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WIND TURBINE
Department of Mechanical Engineering, Laxmi Devi Institute of Engineering & Technology, Chikani, Alwar
Session: 20011-12
Certificate
This is to certify that this B. Tech. Seminar Report titled Wind Turbine by Govinder is approved by me for submission. Certified further that, to the best of my knowledge, the report represents work carried out by the student.
Date:
Ajay Kumar
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ACKNOWLEDGEMENT I whole heartedly express my sincere gratitude to Mr. P.M. Rastogi who guided for the preparation of my seminar report. I am also grateful to the classmates for queries to me. We are greatly benefited by this seminar presentation in terms of getting aware of Engineering at the workspace, to recognize the need for seminar, learn to become aware of the various advance technologies, to focus students on specific aspects of their studies. Therefore this presentation proved to be a blessing in disguise and it was a complete privilege for us to be a part of it. I equally thankful to Head of Department, Department of Mechanical Engineering and other teaching and non-teaching staff for due guidance and support. Date:
Govinder
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INDEX
SR.NO 1. 2. 3. Name of the Topic Introduction to Wind Turbine History of Wind Energy Basic Principles of Wind Energy Conversion a) Nature of the Wind b) Power in the wind 4. 5. 6. 7. 8. Basic Components of wind energy conversion system Turbine Aerodynamics Classification of wind energy conversion system (WECS) Horizontal Axis Wind Turbine (HAWT) Vertical Axis Wind turbine (VAWT) a) Advantage of Vertical axis wind turbine b) Disadvantage of vertical axis wind Turbine 9. Blades a) Blade Design b) Blade count c) Blade material 10. Tower a) Tower height 11. 12. 13. 14. 15. Advantage and Disadvantage of wind power Projects in India Conclusion List of Figures References 10 14 15 16 17 18 18 19 19 20 21 22 22 23 24 25 25 25 Page No 5 6 7 7
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Basic Principles of Wind Energy Conversion Nature of the wind:Energy from the sun is driving force behind the weather. When sunlight is absorbed by the Earth, it heats the atmosphere near the earths surface. Atmosphere heating is not uniform for the ocean and continents. The ocean circulate continuously, so the heat absorbed from the sun is distributed over a huge volume. Also, some of the energy of the sunlight causes evaporation rather than temperature increases. Sunlight falling on land masses is concentrated on the surface. The same amount of sunlight raises the land temperature more than the ocean temperature. When the surface temperature is high, the air above that surface is heated more than when the surface temperature is low. As a result, temperature difference arises between different portions of the atmosphere. When air is heated, it expands and flows outward from the higher temperature region towards colder regions. In addition to this lateral movement, warm air moves in the atmosphere, which lowers the pressure near the planet surface. Conversely, cool air moves downward in the atmosphere which increases pressure near the surface. Thus additional flows of air, i.e., the wind blows. Even though the nature of the wind is discontinuous, wind pattern at particular places remain remarkably constant year by year. In hilly and coastal areas, average wind speeds are greater than at inland. The wind tend to blow consistently over the surface of the water greater strength. Wind speed s increases with height. At the height of 60m, the wind speed is 30-60% higher than close to the surface. That is why, wind blades are placed at a height so that they can tuned continuously by the wind.
Power in the Wind :Wind ha energy because of its motion. Any Device capable of slowing down the total mass of the moving air can extract this part of energy and can be used to do useful work. Conversion of kinetic energy of the wind energy in to mechanical energy can be utilised to run a wind mill which in turn, rotate the generator to produce electricity. When the wind blows against these blades, they rotate about their axis and this rotational motion is extracted performing work. The wind energy conversion device is mainly called the rotor. There are basically three factors that the output from wind energy conversion system. a) The wind speed b) The cross section of the windswept by the rotor. c) The overall conversion efficiency of the rotor, transmission system generator or pump. Theoretically it is possible to get 100% efficiency by halting and preventing the passage of air through the rotor. However, no device can extract all of wind energy and only able to decelerate the air column to one third of its free velocity. Hence a 100% efficient wind generator is able to convert maximum up to 60% of available energy in wind into mechanical energy. In addition this, losses incurred in the generator or pump decreases the overall efficiency of power generation to 35%. A wind mill works on the principle of converting kinetic energy of the wind to mechanical energy. Now, power is equal to energy per unit time. Energy that is available in the wind. Kinetic energy in the particle = Power We know that
K.E. time
1 2
AV 3
2
Where = air density A = area swept by wind mill rotor V = wind speed in m/sec This equation tells that the power available is proportional to air density (1.225 kg/m3 at the sea level). Due to pressure and temperature change, it may vary 10-15 % during a year. Water content present in the air does not affect power in the wind. Equation also tells us that the wind turbine is proportional to the intercept area. Thus an aero turbine with a large swept area has larger power than a smaller area machine. Since area is normally circular of diameter D.
