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Navratan

Larg

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Hig

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st

Pipe and Profile Limited

Raising Standards With The Mark of Excellence.....

an ISO 9001 - 2000 Company

Navratan
Pipe and Profile Limited

Manufacturing Process
The process utilises the latest technology and
modern equipments for producing high quality ERW
Pipes.
1.

2.

3.

4.

Slit Preparations
HR Coils are slitted to predetermined widths for
each size of pipe and thickness. Slitted coil is
uncoiled at the entry of ERW mill and the ends
are sheared and welded one after another to
make it single endless strip.
Forming
Slitted coils are initially formed into U shape and
then into a cylindrical shape with open edges
using a series of forming rolls.

5.

Seam Annealing
Whenever required, welding portion and heat
affected zone is put to normalising with medium
frequency normaliser and then cooled down in
air cooling bed.

6.

Sizing & Cutting


After water quenching, slight reduction is
applied to pipes with sizing rolls to give them
desired accurate outside diameter.
Pipes are cut to required lengths by flying cut off
disc/saw cutter.

7.

Welding
The open edges are heated to the required
temperature through high frequency low
voltage high current and press welded by forge
rolls making perfect and strong butt weld
without filler materials.
Debeading
Weld flash on top and inside (if needed) is
trimmed out through carbide tools.

Facing and Bevelling


The pipe ends are faced and bevelled by the end
facer.
All the processes are continuous with auto
arrangements. These plain ended tubes go for
further processing as per the customer need like
galvanizing, threading, black varnishing etc.

8.

Packing
Finished pipes are bundled in desired number of
pieces as per customer's requirement and
packed properly to ensure freshness till delivery.

MANUFACTURING PROCESS

Navratan
Pipe and Profile Limited

NAVRATAN PIPE is manufacturing the tubes of following specification


IS : 1239 (P-1) 20004
IS : 1978 / 1982
DIN 2441
IS : 3589 / 2001

BS : 1387 / 1985

JIS G-3452

IS : 4270 / 2001

BS : 1139 / EN39

ASTM : A-120

IS : 1161 / 1998

BS : 6323

ASTM : A-53

IS : 9295 / 1983

DIN 2439

ISO : 65-1981

IS : 3601 / 1984

DIN 2440

IS : 4923 / 1497
IS : 5504 / 1997

avratan Pipes and Profile Limited an ISO : 9001-2000 Company and Export House. Navratan Pipe
incepted in year 1986 and since has become one of the leading manufacturing unit of ERW Black /
Glavanized Steel Pipes confirming to various National/International specifications with a capability to

manufacture customised Pipes/Structures/Poles etc. also.


Besides NAVRATAN PIPES is also manufacturing Hollow Sections, Scaffolding Tubes, Cold Rolled formed
sections like Z Purlin, Decksheet, LIP Channels, Guard Rail, with a production capacity of 1,00,000 Ton per
annum.
NAVRATAN PIPE also exports Scaffolding Accessories, Window Section, Angles, Beams, Plates, Channels,
Rolled MS Strips, Plain & Corrugated Sheets, Pipe Fittings & Valves.
NAVRATAN PIPE has the latest technology plant & machinery and testing equipments blended with vigilant
quality assurance department, which ensures the best quality product.
Our products regularly inspected by various third party inspection agencies both from National/International
sectors viz SGS, BUREAU VERITAS, LLOYDS, QSS, CROWN, TUV etc.
NAVRATAN PIPE is because of skilled management, a combination of Cost, Quality & Delivery.
Today NAVRATAN PIPE have strong satisfied customers both in India and in highly sensitive markets of
countries like Belgium, Germany, Greece, France, Netherlands, Sweden, UK, Kenya, Dubai, Iraq, Kuwait,
South Africa, Australia, New Zealand, USA etc.

steel tubes

Navratan
Pipe and Profile Limited

STEEL TUBES FOR USED IN WATER, GAS, AIR AND STEAM CONFORMING
TO IS : 1239 (PART - 1) 2004 / BS : 1387 / 85
N.B.
and
Series
mm
15L
M
H
20L
M
H
25L
M
H
32L
M
H
40L
M
H
50L
M
H
65L
M
H
80L
M
H
100L
M
H
125M
H
150M
H

Outside
Diameter

Wall
Thickness

Nominal Weight Black Tubes


Plain End

Min
(mm)

Max
(mm)

21.0
21.0
21.0
26.4
26.5
26.5
33.2
33.3
33.3
41.9
42.0
42.0
47.8
47.9
47.9
59.6
59.7
59.7
75.2
75.3
75.3
87.9
88.0
88.0
113.0
113.1
113.1
138.5
138.5
163.9
163.9

21.4
21.8
21.8
26.9
27.3
27.3
33.8
34.2
34.2
42.5
42.9
42.9
48.4
48.8
48.8
60.2
60.8
60.8
76.0
76.6
76.6
88.7
89.5
89.5
113.9
115.0
115.0
140.8
140.8
166.5
166.5

TOLERANCE
(a) Thickness
1. Light tubes

mm

SWG

Kg/m

14
12
10
13
12
10
12
10
8
12
10
8
11
10
8
11
9
7
10
9
7
10
8
6
9
7
5
6
5
6
5

0.947
1.21
1.44
1.38
1.56
1.87
1.98
2.41
2.93
2.54
3.10
3.79
3.23
3.56
4.37
4.08
5.03
6.19
5.71
6.42
7.93
6.72
8.36
9.90
9.75
12.20
14.50
15.90
17.90
18.90
21.30

2.00
2.60
3.20
2.30
2.60
3.20
2.60
3.20
4.00
2.60
3.20
4.00
2.90
3.20
4.00
2.90
3.60
4.50
3.20
3.60
4.50
3.20
4.00
4.80
3.60
4.50
5.40
4.80
5.40
4.80
5.40

+ Not Limited
- 8%

2.

Memium and
Heavy Tubes

Screwed &
Socked

1056
826
694
725
641
535
505
415
341
394
323
264
310
281
229
245
199
162
175
156
126
149
120
101
103
82
69
63
56
53
47

0.956
1.22
1.45
1.39
1.57
1.88
2.0
2.43
2.95
2.57
3.13
3.82
3.27
3.60
4.41
4.15
5.10
6.26
5.83
6.54
8.05
6.89
8.53
10.10
10.0
12.50
14.80
16.40
18.4
19.50
21.9

2.

