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PV Elite Vessel Analysis Program: Input Data Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Use Hydrotest Allowable Unmodified Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User defined MAWP User defined MAPnc Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1500.0 50 not Specified Horizontal 0.0000 0.0000 -55 Welded None RT 1 0. Y N N N N Y N N No 0.0000 0.0000 0.0000 NP+EW+WI+FW+BW NP+EW+EE+FS+BS NP+OW+WI+FW+BW NP+OW+EQ+FS+BS NP+HW+HI NP+HW+HE IP+OW+WI+FW+BW IP+OW+EQ+FS+BS EP+OW+WI+FW+BW EP+OW+EQ+FS+BS HP+HW+HI HP+HW+HE IP+WE+EW IP+WF+CW IP+VO+OW IP+VE+OW IP+VF+CW FS+BS+IP+OW FS+BS+EP+OW No Wind Loads 112.65 C 0.0000 33. N 0.0100 0.0000 0.0000 No Seismic Y N Y N Km/hr KPa. C mm. mm. C

KPa. KPa. KPa.

Wind Design Code Design Wind Speed Exposure Constant Importance Factor Roughness Factor Base Elevation Percent Wind for Hydrotest Use Wind Profile (Y/N) Damping Factor (Beta) for Wind (Ope) Damping Factor (Beta) for Wind (Empty) Damping Factor (Beta) for Wind (Filled) Seismic Design Code Design Nozzle for Des. Press. + St. Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Consider Code Case 2168 for Nozzle Des. Material Database Year

mm.

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details: Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Element Outside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance 10 20 Cylinder 3000.0 1000.0 18.000 0.0000 0.0000 0.0000 mm. mm. mm. mm. mm. mm.

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Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl 1500.0 50 0.0000 0 1.2 SA-516 70 137.90 137.90 179.27 0.007833 31.750 255.04 B CS-2 K02700 Plate 1. 1. 10 Nozzle Noz N1 Fr10 250.00 3.5 None 0 0. N 0.0000 None SA-106 B KPa. C KPa. C N./mm N./mm N./mm kg./cm mm. N./mm

mm. in.

Kgf

PV Elite 2008 1993-2008 by COADE Engineering Software

Element Thickness, Pressure, Diameter and Allowable Stress : | | Int. Press From| To | + Liq. Hd | | KPa. 10| 20| 1500.00 | | | | Nominal Thickness mm. ... | Total Corr| | Allowance | | mm. | | 0.00000 | Element Diameter mm. 1000.00 | | | | Allowable | Stress(SE)| N./mm | 137.900 |

Element Required Thickness and MAWP : | | From| To | | | 10| 20| Minimum Design Pressure KPa. 1500.00 | | | | M.A.W.P. Corroded KPa. 5036.64 5036.640 | M.A.P. | New & Cold | KPa. | 5036.64 5036.640 | | | | Actual Thickness mm. 18.0000 | | | | Required Thickness mm. 5.41548 | | | |

MAWP: 5036.640 KPa., limited by: Cylinder. Internal Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2007 Cylindrical Shell From 10 To 20 SA-516 70 , UCS-66 Crv. B at 50 C Thickness Due to Internal Pressure [Tr]: = (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (1500.000*1000.0000/2)/(137.90*1.00+0.4*1500.000) = 5.4155 + 0.0000 = 5.4155 mm. Max. All. Working Pressure at Given Thickness [MAWP]: = (S*E*(T-Ca))/(D/2-0.4*(T-Ca)) per Appendix 1-1 (a)(1) = (137.90*1.00*(18.0000))/(1000.0000/2-0.4*18.0000) = 5036.640 KPa. Maximum Allowable Pressure, New and Cold [MAPNC]: = (SA*E*T)/(D/2-0.4*T) per Appendix 1-1 (a)(1) = (137.90*1.00*18.0000)/(1000.0000/2-0.4*18.0000) = 5036.640 KPa. Actual stress at given pressure and thickness [Sact]: = (P*(D/2-0.4*(T-Ca)))/(E*(T-Ca))

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= (1500.000*((1000.0000/2-0.4*(18.0000)))/(1.00*(18.0000)) = 41.069 N./mm Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 1.833 % -11 -88 -29 C C C

Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.30] Min Metal Temp. w/o impact per UG-20(f) MINIMUM METAL DESIGN TEMPERATURE RESULTS : Minimum Metal Temp. w/o impact per UCS-66 Minimum Metal Temp. at Required thickness

-11. -88.