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P = (/8)D2V3
This equation tells us that the maximum power available depends on square of the rotor Diameter. Thus doubling the die of rotor will result in a fourfold increase in the available wind power. The combined effects of wind speed and rotor diameter can be observed by the graph shown in figure 1.2
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Aero turbine are used to convert energy from moving air to rotary mechanical energy. For their proper operation they require pitch and yaw control. To transmit the rotary mechanical energy to an electrical energy, a mechanical interface consisting of a step-up gear and a suitable coupling is required. The generator output so connected to the load or power grid as the application warrants. Yaw control: When the location of site has prevailing winds in direction most of the time, the turbine design can be greatly simplified. The rotor can be fixed in such an orientation such that the swept area is always perpendicular to the predominant wind direction .Such a machine is said to be yaw fixed. However most turbine are yaw active. When a wind changes its direction, motor rotates the turbine slowly to align along vertical axis so that blades face the wind and rotor sweep maximum area of wind stream. In the small turbine, yaw action is controlled by a trail vane whereas in large machines a servomechanism operated by a wind direction sensor controls the yaw motor the keeps the turbine in properly oriented. The purpose of controller is to sense wind speed, wind direction, shaft speed and torque at the point so that it can control the output power and match the electrical output with wind energy input so the it can protect the system from extreme condition like cyclone and electrical faults due to strong winds. The wind-electrical generating power plant with its components is shown in figure 1. Rotors
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Basically there are two types of rotor a) Horizontal axis rotor b) Vertical axis rotor Vertical axis machines have advantage over horizontal axis machine that they can operate in all wind direction and thus need no yaw adjustment.
Fig 1.4 Wind Electric generating Power Plant Wind Turbine Page 11
2. Wind Mill Head: The wind mill head performs the following functions a) It supports the rotor housing and the rotor bearing. b) It also accommodates any control mechanism incorporated like pitch contrl mechanism, and yaw control mechanism to orient the rotor towarda wind, the the latter is mounted on the top of the supporting structure on suitable bearings 3. Transmissions.: By varying the of the rotor blades about 40-50 revolution per minute, the rate of rotation of large wind turbine generator can be controled. For the optimum generator output it is required to have much greatre to have much greater rates of rotation, such as 1800 rpm, which can be obtained greatly increasing the low rotor rate of turning.Transmission can be done by using mechanical system involving fixed gears, belts and chains in in single or in combination or hydraulic system involving fluid pumps and motor. Because of higher efficiency ,known cost and minimum system risk fixed ratio gears are recommended for top mounted equipment. For bottomequpment,transmission cost are redused substantially by using large diameter bearing with ring gear placed on the hub to serve as a transmission to increase rotor speed to generator speed. Such a combination provides a high degree of design flexibilty as well as potential savings. 3. Generator: At its most basic, a generator is a pretty simple device. It uses the properties of electromagnetic induction to produce electrical voltage - a difference in electrical charge. Voltage is essentially electrical pressure - it is the force that moves electricity, or electrical current, from one point to another. So generating voltage is in effect generating current. A simple generator consists of magnets and a conductor. The conductor is typically a coiled wire. Inside the generator, the shaft connects to an assembly of permanent magnets that surrounds the coil of wire. In electromagnetic induction, if you have a conductor surrounded by magnets, and one of those parts is rotating relative to the other, it induces voltage in the conductor. When the rotor spins the shaft, the shaft spins the assembly of magnets, generating voltage in the coil of wire. That voltage drives electrical current (typically alternating current, or AC power) out through power lines for distribution.
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4. Controls: It perform following functions: a) b) c) d) e) f) g) Yaw control by orientaion the rotor in the direction of the wind. Pitch control of the blades to produce required power. Power generator output monitoring by data computing and data storage. Maintenance mode. Emergency Power. Emergency shutdown control owing to malfuction or very high winds. Start-up and out-in of the equipment.