Single Tub
(Medium and Heavy Series) +/- 10%

3.

For Light Series

4.

For Quantities per load


+/- 7.5%
of 10 tonnes minimum
(Minimum and Heavy Series)

Minimum Maximum
OD
Length

1046
820
690
719
637
532
500
412
339
389
319
262
306
278
227
241
196
160
172
153
124
145
117
99
100
80
68
61
54
51
46

0.947
1.21
1.44
1.38
1.56
1.87
1.98
2.41
2.93
2.54
3.10
3.79
3.23
3.56
4.37
4.08
5.03
6.19
5.71
6.42
7.93
6.72
8.36
9.90
9.75
12.20
14.50
15.90
17.90
18.90
21.30

1056
826
694
725
641
535
505
415
341
394
323
264
310
281
229
245
199
162
175
156
126
149
120
101
103
82
69
63
56
53
47

0.956
1.22
1.45
1.39
1.57
1.88
2.0
2.43
2.95
2.57
3.13
3.82
3.27
3.60
4.41
4.15
5.10
6.26
5.83
6.54
8.05
6.89
8.53
10.10
10.0
12.50
14.80
16.40
18.4
19.50
21.9

1046
820
690
719
637
532
500
412
339
389
319
262
306
278
227
241
196
160
172
153
124
145
117
99
100
80
68
61
54
51
46

mm

37.0

32.5

39.0

39.5

46.0

49.0

51.0

56.0

51.0

68.0

60.0

84.0

69.0

98.0

75.0

124.0

87.0

151.0

96.0

178.0

96.0

4 to 7 meters unless
otherwise specified

(d) Tensile Strength

-320 mpa (min)

(e) % of elongation

-20% (min)

+ 10%
- 8%

+/- 7.5%

mm

27.0

(c) Length

(b) Weight
Single Tube
(Light Series)

Sockets

m/
Kg/m
m/
Kg/m
m/
Kg/m
m/
tonne
tonne
tonne
tonne

+ Not Limited
- 10%

1.

Nominal Weight
Galvanised Tubes
Screwed &
Plain End
Socked

steel tubes
ERW STEEL PIPES FOR WATER,
GAS & WEWAGE
AS PER IS - 3589 / 2001
Nominal
Size

Outer
Diameter

(NB) mm
150
150
150
150
150
150
150

Navratan
Pipe and Profile Limited

STEEL TUBES FOR WATER WELLS (CASING PIPES)


CONFORMING TO IS : 4270/2001
N.B. of
Pipe

Outside Thickness Nominal Weight


Diameter
Black Tubes
Plain End

Thickness

Calculated
Weight

(OD) mm

mm

Kg/Mtrs. Mtrs./Ton

168.3
168.3
168.3
168.3
168.3
168.3
168.3

4.00
4.50
4.80
5.00
5.40
6.00
7.00

16.21
18.17
19.35
20.14
21.69
24.02
27.84

61.70
55.00
51.68
49.66
46.10
41.64
35.92

MM

MM

MM

Kg/m

100
125

114.3
141.3

150

168.3

175

193.7

175
175
175
175
175
175
175

193.7
193.7
193.7
193.7
193.7
193.7
193.7

4.00
4.50
4.80
5.00
5.40
6.00
7.00

18.70
21.00
22.35
23.26
25.07
27.77
32.20

53.00
48.00
44.72
43.00
40.00
36.00
31.00

200

219.1

225

244.5

250

273.1

300

323.9

200
200
200
200
200
200
200

219.1
219.1
219.1
219.1
219.1
219.1
219.1

4.00
4.50
4.80
5.00
5.40
6.00
7.00

21.22
23.81
25.36
26.40
28.46
31.53
36.61

47.13
42.00
39.43
37.87
35.13
31.71
27.31

350
400

355.6
406.4

5.4
5.4
7.1
5.4
7.1
6.4
8.0
6.4
8.0
7.1
9.0
8.0
10.0
8.0
10.0
9.52
9.52

14.5
18.1
23.5
21.6
28.2
29.6
36.6
36.6
41.6
41.6
52.3
52.3
64.9
62.3
77.4
81.25
93.17

250
250
250
250
250
250
250

273.1
273.1
273.1
273.1
273.1
273.1
273.1

4.00
4.50
4.80
5.00
5.40
6.00
7.00

26.50
29.80
31.75
33.00
35.63
39.50
45.91

37.68
33.55
31.50
30.25
28.00
25.31
21.77

300
300
300
300
300
300
300
300
300

323.9
323.9
323.9
323.9
323.9
323.9
323.9
323.9
323.9
323.9

4.00
4.50
4.80
5.00
5.40
6.00
7.00
8.00
9.20
10.00

31.60
35.40
37.80
39.30
42.40
47.00
54.70
62.30
71.40
77.40

32.00
28.00
26.00
25.00
24.00
21.00
18.00
16.00
14.00
13.00

TOLERANCE
Thickness
: 10%
Outside Diameter : 0.75%
Length Random length 4 to 7 meters
unless specified otherwise
on request upto 12 meters

A.PHYSICAL PROPERTIES

Grade
Fe 410
Fe 450

Y.S.(Min)
T.S.(Min)T
% age
MPa(kg/mm2) MPa(kg/mm2) Elongation
235
275

B. TOLERANCE
1. Outside Diameter
2. Thickness
Welded Tube Upto
and including 406.4 MM
Over 406.4 MM outside
Diameter
3. Weight
Single Tube

Spiral Welded Pipes from


200 mm - 1420 mm ID is
being manufactured by
Navratan Pipe & Profile
Limited. The specification
table is available at Page
No. 7.