C C

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F Minimum Design Metal Temperature ( Entered by User ) Elements Suitable for Internal Pressure. PV Elite 2008 1993-2008 by COADE Engineering Software -55. C

External Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2007 Cylindrical Shell From 10 to 20 Ext. Chart: CS-2 at 0 C Elastic Modulus from Chart: CS-2 at 149 C : 0.19994E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP): Tca OD SLEN D/t L/D Factor A B 18.000 1000.00 3000.00 55.56 3.0000 0.0010680 87.30 EMAP = (4*B)/(3*(D/t)) = (4*87.2961 )/(3*55.5556 ) = 2094.9849 KPa. Results for Maximum Stiffened Length (Slen): Tca OD SLEN D/t L/D Factor A B 18.000 1000.00 0.76E+34 55.56 .5000E+02 0.0003564 35.63 EMAP = (4*B)/(3*(D/t)) = (4*35.6320 )/(3*55.5556 ) = 855.1180 KPa. External Pressure Calculations | | From| To | | | 10| 20| Section Length mm. 3000.00 | | | | Outside Diameter mm. 1000.00 | Corroded | | Thickness | | mm. | | 18.0000 | | | | 0.0010680 | Factor A Factor | B | N./mm | 87.2961 |

External Pressure Calculations | | From| To | | | 10| 20| Minimum External Actual T. mm. 18.0000 | External | External | Required T.|Des. Press. | mm. | KPa. | No Calc | 0.00000 | | | | External M.A.W.P. KPa. 2094.98 2094.985 | | | |

External Pressure Calculations | | Actual Len.| Allow. Len.| Ring Inertia From| To | Bet. Stiff.| Bet. Stiff.| Required | | mm. | mm. | cm**4 10| 20| 3000.00 | 7.606E+33 | No Calc Elements Suitable for External Pressure. PV Elite 2008 1993-2008 by COADE Engineering Software | Ring Inertia | Available | cm**4 | No Calc | | | |

Element and Detail Weights | | Element | Element | Corroded | Corroded | Extra due | From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % | | | kg. | cm | kg. | cm | kg. | 10| 20| 1305.01 | 2.190E+06 | 1305.01 | 2.190E+06 | 0.00000 | --------------------------------------------------------------------------Total 1305 2189994 1305 2189994 0 Weight of Details | | From|Type| | | 10|Nozl| Weight of Detail kg. 4.21027 | X Offset, | Dtl. Cent. | mm. | 526.450 | Y Offset, |Dtl. Cent. | mm. | 250.000 | | Description | | Noz N1 Fr10

Total Weight of Each Detail Type Total Weight of Nozzles 4.2 --------------------------------------------------------------Sum of the Detail Weights 4.2 kg. Weight Summary Fabricated Wt. Shop Test Wt. Shipping Wt. Erected Wt. Ope. Wt. no Liq Operating Wt. Field Test Wt. Mass of the Upper Bare Weight W/O Removable Internals Fabricated Weight + Water ( Full ) Fab. Wt + Rem. Intls.+ Shipping App. Fab. Wt + Rem. Intls.+ Insul. (etc) Fab. Wt + Intls. + Details + Wghts. Empty Wt. + Operating Liquid (No CA) Empty Weight + Water (Full) 1/3 of the Vertical Vessel 1309.2 3497.9 1309.2 1309.2 1309.2 1309.2 3497.9 435.0 kg. kg. kg. kg. kg. kg. kg. kg.