Control system have many combination possible and may involve the following components: i. ii. iii. Sensormechanical,electrical or pneumatic; Decision elements- relays, logic gates, analog circuits, microprocessors or a mechanical unit. Actuatorshydraulic, pnuematic or electric
. 5. Towers Four types of supprting tower can be considered for use: a) b) c) d) The pole tower The reinforced concrete tower The truss tower and The built up shell-tube tower
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Turbine Aerodynamics:
Dutch windmill design, which relied mostly on the wind's force to push the blades into motion, modern turbines use more sophisticated aerodynamic principles to capture the wind's energy most effectively. The two primary aerodynamic forces at work in wind-turbine rotors are lift, which acts perpendicular to the direction of wind flow; and drag, which acts parallel to the direction of wind flow. Turbine blades are shaped a lot like airplane wings -- they use an airfoil design. In an airfoil, one surface of the blade is somewhat rounded, while the other is relatively flat. Lift is a pretty complex phenomenon and may in fact require a Ph.D. in math or physics to fully grasp. But in one simplified explanation of lift, when wind travels over the rounded, downwind face of the blade, it has to move faster to reach the end of the blade in time to meet the wind travelling over the flat, upwind face of the blade (facing the direction from which the wind is blowing). Since faster moving air tends to rise in the atmosphere, the downwind, curved surface ends up with a low-pressure pocket just above it. The low-pressure area sucks the blade in the downwind direction, an effect known as "lift." On the upwind side of the blade, the wind is moving slower and creating an area of higher pressure that pushes on the blade, trying to slow it down. Like in the design of an airplane wing, a high lift-to-drag ratio is essential in designing an efficient turbine blade. Turbine blades are twisted so they can
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always present an angle that takes advantage of the ideal lift-to-drag force ratio. See How Airplanes Work to learn more about lift, drag and the aerodynamics of an airfoil. Aerodynamics is not the only design consideration at play in creating an effective wind turbine. Size matters -- the longer the turbine blades (and therefore the greater the diameter of the rotor), the more energy a turbine can capture from the wind and the greater the electricitygenerating capacity. Generally speaking, doubling the rotor diameter produces a four-fold increase in energy output. In some cases, however, in a lower-wind-speed area, a smallerdiameter rotor can end up producing more energy than a larger rotor because with a smaller setup, it takes less wind power to spin the smaller generator, so the turbine can be running at full capacity almost all the time. Tower height is a major factor in production capacity, as well. The higher the turbine, the more energy it can capture because wind speeds increase with elevation increase -- ground friction and ground-level objects interrupt the flow of the wind. Scientists estimate a 12 percent increase in wind speed with each doubling of elevation
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Fig 1.6 Different types of HAWT on basis of no. of blades Wind Turbine Page 16
(a)
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(b)
Fig 1.7 Darrieus and Savonius Wind Turbine Page 17
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Blades:
Blade design:The ratio between the speed of the blade tips and the speed of the wind is called tip speed ratio. High efficiency 3-blade-turbines have tip speed/wind speed ratios of 6 to 7. Modern wind turbines are designed to spin at varying speeds (a consequence of their generator design, see above). Use of aluminium and composite materials in their blades has contributed to low rotational inertia, which means that newer wind turbines can accelerate quickly if the winds pick up, keeping the tip speed ratio more nearly constant. Operating closer to their optimal tip speed ratio during energetic gusts of wind allows wind turbines to improve energy capture from sudden gusts that are typical in urban settings. In contrast, older style wind turbines were designed with heavier steel blades, which have higher inertia, and rotated at speeds governed by the AC frequency of the power lines. The high inertia buffered the changes in rotation speed and thus made power output more stable. The speed and torque at which a wind turbine rotates must be controlled for several reasons:
To optimize the aerodynamic efficiency of the rotor in light winds. To keep the generator within its speed and torque limits. To keep the rotor and hub within their centrifugal force limits. The centrifugal force from the spinning rotors increases as the square of the rotation speed, which makes this structure sensitive to over speed. To keep the rotor and tower within their strength limits. Because the power of the wind increases as the cube of the wind speed, turbines have to be built to survive much higher wind loads (such as gusts of wind) than those from which they can practically generate power. Since the blades generate more torsional and vertical forces (putting far greater stress on the tower and nacelle due to the tendency of the rotor to precess and nutate) when they are producing torque, most wind turbines have ways of reducing torque in high winds.
To enable maintenance. Since it is dangerous to have people working on a wind turbine while it is active, it is sometimes necessary to bring a turbine to a full stop. To reduce noise. As a rule of thumb, the noise from a wind turbine increases with the fifth power of the relative wind speed (as seen from the moving tip of the blades). In noise-sensitive environments, the tip speed can be limited to approximately 60 m/s (200 ft/s).