410
450

15
13

1%

}
}

+15%
-12.5%
+15%
-10%
-8%
+10%
+10%

m/tonne
6.9
55
43
46
35
34
27
30
24
24
19
19
15
16
13
12
11

steel tubes

Navratan
Pipe and Profile Limited

STEEL TUBES FOR STRUCTURAL PURPOSES


CONFORMING TO IS: 1161 : 1998
N.B.
Outside
and
Diameter
Series
mm

mm

15L
M
H
20L
M
H
25L
M
H
32L
M
H
40L
M
H
50L
M
H
65L
M
H
80L
M
H
90L
M
H
100L
M
H
110L
M
H
125 L
M
H
135 L
M
H
150 L
M
H
150 L
M
H1
H2
175 L
M
H
200 L
M
H
225 H
250 H
300 H
350 H

21.3
26.9
33.7
42.4
48.3
60.3
76.1
88.9
101.6
114.3
127.0
139.7
152.4
165.1
168.3

193.7
219.1
244.5
273.0
323.9
355.6

Thickness
mm
2.0
2.6
3.2
2.3
2.6
3.2
2.6
3.2
4.0
2.6
3.2
4.0
2.9
3.2
4.0
2.9
3.6
4.5
3.2
3.6
4.5
3.2
4.0
4.8
3.6
4.0
4.8
3.6
4.5
5.4
4.5
4.8
5.4
4.5
4.8
5.4
4.5
4.8
5.4
4.5
4.8
5.4
4.5
4.8
5.4
6.3
4.8
5.4
5.9
4.8
5.6
5.9
5.9
5.9
6.3
8.0

Nominal Weight
Black Tubes
Plain End
Kg/m
0.947
1.21
1.44
1.38
1.56
1.87
1.98
2.41
2.93
2.54
3.10
3.79
3.23
3.56
4.37
4.08
5.03
6.19
5.71
6.42
7.93
6.72
8.36
9.90
8.70
9.63
11.50
9.75
12.20
14.50
13.60
14.50
16.20
15.00
15.90
17.90
16.40
17.50
19.60
17.80
18.90
21.30
18.2
19.4
21.7
25.2
22.40
25.10
27.30
25.40
29.50
31.00
34.70
38.90
49.30
68.60

m/tonne
1058
826
694
725
641
535
505
415
341
394
323
264
310
281
229
245
199
162
175
156
126
149
120
101
115
144
87
103
82
69
74
69
62
67
63
56
61
57
51
56
52
47
55
52
46
40
45
40
37
39
34
32
29
26
20
15

Calculated
Nominal Weight
Galvanized Tubes
Plain End
Kg/m
m/tonne
1.00
1.26
1.49
1.43
1.61
1.92
2.03
2.46
2.98
2.62
3.18
3.87
3.34
3.67
4.48
4.20
5.15
6.31
5.86
6.57
8.10
6.90
8.54
10.08
8.97
7.20
11.77
9.97
12.42
14.72
13.90
14.80
14.80
15.25
16.15
18.15
16.78
17.88
19.98
18.20
19.80
21.70
18.66
19.88
22.24
41.00
22.94
25.64
27.84
25.95
30.05
31.55
35.36
39.68
50.28
69.58

1003
794
671
699
621
521
493
407
336
382
314
258
299
272
223
238
194
158
171
152
123
145
117
99
111
139
85
100
81
68
72
68
61
66
62
55
60
56
55
55
51
46
54
50
45
24
44
39
36
39
33
32
28
25
20
14

A.

TENSILE PROPERTIES

GRADE

Y.S. (Min)
Mpa
(Kg/mm2)

T.S. (Min) % age


elongMpa
(Kg/mm2) ation

YST-210

210 (21.42)

330 (33.66)

20

YST-240

240 (24.48)

410 (41.82)

17

YST-310

310 (31.62)

450 (45.9)

Note : For tube size upto and including 25 min NB


elongation of 12% shall be permissible.
B. TOLERANCES
(i) Outside diameter upto including 48.3 mm
+ 0.4mm - 0.8mm Over 48.3mm +/- 1%
C. THICKNESS
For all Sizes
Welded Tubes
D. WEIGHT
Single Tube (Light Class)

+ Not Limited
- 10%
-8%
+10%

For Medium & Heavy Class

+/- 10%

10 Tonne Light

+/- 5%

Medium & Heavy

+/- 7.5%

steel tubes

Navratan
Pipe and Profile Limited

STEEL TUBES FOR LINE PIPES USED IN OIL PETROLEUM INDUSTRIES


CONFORMING TO IS : 1978
Test Pressure (Min)
Plain End
Wall
Grade
Grade
NB
OD
Thickness Weight Yst 210 STD Yst 240 STD
(mm) (mm)
(Kg/m)
(mm)
100Kpa
100Kpa
80

90

100

88.90

101.60

114.30

125

141.30

150

168.30

3.20
3.60
4.00
4.40
4.80
5.50
3.60
4.00
4.40
4.80
5.70
6.40
7.10
3.60
4.00
4.80
5.20
5.60
6.00
6.40
7.10
3.20
4.00
4.80
5.60
6.60
7.10
3.60
4.00
4.80
5.20
5.60
6.40
7.10

6.76
7.57
8.37
9.17
9.95
11.31
8.70
9.63
10.55
11.46
13.48
15.02
16.55
9.83
10.88
12.96
13.99
15.01
16.02
17.03
18.77
10.90
13.54
16.16
18.74
21.92
23.50
14.62
16.21
19.35
20.91
22.47
25.55
28.22

89
101
112
123
134
154
88
98
108
117
139
156
174
78
87
104
113
122
130
139
154
56
70
84
98
116
125
53
59
71
77
83
94
105

Test Pressure (Min)


Plain End
Wall
Grade
Grade
NB
OD
Thickness Weight Yst 210 STD Yst 240 STD
(mm) (mm)
(Kg/m)
(mm)
100Kpa
100Kpa

104
117
130
143
156
172
102
114
125
137
162
182
193
91
101
121
132
142
152
162
180
65
82
98
115
135
145
62
76
81
89
96
110
122

(A) Outside Diameter - The outside diameter tolerances shall be as


follows
For Size

Tolerance
+0.40 mm
-0.80 mm

60.3 mm and above


(C) Weight-The tolerance shall be as follows:
Grade Yst-210 and Yst-240
Grade Yst-170
Spcial Plain end pipes-All Grades
Car loads lots For min 18000 Kg:
Grade Yst 210 & Yst 240

219.00

250

273.10

300

323.90

350

355.60

400

406.40

4.80
5.60
6.40
7.00
4.80
5.60
6.40
7.10
7.80
8.70
9.30
4.80
5.60
6.40
7.10
7.90
8.40
8.70
9.50
4.80
5.20
6.40
7.10
7.90
8.70
9.50
4.80
5.20
5.60
6.50
7.10
7.90
8.70
9.50