Outside Surface Areas of Elements | | Surface | From| To | Area | | | cm | 10| 20| 94247.8 | --------------------------Total 94247.781 cm Element and Detail Weights | To | From| To | | | 10| 20| Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid kg. | kg. | kg. | Kg-m. | kg. 1309.22 | 1309.22 | 1309.22 | 2.21654 | 1309.22 | | | |

Cumulative Vessel Weight | | Cumulative Ope From| To | Wgt. No Liquid | | kg. 10| 20| 1309.22 | Cumulative | Cumulative | Oper. Wgt. | Hydro. Wgt. | kg. | kg. | 1309.22 | 1309.22 | | | |

Note: The cumulative operating weights no liquid in the column above are the cumulative operating weights minus the operating liquid weight minus any weights absent in the empty condition. Cumulative Vessel Moment | | Cumulative | Cumulative |Cumulative | From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.| | | Kg-m. | Kg-m. | Kg-m. | 10| 20| 2.21654 | 2.21654 | 2.21654 | PV Elite 2008 1993-2008 by COADE Engineering Software

Nozzle Flange MAWP Results : There were no Nozzle Flanges to process ! PV Elite 2008 1993-2008 by COADE Engineering Software

INPUT VALUES,

Nozzle Description: Noz N1 Fr10

From : 1500.000 50

10 KPa. C

Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Actual Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Nozzle Material Nozzle Allowable Stress at Temperature Nozzle Allowable Stress At Ambient Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Actual Thickness of Nozzle Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck Sn Sna Inbase Dia Idbn Thk Can Es En S Sa D T Cas Caext

SA-516 70 137.90 N./mm 137.90 N./mm 963.9999 18.0000 0.0000 0.0000 250.0000 -55.00 mm. mm. mm. mm. mm. C

SA-106 B 117.90 N./mm 117.90 N./mm OD 0.00 3.5000 deg in.

Actual 15.2400 mm. 0.0000 1.00 1.00 152.4000 9.5250 18.0000 0.0000 0.0000 None mm.

Nozzle Outside Projection Ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Nozzle Inside Projection H Weld leg size, Inside Nozzle to Shell Wi ASME Code Weld Type per UW-16

mm. mm. mm. mm. mm.

The Pressure Design option was Design Pressure + static head Nozzle Sketch | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection NOZZLE CALCULATION, Description: Noz N1 Fr10 ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45 Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1) = (1500.00*(963.9999/2+0.0000))/(137*1.00-0.6*1500.00) = 5.2777 mm. 3.500 0.600 in. in.

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Reqd thk per App. 1 of Nozzle Wall, Trn = Ro * ( Z - 1 ) / Z per Appendix 1-2 (a)(1) = 44.450*(1.0258-1)/1.0258 = 0.5620 mm. [Int. Press]

UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Dl 124.9000 Effective material thickness limit, no pad Tlnp 38.1000

mm. mm.

Note: Taking a UG-36(c)(3)(a) exemption for Noz N1 Fr10 . This calculation is valid for nozzles that meet all the requirements of paragraph UG-36. Please check the Code carefully, especially for nozzles that are not isolated or do not meet Code spacing requirements. It may be necessary to force the program to print the areas per UG-37. UG-45 Minimum Nozzle Neck Thickness Wall Thickness per UG45(a), tra Wall Thickness per UG16(b), tr16b Wall Thickness per UG45(b)(1), trb1 Check UG16(b) Min. Thickness, trb1 Std. Wall Pipe per UG45(b)(4), trb4 Wall Thickness per UG45(b), trb Requirement: [Int. Press.] = 0.5620 mm. = 1.5875 mm. = 5.2777 mm. = Max(trb1, tr16b) = 5.2777 mm. = 4.8006 mm. = Min(trb1, trb4) = 4.8006 mm.

Final Required Thickness, tr45 = Max(tra, trb) = 4.8006 mm. Available Nozzle Neck Thickness = 15.2400 mm. --> OK Minimum Minimum Minimum Minimum Design Metal Temperature (Nozzle Neck), Temp. w/o impact per UCS-66 Temp. at required thickness Temp. w/o impact per UG-20(f) Curve: -16 C -93 C -29 C B

Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Minimum Temp. w/o impact per UCS-66 -16 C Minimum Temp. at required thickness -93 C Minimum Temp. w/o impact per UG-20(f) -29 C Weld Size Calculations, Description: Noz N1 Fr10 Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness Actual Thickness 6.0000 = Min per Code 6.7342 = 0.7 * Wo mm. Tmin 15.2400

Curve:

mm.