It is generally understood that noise increases with higher blade tip speeds. To increase tip speed without increasing noise would allow reduction the torque into the gearbox and generator and reduce overall structural loads, thereby reducing cost. The reduction of noise is linked to the detailed aerodynamics of the blades, that reduce abrupt stalling.
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Blade count:The determination of the number of blades involves design considerations of aerodynamic efficiency, component costs, system reliability, and anaesthetics. Noise emissions are affected by the location of the blades upwind or downwind of the tower and the speed of the rotor. Given that the noise emissions from the blades' trailing edges and tips vary by the 5th power of blade speed, a small increase in tip speed can make a large difference. Wind turbines developed over the last 50 years have almost universally used either two or three blades. Aerodynamic efficiency increases with number of blades but with diminishing return. Increasing the number of blades from one to two yields a six percent increase in aerodynamic efficiency, whereas increasing the blade count from two to three yields only an additional three percent in efficiency. Further increasing the blade count yields minimal improvements in aerodynamic efficiency and sacrifices too much in blade stiffness as the blades become thinner. Component costs that are affected by blade count are primarily for materials and manufacturing of the turbine rotor and drive train. Generally, the fewer the number of blades, the lower the material and manufacturing costs will be. In addition, the fewer the number of blades, the higher the rotational speed can be. This is because blade stiffness requirements to avoid interference with the tower limit how thin the blades can be manufactured, but only for upwind machines; deflection of blades in a downwind machine results in increased tower clearance. Fewer blades with higher rotational speeds reduce peak torques in the drive train, resulting in lower gearbox and generator costs.
System reliability is affected by blade count primarily through the dynamic loading of the rotor into the drive train and tower systems. While aligning the wind turbine to changes in wind direction (yawing), each blade experiences a cyclic load at its root end depending on blade position. This is true of one, two, three blades or more. However, these cyclic loads when combined together at the drive train shaft are symmetrically balanced for three blades, yielding smoother operation during turbine yaw. Turbines with one or two blades can use a pivoting teetered hub to also nearly eliminate the cyclic loads into the drive shaft and system during yawing. Finally, aesthetics can be considered a factor in that some people find that the three-bladed rotor is more pleasing to look at than a one- or two-bladed rotor.
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Blade materials:Wood and canvas sails were used on early windmills due to their low price, availability, and ease of manufacture. Smaller blades can be made from light metals such as aluminium. These materials, however, require frequent maintenance. Wood and canvas construction limits the airfoilshape to a flat plate, which has a relatively high ratio of drag to force captured (low aerodynamic efficiency) compared to solid airfoils. Current production wind turbine blades are as large as 100 meters in diameter with prototypes in the range of 110 to 120 meters. In 2001, an estimated 50 million kilograms of fiberglass laminate were used in wind turbine blades. Options also include prepreg fibreglass and vacuum-assisted resin transfer molding. Each of these options use a glass-fiber reinforced polymer composite constructed with differing complexity. Perhaps the largest issue with more simplistic, open-mold, wet systems are the emissions associated with the volatile organics released. Preimpregnated materials and resin infusion techniques avoid the release of volatiles by containing all reaction gases. However, these contained processes have their own challenges, namely the production of thick laminates necessary for structural components becomes more difficult. As the preform resin permeability dictates the maximum laminate thickness, bleeding is required to eliminate voids and insure proper resin distribution. One solution to resin distribution partially preimpregnated fibreglass. During evacuation, the dry fabric provides a path for airflow and, once heat and pressure are applied, resin may flow into the dry region resulting in a thoroughly impregnated laminate structure. Epoxy-based composites have environmental, production, and cost advantages over other resin systems. Epoxies also allow shorter cure cycles, increased durability, and improved surface finish. Prepreg operations further reduce processing time over wet lay-up systems. As turbine blades pass 60 meters, infusion techniques become more prevalent; the traditional resin transfer moulding injection time is too long as compared to the resin set-up time, limiting laminate thickness. Injection forces resin through a thicker ply stack, thus depositing the resin where in the laminate structure before gelatine occurs. Carbon fibre-reinforced load-bearing spars can reduce weight and increase stiffness. Using carbon fibres in 60 meter turbine blades is estimated to reduce total blade mass by 38% and decrease cost by 14% compared to 100% fibreglass. Carbon fibres have the added benefit of reducing the thickness of fibreglass laminate sections.