25.37
29.48
33.57
36.61
31.76
36.94
42.09
46.57
51.03
56.72
60.50
37.77
43.96
50.11
55.47
61.56
65.35
67.62
73.65
41.52
44.93
55.11
61.02
67.74
74.42
81.08
47.54
51.45
55.35
63.13
69.91
77.63
85.32
92.98

54
63
73
79
44
51
58
65
71
79
85
37
43
49
54
61
64
67
73
34
36
45
50
55
61
66
29
32
34
39
43
48
53
58

63
74
84
92
51
59
68
75
83
92
98
43
50
57
63
71
75
78
85
39
42
52
58
64
71
77
34
37
40
46
51
56
62
68

(B) Wall Thickness - The Tolerances on the wall thickness of line pipes
shall be as follows:

Pipe Body
48.3 mm and less

200

+/- 1%

+10.0% / -3.5%
+10.0%
-5.0%
+10.0%
-5.0%
-1.75%
-2.5%

Type

For

Tolerance

Welded Pipes

73.0 mm and smaller

+20.0%
-12.5%

88.9 mm O.D. & Larger

+18.0%
-12.5%

Navratan
Pipe and Profile Limited

HOLLOW STEEL SECTIONS FOR STRUCTURAL USE AS PER IS : 4923 : 1997


SQUARE HOLLOW SECTIONS (SHS)
Section
SHS (mm)

Depth
D (mm)

16x16

16.00
16.00
19.00
19.00
25.00
25.00
30.00
30.00
30.00
40.00
40.00
40.00
40.00
50.00
50.00
70.00
70.00
70.00
80.00
80.00
80.00
100.00
100.00
100.00
120.00
120.00
132.00
132.00
150.00

19x19
25x25

30x30

40x40

50x50

70x70

80x80

100x100
120x120
132x132
150x150

Width Thickness Width


B (mm)
T (mm)
W (mm)
16.00
16.00
19.00
19.00
25.00
25.00
30.00
30.00
30.00
40.00
40.00
40.00
40.00
50.00
50.00
70.00
70.00
70.00
80.00
80.00
80.00
100.00
100.00
100.00
120.00
120.00
132.00
132.00
150.00

1.80
2.40
1.80
2.40
2.60
3.20
2.60
3.20
4.00
2.60
3.20
3.60
4.00
2.90
3.20
3.20
4.00
4.80
3.60
4.50
4.90
3.60
4.50
5.40
4.80
5.40
4.80
5.40
5.00

Mts./
Tonne

0.83
1.07
0.99
1.29
1.69
1.98
2.10
2.49
2.94
2.92
3.49
3.85
4.20
4.35
4.77
6.71
8.22
9.66
9.38
11.52
12.44
9.67
11.88
14.01
15.92
17.74
18.71
20.88
22.26

1204
935
1010
775
592
505
476
402
340
342
287
260
238
230
210
149
122
104
107
87
80
103
84
71
63
56
53
48
45

RECTANGLAR HOLLOW SECTIONS (RHS)


Section
SHS (mm)

Depth
D (mm)

30X20
40X20
50X25

30.00
40.00
50.00
50.00
60.00
66.00
66.00
66.00
70.00
70.00
70.00
80.00
80.00
80.00
96.00
96.00
96.00
122.00
122.00
122.00
145.00
145.00
172.00
172.00

60X40
66x33

70x30

80x40

96x48

122x61

145x82
172x92

Width Thickness Width


B (mm)
T (mm)
W (mm)
20.00
20.00
25.00
25.00
40.00
33.00
33.00
33.00
30.00
30.00
30.00
40.00
40.00
40.00
48.00
48.00
48.00
61.00
61.00
61.00
82.00
82.00
92.00
92.00

2.00
2.00
2.90
3.20
2.90
2.90
3.60
4.50
2.90
3.20
4.00
2.90
3.20
4.00
3.20
4.00
4.80
3.60
4.50
5.40
4.80
5.40
4.80
5.40

Mts./
Tonne

1.47
1.78
2.98
3.24
4.12
4.07
4.93
5.95
4.12
4.50
5.45
5.03
5.50
6.71
6.71
8.22
9.66
9.67
11.88
14.01
15.92
17.74
18.71
20.88

680
562
336
309
243
246
203
168
243
222
183
199
182
149
149
122
104
103
84
71
63
56
53
48

Grade

T.S. (min) Y.S. (min)


Elongation
Mpa
Mpa
25.4mm
Over
& under 25.4mm

YST-210

330

210

12

20

YST-240

410

240

10

15

YST-310

450

310

10

B. TOLERANCE
1. Outside Diameter
2. Thickness
3. Weight
(i) Single Pipe
(ii) On lots of 10 Tonne

0.5 mm
10%
-8%
-8% +10 %
7.5%

technical data
Size

Pipe and Profile Limited

Outside Diameter Wall Thickness Mass of Plain and Pipe


mm

inch

mm

inch

101.6

4.000

114.3

4.500

59/16

141.3

5.563

65/8

168.3

6.625

85/8

219.1

8.625

10

273.1

10.750

12

323

12.750

2.1
2.8
3.2
3.6
4.0
4.4
4.8
5.7
2.1
3.2
3.6
4.0
4.4
4.8
5.2
5.6
6.0
6.4
7.1
2.1
3.2
4.0
4.8
5.6
6.6
2.1
2.8
3.2
3.6
4.0
4.4
4.8
5.2
5.6
6.4
7.1
7.9
3.2
4.0
4.8
5.2
5.6
6.4
7.0
7.9
8.2
8.7
9.5
4.0
4.8
5.2
5.6
6.4
7.1
7.8
8.7
9.3
4.4
4.8
5.2
5.6
6.4
7.1
7.9
8.4
8.7
9.5

0.083
0.109
0.125
0.141
0.156
0.172
0.188
0.226
0.083
0.125
0.141
0.156
0.172
0.188
0.203
0.219
0.237
0.250
0.280
0.083
0.125
0.156
0.188
0.219
0.258
0.083
0.109
0.125
0.141
0.156
0.172
0.188
0.203
0.219
0.250
0.280
0.312
0.125
0.156
0.188
0.203
0.219
0.250
0.277
0.312
0.322
0.344
0.375
0.156
0.188
0.203
0.219
0.250
0.279
0.307
0.344
0.365
0.172
0.188
0.203
0.219
0.250
0.281
0.312
0.330
0.344
0.375