NOTE : Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check. The Drop for this Nozzle is : 2.0539 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 172.4540 mm. PV Elite 2008 1993-2008 by COADE Engineering Software

Nozzle Schedule: Nominal Flange Noz. Wall Re-Pad Cut Size Sch/Type O/Dia Thk ODia Thick Length in. Cls mm. mm. mm. mm. mm. -----------------------------------------------------------------------------Noz N1 Fr10 3.500 None 88.900 15.240 172.45 Description Note on the Cut Length Calculation: The Cut Length is the Outside Projection + Inside Projection + Drop + In Plane Shell Thickness. This value does not include weld gaps, nor does it account for shrinkage. Please Note: In the case of Oblique Nozzles, the Outside Diameter must be increased. The Re-Pad WIDTH around the nozzle is calculated as follows: Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2 Nozzle Material and Weld Fillet Leg Size Details: Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside Nozzle Material Weld Weld Weld Weld Weld mm. mm. mm. mm. mm. -----------------------------------------------------------------------------Noz N1 SA-106 B 18.000 9.525 Nozzle Miscellaneous Data: Elevation/Distance Layout Projection Installed In From Datum Angle Outside Inside Component mm. deg. mm. mm. ---------------------------------------------------------------------------Noz N1 Fr10 250.000 0.00 152.40 0.00 Node: 10 Nozzle PV Elite 2008 1993-2008 by COADE Engineering Software

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Nozzle Calculation Summary Description Internal Ext MAPNC UG45 [tr] Weld Areas KPa. KPa. Path --------------------------------------------------------------------------Noz N1 Fr10 ... ... OK 4.80 OK NoCalc[*] --------------------------------------------------------------------------Min. - Nozzles Noz N1 Fr1 Min. Shell&Flgs 5036.64 10 20 5036.64 Computed Vessel M.A.W.P. 5036.64 KPa.

[*] - This was a small opening and the areas were not computed or the MAWP of this connection could not be computed because the longitudinal bending stress was greater than the hoop stress. Note: MAWPs (Internal Case) shown above are at the High Point. Check the Spatial Relationship between the Nozzles From Node 10 Nozzle Description Noz N1 Fr10 Y Coordinate, 250.000 Layout Angle, 0.000 Dia. Limit 124.900

The nozzle spacing is computed by the following: = Sqrt( ll + lc ) where ll - Arc length along the inside vessel surface in the long. direction. lc - Arc length along the inside vessel surface in the circ. direction If any interferences/violations are found, they will be noted below. No interference violations have been detected ! PV Elite 2008 1993-2008 by COADE Engineering Software

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Design Code: ASME Code Section VIII Division 1, 2007 Diameter Spec : 1000.000 mm. OD Vessel Design Length, Tangent to Tangent Distance of Bottom Tangent above Grade Distance of Base above Grade Specified Datum Line Distance Shell/Head Matl Nozzle Material Internal Design Temperature Internal Design Pressure External Design Temperature Maximum Allowable Working Pressure External Max. Allowable Working Pressure Hydrostatic Test Pressure Required Minimum Design Metal Temperature Warmest Computed Minimum Design Metal Temperature Wind Design Code Earthquake Design Code Element Pressures and MAWP: KPa. Element Desc Cylinder Element Type Cylinder "To" Elev mm. 3000.0 Internal 1500.000 Length mm. 3000.0 External 0.000 M.A.W.P 5036.640 Corr. All. 0.0000 3000.00 3000.00 0.00 0.00 mm. mm. mm. mm.

SA-516 70 SA-106 B 50 1500.00 0 5036.64 2094.98 0.00 -55 -88 C KPa. C KPa. KPa. KPa. C C

No Wind Loads No Seismic

Element Thk mm. 18.0

R e q d T h k Joint Eff Int. Ext. Long Circ 5.4 No Calc 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Note: Wind and Earthquake moments include the effects of user defined forces and moments if any exist in the job and were specified to act (compute loads and stresses) during these cases. Also included are moment effects due to eccentric weights if any are present in the input. Weights: Fabricated Shop Test Shipping Erected Empty Operating Field Test

Bare W/O Removable Internals Fabricated + Water ( Full ) Fab. + Rem. Intls.+ Shipping App. Fab. + Rem. Intls.+ Insul. (etc) Fab. + Intls. + Details + Wghts. Empty + Operating Liquid (No CA) Empty Weight + Water (Full)

1309.2 3497.9 1309.2 1309.2 1309.2 1309.2 3497.9

kg. kg. kg. kg. kg. kg. kg.

PV Elite 2008 1993-2008 by COADE Engineering Software