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The hydraulic system main control valve is similar to the 300A control valve arrangement that includes the attachment control valve as standard equipment. The control valve group has two negative flow control valves, a straight travel valve, a parallel tandem logic valve and a selector valve.
Francis June 97
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1. 2. 3. 4. 5. 6. 7. 8. 9. Stick 2 Control Valve Boom 1 Control Valve Bucket Control Valve Attachment Control Valve Right Travel Control Valve Left travel Control Valve Swing Control Valve Stick 1 Control Valve Boom 2 Control Valve 10. Upper Pump 11. Lower Pump 12. Pilot Pump 13. Straight Travel Valve 14. Main Control Valves a. Center Bypass Passage b. Center Bypass Passage c. NFC Orifice d. NFC Orifice e. Return Passage
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15. 16. 17. 18. 19. 20. f. g. Combined Check Valve Main Relief Valve Line Relief Valve (Rod End) Line relief Valve (Head End) Load Check Valve Bucket Cylinder. Parallel Feed Passage Return Line
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21. 22. h. i. NFC NFC NFC NFC Relief Valve (Lower Pump) Relief Valve (Upper Pump) Passage Passage
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24. 25. 26. 27. j. k. l. Logic Valve. Pressure Control Valve. Check valve. Check Valve Parallel Feed Passage. Combined Flow Passage. Combined Flow Passage.
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1. 2. 3. 4. 5. 6. 7. 8. 9. 14. 16. 17. Stick 2 Control Valve Boom 1 Control Valve Bucket Control Valve Attachment Control Valve Right Travel Control Valve Left travel Control Valve Swing Control Valve Stick 1 Control Valve Boom 2 Control Valve Main Control Valve (Left Section) Main Relief Valve Line Relief Valve (Bkt rod end). 18. 28. 29. 30. 31. 32. 33. 34. 35. 37. 38. 39.
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Line Relief Valve (Bkt head end) Line Relief Valve (stk head end) Line Relief Valve (Stk rod end) Inlet Port (Upper pump) Inlet Port (Lower pump) Boom Drift Reduction Valve Stick Combination Flow Port. PTL Signal Port MCV (Right Section0 Stick Line Relief Valve (Rod End) Stick Drift Reduction Valve Line Relief Valve (Bm head end)
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1. Stick-2 Spool 14. Left MCV Section 19. Load Check Valve 35. Right MCV Section 36. Logic Circuit a. Center Bypass Passage (Lft Sec) b. Center Bypass Passage (Rgh Sec)
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NOMENCLATURE
1. Stick 2 Control Valve 2. Boom 1 Control Valve 3. Bucket Control Valve 4. Attachment Control Valve 5. Right Travel Control Valve 6. Left travel Control Valve 7. Swing Control Valve 8. Stick 1 Control Valve 9. Boom 2 Control Valve 10. Upper Pump 11. Lower Pump 12. Pilot Pump 13. Straight Travel Valve 14. Main Control Valves 15. Combined Check Valve 16. Main Relief Valve 17. Line Relief Valve (Rod End) 18. Line relief Valve (Head End) 19. Load Check Valve 20. Bucket Cylinder. 21. NFC Relief Valve (Lower Pump) 22. NFC Relief Valve (Upper Pump) 23. Selector Valve. 24. Logic Valve. 25. Pressure Control Valve. 26. Check valve. 27. Check Valve. 28. Line Relief Valve (stk head end) 29. Line Relief Valve (Stk rod end) 30. Inlet Port (Upper pump) 31. Inlet Port (Lower pump) 32. Line Relief Valve (Boom rod end) 33. Stick Combination Flow Port. 34. PTL Signal Port 35. MCV (Right Section a. Center Bypass Passage b. Center Bypass Passage c. NFC Orifice d. NFC Orifice. e. Return Port f. Parallel Feed Passage g. Return Line h. NFC Passage i. NFC Passage j. Parallel Feed Passage. k. Combined Flow Passage. l. Combined Flow Passage. m. Outlet Combination Port
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1. 2. a. b. c. d.
Poppet Stem Orifice Passage (From center bypass passage) Return Passage Negative Control Signal Pressure
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CHAPTER : Implement & Travel System
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1. 2. 3. 4. 5. 6. 7. 8. a. b. c. d.