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Tower
Typically, 2 types of towers exist: floating towers and land-based towers. Tower height: Wind velocities increase at higher altitudes due to surface aerodynamic drag (by land or water surfaces) and the viscosity of the air. The variation in velocity with altitude, called wind shear, is most dramatic near the surface. Typically, in daytime the variation follows the wind profile power law, which predicts that wind speed rises proportionally to the seventh root of altitude. Doubling the altitude of a turbine, then, increases the expected wind speeds by 10% and the expected power by 34%. To avoid buckling, doubling the tower height generally requires doubling the diameter of the tower as well, increasing the amount of material by a factor of at least four. At night time, or when the atmosphere becomes stable, wind speed close to the ground usually subsides whereas at turbine hub altitude it does not decrease that much or may even increase. As a result the wind speed is higher and a turbine will produce more power than expected from the 1/7 power law: doubling the altitude may increase wind speed by 20% to 60%. A stable atmosphere is caused by radiative cooling of the surface and is common in a temperate climate: it usually occurs when there is a (partly) clear sky at night. When the (high altitude) wind is strong (a 10-meter (33 ft) wind speed higher than approximately 6 to 7 m/s (2023 ft/s)) the stable atmosphere is disrupted because of friction turbulence and the atmosphere will turn neutral. A daytime atmosphere is either neutral (no net radiation; usually with strong winds and heavy clouding) or unstable (rising air because of ground heatingby the sun). Here again the 1/7 power law applies or is at least a good approximation of the wind profile. Indiana had been rated as having a wind capacity of 30,000 MW, but by raising the expected turbine height from 50 m to 70 m, the wind capacity estimate was raised to 40,000 MW, and could be double that at 100 m. For HAWTs, tower heights approximately two to three times the blade length have been found to balance material costs of the tower against better utilisation of the more expensive active components.
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1. The wind blows day and night, which allows windmills to produce electricity throughout the day (Faster during the day). 2. Wind turbine take less space than average power station. 3. Up to 95 percent of land used for wind farms can also be used for agriculture purpose. 4. Wind energy is a domestic, renewable source of energy that generates no pollution and has little environmental impact. 5. We can use WT to generate electricity in remote location such as mountains and remote countryside.
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Projects in India
India's Largest Wind power production facilities (10MW and greater) Total Capacity (MWe) 33
Power Plant
Producer
Location
State
Cape Comorin
Aban Loyd Chiles Offshore Ltd. Mohan Breweries & Distilleries Ltd. Gudimangalam Wind Farm Andhra Pradesh State Road Transport Corp. MP Windfarms Ltd.
Kanyakumari
Tamil Nadu
Chennai Mohan
Chennai
Tamil Nadu
15
Gudimangalam Tamil Nadu Andhra Pradesh Madhya Pradesh Karnataka Tamil Nadu Tamil Nadu Gujarat Tamil Nadu Tamil Nadu Tamil Nadu
21
Hyderabad
10
14
Jogmatti BSES
BSES Ltd.
14 30 11 15 10 22 12
Kayathar Subhash Subhash Ltd. Kethanur Wind Farm Lamda Danida Muppandal Madras Muppandal Wind Perungudi Newam Poolavadi Chettinad Kethanur Wind Farm Danida India Ltd. Madras Cements Ltd. Muppandal Wind Farm
Newam Power Company Perungudi Ltd. Chettinad Cement Corp. Ltd. Poolavadi
Tamil Nadu
10
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Power Plant
Producer
Location
State
Wescare (India) Ltd. Subhash Ltd. Shalivahana Green Energy. Ltd. Suzlon Energy Ltd.
Puthlur
Andhra Pradesh
Satara Dist.
Maharashtra
259
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Conclusion
Wind energy is also a renewable and pollution-free energy which can help us to reduce the emissions of greenhouse gases. I believe that wind energy can become an important asset to solve climate change and global warming issues in the future. It will also reduce the electricity bill for household operations.
List of Figures
o o o o o o o Fig1.1 Global Circulation Of wind Fig1.2 Dependence of wind power on wind speed and rotor Diameter fig 1.3 Block diagram of components of a wind energy conversion system Fig 1.4 Wind Electric generating Power Plant Fig 1.5 aerodynamic of blades Fig 1.6 Different types of HAWT on basis of no. of blades Fig 1.7 Darrieus and Savonius Wind Turbine
page no.
References
http://www.bbc.co.uk/weather/ http://www.aos.wisc.edu/~hopkins/aos100/sfc-anl.htm http://ww2010.atmos.uiuc.edu/(Gh)/guides/mtr/prs/hghdef.rxml http://en.wikipedia.org/wiki/Wind_turbine_design http://www.grc.nasa.gov/WWW/K-12/airplane/short.html A text book of Non-Conventional Energy Source (G.D. Rai). http://www.howstuffworks.com/environmental/green-science/wind-power.html
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