Navratan

CONFORMING TO API 5L-2008 (44th edition)

Kg/Mtr. ib/Ft.
5.15
6.82
7.76
8.70
9.63
10.55
11.46
13.48
5.81
8.77
9.83
10.88
11.92
12.96
13.99
15.01
16.02
17.03
18.77
7.21
10.9
13.54
16.16
18.74
21.92
8.61
11.43
13.03
14.62
16.21
17.78
19.35
20.91
22.47
25.55
28.22
31.25
17.04
21.22
25.37
27.43
29.48
33.57
36.61
41.14
42.65
45.14
49.10
26.54
31.76
34.35
36.94
42.09
46.57
51.03
56.72
60.50
34.67
37.77
40.87
43.96
50.11
55.47
61.56
65.35
67.62
73.65

3.48
4.53
5.18
5.82
6.41
7.04
7.66
9.12
3.92
5.85
6.57
7.24
7.96
8.67
9.32
10.02
10.80
11.36
12.59
4.86
7.27
9.02
10.80
12.51
14.63
5.80
7.59
8.69
9.77
10.79
11.87
12.94
13.94
15.00
17.04
18.99
21.06
11.36
14.12
16.96
18.28
19.68
22.38
24.72
27.73
28.58
30.45
33.07
17.67
21.23
22.89
24.65
28.06
31.23
34.27
38.27
40.52
23.13
25.25
27.23
29.34
33.41
37.46
41.48
43.81
45.62
49.61

Standard Test Pressure


Gr.X46 Gr.X52 Gr.X56 Gr.X60 Gr.X65

Gr.A

Gr.B

Gr.X42

MPa

MPa

MPa

MPa

MPa

5.1
6.8
7.8
8.8
9.8
10.8
11.7
13.9
4.6
7.0
7.8
8.7
9.6
10.4
11.3
12.2
13.0
13.9
15.7
3.7
5.6
7.0
8.4
9.8
11.6
3.1
4.1
4.7
5.3
5.9
6.5
7.1
7.7
8.3
9.4
10.5
11.7
3.6
4.5
5.4
5.9
6.3
7.3
7.9
9.0
9.3
9.9
10.8
3.6
4.4
4.7
5.1
5.8
6.5
7.1
7.9
8.5
3.4
3.7
4.0
4.3
4.9
5.4
6.1
6.4
6.7
7.3

6.0
8.0
9.1
10.2
11.4
12.5
13.7
16.2
5.3
8.1
9.1
10.1
11.1
12.1
13.2
14.2
15.2
16.2
18.3
4.3
6.5
8.2
9.8
11.5
13.5
3.6
4.8
5.5
6.2
6.9
7.6
8.2
8.9
9.6
11.0
12.2
13.6
4.2
5.3
6.3
6.9
7.4
8.4
9.2
10.4
10.8
11.5
12.5
4.2
5.1
5.5
5.9
6.8
7.5
8.3
9.2
9.8
3.9
4.3
4.6
5.0
5.7
6.3
7.1
7.5
7.8
8.5

7.2
9.6
11.0
12.3
13.7
15.1
16.4
19.5
6.4
9.7
11.0
12.2
13.4
14.6
15.8
17.0
18.3
19.5
20.7
5.2
7.9
9.9
11.8
13.8
16.3
5.4
7.2
8.3
9.3
10.3
11.4
12.4
13.4
14.5
16.6
18.4
20.4
6.4
7.9
9.5
10.3
11.1
12.7
13.9
15.7
16.3
17.3
18.9
7.2
8.7
9.4
10.1
11.6
12.8
14.1
15.7
16.8
6.7
7.3
7.9
8.5
9.7
10.8
12.0
12.8
13.2
14.5

7.9
10.5
12.0
13.5
15.0
16.5
18.0
20.7
7.0
10.6
12.0
13.3
14.6
16.0
17.3
18.6
20.0
20.7
20.7
5.7
8.6
10.8
12.9
15.1
17.8
5.9
7.9
9.0
10.2
11.3
12.4
13.6
14.7
15.8
18.1
20.1
20.7
6.9
8.7
10.4
11.3
12.2
13.9
15.2
17.1
17.8
18.9
20.6
7.9
9.5
10.3
11.1
12.6
14.0
15.4
17.2
18.4
7.3
8.0
8.7
9.3
10.6
11.8
13.1
14.0
14.5
15.8

8.9
11.9
13.6
15.30
17.0
18.7
20.4
20.7
7.9
12.1
13.6
15.1
16.6
18.1
19.6
20.7
20.7
20.7
20.7
6.4
9.8
12.2
14.6
17.1
20.1
6.7
9.0
10.2
11.5
12.8
14.1
15.4
16.6
17.9
20.7
20.7
20.7
7.9
9.8
11.8
12.8
13.8
15.7
17.2
19.4
20.2
20.7
20.7
8.9
10.7
11.6
12.5
14.3
15.9
17.4
19.4
20.7
8.3
9.0
9.8
10.6
12.1
13.4
14.9
15.8
16.4
17.9

MPa
9.6
12.8
14.6
16.4
18.2
20.1
20.7
20.7
8.5
13.0
14.6
16.2
17.8
19.5
20.7
20.7
20.7
20.7
20.7
6.9
10.5
13.1
15.7
18.4
20.7
7.2
9.6
11.0
12.4
13.8
15.1
16.5
17.9
19.3
20.7
20.7
20.7
8.5
10.6
12.7
13.7
14.8
16.9
18.5
20.7
20.7
20.7
20.7
9.6
11.5
12.5
13.5
15.4
17.1
18.7
20.7
20.7
8.9
9.7
10.5
11.3
13.0
14.4
16.0
17.0
17.6
19.2

MPa
10.3
13.7
15.6
17.6
19.6
20.1
20.7
20.7
9.1
13.9
15.6
17.4
19.1
20.7
20.7
20.7
20.7
20.7
20.7
7.4
11.3
14.1
16.9
19.7
20.7
7.7
10.3
11.8
13.3
14.8
16.2
17.7
19.2
20.7
20.7
20.7
20.7
9.1
11.3
13.6
14.7
15.9
18.1
19.8
20.7
20.7
20.7
20.7
10.3
12.4
13.4
14.4
16.5
18.3
20.1
20.7
20.7
9.6
10.4
11.3
12.2
13.9
15.4
17.2
18.3
18.9
20.6

