnergyEfficiencyStandards
PresentlyOmanbuysTransformers asperIEC/OES/DEPSpecifications EfficiencyLevels:around98% AverageEfficiencylevelsinDevelopedCountries AssumingOmancanimprovebyeven0.5% Energysavedwillbe:0.5%oftheconnectedload AssuminganMVAof(refslide8)andaloadfactorof75% Thiswillmean:Savingof70,956,000KWH SavedinOMR :99.3 99.7%

:42,573,600atpresenttariff

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AgenciesThatGovern
DCRP forDistributionCos.(Majan/Mazoon/ MEDC/RAECo/DPC OETC ForGeneration&TransmissionSectorfor Voltagesabove33kV PDO FollowDEPSpecifications Consultants EnergoProjects,Parsons,Mott MacDonalds,Atkin,etc OccidentalofOman GenerallyfollowPDO/DEP Specifications
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WhatwillbeRequired
IntroduceLowLossconcept BothforNoLoadLoss aswellasLoadLosstoachievemaximumefficiency tothetuneof99.5to99.7% NoloadLosscanbebroughtdownfurtherbyusing newlaserscribedmaterialsintroducedbytheMills whichpromise1015%%lowerW/kgatmarginal increaseincost ReduceLoadlossesinthespecifications,additional priceowingtoextraCopperwouldbeeasilyoffset throughenergysavings.
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ProposedICAInitiative
IntroduceEnergyEfficiencyconcepttothe RegulatorsandConsultantsthroughinitiativesbased onglobalexperiencesandbestpractices Awellcoordinatedprogramcanbedesignedto finallycauseachangeinTechnicalSpecifications VoltampwouldactivelysupportICAinitiativesfora collaborativedialoguewiththeRegulatorsand Consultants

AbusinessCasecanbejointlydevelopedby Voltamp &ICA;whichICAcanthenpresentto regulatorsona neutralplatform

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AbouttheSpeaker
AasitM.Naik
Asst.GeneralManager Marketing&Sales

VoltampEnergySAOG
AasitheadstheMarketing&SalesfortheVoltampGroupacrossMENAregion, responsibleforTransformer&SwitchgearPantsforRusaylPlants andthenew SoharPowerPlant.AasitjoinedVoltampTransformersOmanLLCin 2004,aftera longcareerof20yearsintheTransformersandSwitchgearIndustryinIndiaat reputedmanufacturerslikeCromptonGreaves,EMCO,GEC(nowAREVA)and VoltampIndia. AasithasBachelorsDegreeinElectricalEngineeringandPostGraduateDiploma inMarketingManagementandalsoacertifiedSAP SDConsultant ContactDetails: Tel:+968244472E203Fax:+968244471Mob:+96899337423 Email:aasit@voltampoman.com
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Thankyou

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