Boom 1 Control Valve Load Check Vave Boom Generation Valve Spool Boom Generation Valve Boom Drift Reduction Valve Boom Down Line Relief Valve Top Pump Parallel feeder Path Open Center flow Path Tank Return Orifices Regeneration Orifices
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1. Boom 1 Control Valve 2. Load Check Vave 3. Boom Generation Valve 4. Spool 5. Boom Generation Valve 6. Boom Drift Reduction Valve 7. Boom Down Line Relief Valve 8. Top Pump a. Parallel feeder Path b. Open Center flow Path c. Tank Return Orifices d. Regeneration Orifices e. Regeneration Passage f. Vent Hole
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1. Boom 1 Control Valve 2. Load Check Vave 3. Boom Generation Valve 4. Spool 5. Boom Generation Valve 6. Boom Drift Reduction Valve 7. Boom Down Line Relief Valve 8. Top Pump a. Parallel feeder Path b. Open Center flow Path c. Tank Return Orifices d. Regeneration Orifices e. Regeneration Passage f. Vent Hole
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SWING MOTOR
(CROSS SECTION FRONT VIEW)
1. 2. 3. 4. 5. a. b. c.
Stem Spring Piston Make-Up Valve Sleeve Inlet Port Return Passage (Make-Up Port) Piston Chamber
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1. 2. 3. 4. 5. a. b. d. e.
Poppet Plug Sleeve Spring Stem Inlet Port (From Hyd. Control Valve) Return Passage (Make-Up Port) Orifice Orifice
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TRAVEL MOTOR
(Cross Section)
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1. Drive Shaft 2. Ball Guide 3. Spring 4. Barrel 5. Slipper 6. Retainer 7. Piston 8. Friction Plate 9. Separator Plate 10. Piston Guide 11. Spring
12. 13. 14. 15. 16. 17. 18. 19. 20. 21.
Brake Piston Brake Pilot Valve Check Valve Check Valve Piston Piston Spring Spring Ball Ball
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TRAVEL MOTOR
Low Speed
3 3
1. 2. 3. 4. a. b. c. d.
Swashplate Servo Piston Speed Change Valve Check Valve Brake Valve From Left Tavel Control Valve From Two Speed Solenoid From Right Travel Control Valve Center Port
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TRAVEL MOTOR
High Speed
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1. 2. 3. 4. a. b. c. d.
Swashplate Servo Piston Speed Change Valve Check Valve Brake Valve From Left Tavel Control Valve From Two Speed Solenoid From Right Travel Control Valve Center Port
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1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. a. b. c.
Upper Pump Lower Pump Pilot Pump Shuttle Valve Two speed solenoid valve (III) Aut. Travel Speed Change Val Sensor Travel Control Valve Swivel Speed Change Valve Brake Pilot Valve Crossover Relief Valve Pilot Line To Speed Change Valves Speed Change Valve Port
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5. 6. 7. 9. g.
Two speed solenoid valve AutTravel Speed Change Vale Press Sensor Control Valve. Speed Change Valve To Left Travel Motor
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5. 6. 7. 9. g.
Two speed solenoid valve AutTravel Speed Change Vale Press Sensor Control Valve. Speed Change Valve To Left Travel Motor
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5. 6. 7. 9. g.
Two speed solenoid valve AutTravel Speed Change Vale Press Sensor Control Valve. Speed Change Valve To Left Travel Motor
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PARKING BRAKE
2. 3. 4. 5. 6. 9. 10. 11. a. e. f. h. i. Spool Piston (Low Speed) Piston (High Speed) Brake Pilot Valve Check Valves Orifice Friction Plates Separator Plates Pilot Port Port (From Travel Motor) Port (To Travel Motor) Passage (To Brake Piston) Port (To Pilot Valve)
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Impl.
Impl.
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a b Impl.
L+R Travel
1. 2. 3. 4.
Right Travel Control Valve Straight Travel Valve Left Travel Control Valve Main Control Valve
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Upper Pump Lower Pump Line (To the left control valve section) Line (To the right control valve section)
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SPB SPB
1. Boom 1 2. Bucket 3. Attach 4. Right Travel 5. Travel Press. Sw 6. Imp. Press. Sw 7. Straight Travel 8. Left Travel 9. Swing 10. Stick 1 11. Boom 2
a. To Bucket Cyl b. To right Trv Motor c. To Left Paral Feed. Path d. To Swing Park Brake e. To Left Travel Motor f. From Left Trv Pilot Ctrl g. From Pilot Manifold h. From Top Pump i. From Bottom Pump j. From Right Trv Pilot Ctrl k. From Bucket Pilot Ctrl
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SPB SPB
1. Boom 1 2. Bucket 3. Attach 4. Right Travel 5. Travel Press. Sw 6. Imp. Press. Sw 7. Straight Travel 8. Left Travel 9. Swing 10. Stick 1 11. Boom 2
a. To Bucket Cyl b. To right Trv Motor c. To Left Paral Feed. Path d. To Swing Park Brake e. To Left Travel Motor f. From Left Trv Pilot Ctrl g. From Pilot Manifold h. From Top Pump i. From Bottom Pump j. From Right Trv Pilot Ctrl k. From Bucket Pilot Ctrl
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