MPa
11.1
14.8
16.9
19.0
20.7
20.7
20.7
20.7
9.9
15.1
16.9
18.8
20.7
20.7
20.7
20.7
20.7
20.7
20.7
8.0
12.2
15.2
18.3
20.7
20.7
8.4
11.2
12.8
14.4
16.0
17.6
19.2
20.7
20.7
20.7
20.7
20.7
9.8
12.3
14.7
15.9
17.2
19.6
20.7
20.7
20.7
20.7
20.7
11.2
13.4
14.5
15.6
17.8
19.8
20.7
20.7
20.7
10.3
11.3
12.2
13.2
15.0
16.7
18.6
19.8
20.5
20.5

Gr.X70
MPa
12.0
16.0
18.3
20.7
0.5
20.7
20.7
20.7
10.7
16.3
18.3
20.4
20.7
20.7
20.7
20.7
20.7
20.7
20.7
8.7
13.2
16.5
19.8
20.7
20.7
9.08
12.1
13.8
15.6
17.3
19.0
20.7
20.7
20.7
20.7
20.7
20.7
10.6
13.3
15.9
17.3
18.6
20.7
20.7
20.7
20.7
20.7
20.7
12.1
14.5
15.7
16.9
19.3
20.7
20.7
20.7
20.7
11.2
12.2
13.2
14.3
16.3
18.1
20.1
20.5
20.5
20.5

Navratan
Pipe and Profile Limited

SPIRAL WELDED PIPE

SPIRAL WELDED PIPE PLANT


8

SPIRAL WELDED PIPES

Navratan
Pipe and Profile Limited

CONFORMING TO API 5L-2008 (SPIRAL PIPE)


Nominal
O.D.
mm

Length
m

219

12

273

12

325

12

377

Wall
Theoretic
Thickness Weight
mm
kg/m
6
7
8
6
7
8
6
7
8
9
10
6
7
8
9
10
6
7
8
9
10
11
12
6
7
8
9
10
11
12
6
7
8
9
10
11
12

12

426

12

478

12

529

12

32.02
37.10
42.13
40.01
46.42
52.78
47.70
55.40
63.04
70.64
78.18
55.40
64.37
73.30
82.18
91.01
62.65
72.83
82.97
93.06
103.09
113.08
123.02
70.34
81.81
93.23
104.60
115.92
127.19
138.41
77.89
90.61
103.29
115.92
128.49
141.02
153.50

Pipe
Weight
kg

Test
Pressure
MPa

384.24
445.17
505.54
480.09
557.04
633.39
572.43
664.76
756.50
847.65
938.21
664.76
772.48
879.61
986.16
1092.10
751.76
873.99
995.62
1116.66
1237.10
1356.96
1476.22
844.10
981.71
1118.73
1255.15
1390.99
1526.23
1660.89
934.65
1087.36
1239.47
1390.99
1541.92
1692.26
1842.00

7.7
9.0
10.3
6.2
7.2
8.3
5.2
6.1
6.9
7.8
8.7
4.5
5.2
6.0
6.7
7.5
4.0
4.6
5.3
6.0
6.6
7.3
7.9
3.5
4.1
4.7
5.3
5.9
6.5
7.1
3.2
3.7
4.3
4.8
5.3
5.9
6.4

Nominal
O.D.
mm

Length
m

630

12

720

12

820

12

920

12

1020

12

1220

12

1420

12

Wall
Theoretic
Thickness Weight
mm
kg/m
6
7
8
9
10
11
12
6
7
8
9
10
11
12
7
8
9
10
11
12
8
9
10
11
12
8
9
10
11
12
9
10
11
12
9
10
11
12

TOLERANCES :-

1) Outside diameter of Body & Ends :


Specified OD (mm)

Body Tolerance

Ends Tolerance (mm) Out-of-roundness tolerances (mm)

>88.9 to >168.3

0.0075 D

-0.40, +1.60

Pipe except the end

Pipe end

>168. to > 610

0.0075 D but max.


of 3.20mm

+0.005 D, but max.


of 1.6 mm

0.020 D

0.015 D

92.83
108.05
123.22
138.33
153.40
168.42
183.39
106.15
123.59
140.97
158.31
175.60
192.84
210.02
140.85
160.70
180.50
200.26
219.96
239.62
180.43
202.70
224.92
247.09
269.21
200.16
224.90
249.58
274.22
298.81
269.28
298.90
328.47
357.99
313.68
348.23
382.73
417.18

Pipe
Weight
kg

Test
Pressure
MPa

1114.00
1296.59
1478.59
1660.00
1840.82
2021.04
2200.68
1273.80
1483.03
1691.66
1899.71
2107.16
2314.02
2520.29
1690.18
1928.41
2166.05
2403.10
2639.55
2875.42
2165.16
2432.40
2699.04
2965.08
2230.54
2401.91
2698.74
2994.97
3290.62
3585.67
3231.36
3586.80
3941.64
4295.88
3764.16
4178.76
4592.76
5006.16

2.7
3.1
3.6
4.0
4.5
4.9
5.4
2.4
2.7
3.1
3.5
3.9
4.3
4.7
2.4
2.8
3.1
3.4
3.8
4.1
2.5
2.8
3.1
3.4
3.7
2.2
2.5
2.8
3.0
3.3
2.1
2.3
2.5
2.8
1.8
2.0
2.2
2.4

2) Thickness

3) Mass:

<5.0 mm

+10%, -3% of

= 0.5 mm

>5.0 to >15.0 = 0.1t

standard weight

(where t - wall thickness)

MECHANICAL PROPERTIES
PSL 1

Gr.A

Gr.B

Gr.X42

Gr.X46

Gr.X52

Gr.X56

Gr.X60

Gr.X65

Gr.X70

Yield strength MPa (min.)

210

245

290

320

360

390

415

450

485

Tensile strength MPa (min.)

335

415

415

435

460

490

520

535

570

Elongation (% Min.)
PSL 2

Min. elong. Shall be determined by Af=1940 A0.2 / U0.9 (Where A=Area of test specimen, U=Min. specified tensile strength)
Gr.A

Gr.B

Gr.X42

Gr.X46

Gr.X52

Gr.X56

Gr.X60

Gr.X65

Gr.X70

Yield strength MPa (min.)

245-450e

290-495

320-525

360-530

390-545

415-565

450-600

485-635

Tensile strength MPa (min.)

415-760

415-760

435-760

460-760

490-760

520-760

535-760

570-760

Elongation (% Min.)

0.2

0.9

Min. elong. Shall be determined by Af=1940 A / U (Where A=Area of test specimen, U=Min. specified tensile strength)

Ratio (YS/TS) Max.

0.93

e = For pipe with D<219.1 mm, the maximum yield strength shall be <495 Mpa

Navratan

technical data

Pipe and Profile Limited

CHEMICAL PROPERTIES
PSL 1
Grade A
Grade B
Grade X42
Grade X46
Grace X52
Grace X56
Grade X60
Grade X65
Grade X70
PSL 2
Grade BM
Grade X42M
Grade X46M
Grace X52M
Grace X56M
Grade X60M
Grade X65M
Grade X70M

CONFORMING TO API 5L-2008 (44th edition)

Carbon

Manganese

Phosphorus

Sulphur

Niobium + Vanadium

Niobium + Vanadium + Titanium

0.22
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26

0.90
1.20
1.30
1.40
1.40
1.40
1.40
1.45
1.65

0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03

0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03

<0.06
-

< 0.15
< 0.15
< 0.15
< 0.15
< 0.15
< 0.15
< 0.15
< 0.15

Mn

Si

Nb

Ti

Cu

Ni

Cr

Mo

0.22
0.22
0.22
0.22
0.22
0.12
0.12
0.12

1.20
1.30
1.30
1.40
1.40
1.60
1.60
1.70

0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025

0.015
0.015
0.015
0.015
0.015
0.015
0.015
0.015

0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.45

0.05
0.05
0.05

0.05
0.05
0.05
> 0.15
> 0.15
> 0.15
> 0.15
> 0.15

0.04
0.04
0.04

0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50

0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30

0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30

0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15

CE (IIW) CE (PCM
0.43
0.43
0.43
0.43
0.43
0.43
0.43
0.43

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

Destructive & Non-Destructive Testing


Hydrostatic Testing 100% of pipe shall be tested at a pressure specified in above table
NDT
PSL-1
Weld seam of each pipe shall be tested by online Eddy Current Test
PSL-2
Steel skelp and weld seam shall be tested by Ultrasonic Test (after hydrotest)
Flattening
For pipes over size 2.875"
1. Flatten upto 1/2 of OD (no crack in weld) 2. Flatten upto 1/3 of OD (no cracks or breaks other than in weld)
3. Full Flattening (no Lamination or burnt metal)
Reverse Bend Test
as per API 5L or Customer Specification of determine strength of weld
Metallography
Micro Structure and Micro Hardness (HV10) test are carried out
Impact Testing
For PSL-2 Pipes only (at 0C) Min value for one sample = 22 J, Min Avg. value of 3 samples = 27 J

TECHNICAL DATA OF PIPES CONFORMING TO ASTM A-53 GR. A & B


NPS Designator

1
1
1
2
2
3
3
4
5
6
8
10
10
12
12
12
12
14

DN Designator

15
20
25
32
40
50
65
80
90
100
125
150
200
250
250
300
300
300
300
350

Outside Diameter
inch
0.0840
1.050
1.315
1.660
1.900
2.375
2.875
3.500
4.000
4.500
5.563
6.625
8.625
10.750
10.750
12.750
12.750
12.750
12.750
14.000

mm
21.3
26.7
33.4
42.2
48.3
60.3
73.0
88.9
101.6
114.3
141.3
168.3
219.1
273.0
273.0
323.8
323.8
323.8
323.8
355.6

Schedule No

40
40
40
40
40
40
40
40
40
40
40
40
40
20
40
20
30
STD
40
10

Wall Thickness
inch
0.109
0.113
0.133
0.140
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.250
0.365
0.250
0.330
0.375
0.406
0.250

10

mm
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.94
5.74
6.02
6.55
7.11
8.18
6.35
9.27
6.35
8.38
9.52
10.31
6.35

Mass of Plain end Pipe


Kg/Mtr
1.27
1.69
2.50
3.39
4.05
5.44
8.63
11.29
13.57
16.07
21.77
28.26
42.55
41.75
60.29
49.71
65.18
73.78
79.70
54.69

ib/ft
0.85
1.13
1.68
2.27
2.72
3.66
5.80
7.58
9.12
10.80
14.63
18.99
28.58
28.06
40.52
33.41
43.81
49.61
53.57
36.75

Test Pressure
Grade A Grade B
MPa
MPa
4.8
4.8
4.8
4.8
4.8
4.8
8.3
9
8.3
9
15.9
17.2
17.2
17.2
15.3
17.2
14.0
16.3
13.1
15.2
11.5
13.4
10.5
12.3
9.2
10.8
5.8
6.8
8.4
9.9
4.9
5.7
6.4
7.5
7.3
8.5
7.9
9.2
4.4
5.2

Pieces/
Bundle
120
84
60
42
36
26
18
14
12
10
7
7
-

technical data

Navratan
Pipe and Profile Limited

CONFORMING TO API 5L-2008 (44th edition)


NPS Designator DN Designator

Outside Diameter Schedule No

14
14
16
16
16

inch
14.000
14.000
16.000
16.000
16.000

350
350
400
400
400

mm
355.6
355.6
406.4
406.4
406.4

STD
40
10
STD
40

Wall Thickness
inch
0.375
0.438
0.250
0.375
0.500

mm
9.52
11.3
6.35
9.52
12.70

Mass of Plain end Pipe


Kg/Mtr
81.25
94.55
62.64
93.17
123.30

ib/ft
54.62
63.50
42.09
62.64
82.85

Test Pressure
Grade A Grade B
MPa
MPa
6.6
7.7
7.8
9
3.9
4.5
5.8
6.8
7.7
9

Pieces/
Bundle
-

TOLERANCE
Outside Diameters
Thickness
Testing
Online NDT
Bend Test
Flattening

Pipe Size upto & including DN 40


- 12.5% (max)

0.4 mm
Weight

Pipe size DN 50 or larger


10%

1%

For Pipes NPS 2 (DN 50) or larger Weld seam of each pipe shall be tested by Eddy Current Test
For pipes upto & including DN 50
Bending angle
90
Bending radius
12 times to the OD of Tube (no crack in body & weld)
For pipe over DN 50
1. Flatten upto 2/3 of OD for ductility of weld 2. Flatten upto 1/3 of OD for ductility of steel 3. Full Flattening for testing of lamination

MECHANICAL PROPERTIES
Yield Strength
Tensile Strength
Elongation

Grade A
205 MPa (Min)
330 MPa (Min)
As per ASTM A-53

Grade B
240 Mpa (Min)
415 MPa (Min)

CHEMICAL PROPERTIES
Grade A
Grade B

Carbon

Manganese

Phosphorus

Sulphur

Copper

Nickel

Chromium

Molybdenum

Venadium

0.25
0.30

0.95
1.2

0.05
0.05

0.045
0.045

0.5
0.5

0.4
0.4

0.4
0.4

0.15
0.15

0.08
0.08

Cu Ni Cr Mb >1%
Galvanizing
Minimum
Average
Marking:

(As per ASTM A-90)


0.490 Kg/Mtr (70 microns approx)
0.550 Kg/Mtr (79 microns approx)
Online stenciling as per this standard & as per customer requirements.

11

technical data

Navratan
Pipe and Profile Limited

CONFORMING TO API 5L-2008 (44th edition)

HEAVY

MEDIUM

LIGHT

TECHNICAL DATA OF PIPES CONFORMING TO BS:1387

inch

1
1
1
2
2
3
4

1
1
1
2
2
3
4
5
6

1
1
1
2
2
3
4
5
6

Outside Diameter
Max
Min
mm
mm
21.4
21.000
26.9
26.400
33.8
33.200
42.5
41.900
48.4
47.800
60.2
59.600
76.0
75.000
88.7
87.900
113.9
113.000
21.7
21.000
27.2
26.600
34.2
33.400
42.9
42.100
48.8
48.000
60.8
59.800
76.6
75.400
89.5
88.100
114.9
113.300
140.6
138.700
166.1
164.100
21.7
21.000
27.2
26.600
34.2
33.400
42.9
42.100
48.8
48.000
60.8
59.800
76.6
75.400
89.5
88.100
114.9
113.300
140.6
138.700
166.1
164.100

Nominal Bore
mm
15
20
25
32
40
50
65
80
100
15
20
25
32
40
50
65
80
100
125
150
15
20
25
32
40
50
65
80
100
125
150

TOLERANCE
Outside Diameters as per above table
Weight

Thickness
mm
2.0
2.3
2.6
2.6
2.9
2.9
3.2
3.2
3.6
2.6
2.6
3.2
3.2
3.2
3.6
3.6
4.0
4.5
5.0
5.0
3.2
3.2
4.0
4.0
4.0
4.5
4.5
5.0
5.4
5.4
5.4
THICKNESS

- 8% & + 10% (for single tube)

Weight of Black Pipe


(Kg/Mtr.)
Plain end
screwed & socketed
0.947
0.956
1.380
1.390
1.980
2.000
2.540
2.570
3.230
3.270
4.080
4.150
5.710
5.830
6.720
6.890
9.750
10.000
1.210
1.220
1.560
1.570
2.410
2.430
3.100
3.130
3.570
3.610
5.030
5.100
6.430
6.550
8.370
8.540
12.200
12.500
16.600
17.100
19.700
20.300
1.440
1.450
1.870
1.880
2.940
2.960
3.800
3.830
4.380
4.420
6.190
6.260
7.930
8.050
10.300
10.500
14.500
14.800
17.900
18.400
21.300
21.900
Light

Medium

Heavy

- 8%

- 10%

- 10%

Mechanical Properties
Yield Strength
Tensile Strength
% Elongation

Pcs Per
bundle
160
110
80
61
51
37
27
24
16
130
100
65
51
44
30
24
19
14
10
7
110
80
55
44
37
27
20
16
12
10
7

Chemical Properties

195 N/sq mm (minimum)


320 to 460 N/sq mm
20 % Min

Carbon
Manganese
Phosphorous
Sulphur

Bend Test Black Tube


For tubes upto & including 2
Bending angle
Bending Angle
180
Bending radius
6 times to the OD of Tube
Weld Position
3 Oclock
Flattening Test
For tubes above 2
1. Flatten upto 75% of tube dia for weld test (Weld at 3 Oclock position)
2. Flatten upto 60^ of tube dia for raw material test
Galvanizing Test
1. Free Bore test (for tubes upto 1)
2. Copper Sulphate Test

Galvanized Tubes
90
Bending radius
Weld Position

0.20 % Max
1.20 % Max
0.045 % Max
0.045 % Max

8 times to the OD of Tube


3 Oclock

Leak Tightness Test


100% Hydrotesting at 50 bar or online eddy current testing

Threading
As per BS-21-1985

12

Navratan

carbon steel tube

Pipe and Profile Limited

SUITABLE FOR SCREWING CONFORMING TO ISO : 65


Thickness (T) and masses per unit length (M) according the series
Heavy Series
Outside
Plain Screwed
Desig- Diameter1)
end Scoketed
uation
M
M
of
D
T
DN Thread mm
mm kg/m kg/m
15
20
25
32
40
50
65
80
100
125
150

1
1
1
2
2
3
4
5
6

21.3
26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
165.12

3.2
3.2
4.0
4.0
4.0
4.5
4.5
5.0
5.4
5.4
5.4

1.44
1.87
2.93
3.97
4.37
6.19
7.93
10.3
14.5
17.9
21.3

Tolerance

T
mm
2.6
2.6
3.2
3.2
3.2
3.6
3.6
4.0
4.5
5.0
5.0

Light Series 1

Plain Screwed
end Scoketed
M
M
kg/m kg/m
1.21
1.56
2.41
3.10
3.56
5.03
6.42
8.36
12.2
16.6
19.8

1.22
1.57
2.43
3.13
3.60
5.10
6.54
8.53
12.5
17.1
20.4

T
mm
2.3
2.3
2.9
2.9
2.9
3.2
3.2
3.6
4.0
-

Plain Screwed
end Scoketed
M
M
kg/m kg/m
1.09
1.39
2.20
2.82
3.24
4.49
5.73
7.55
10.8
-

Weight

Outer Diameter as per above tableThickness

Light Series 1
+Not
Limited

1.45
1.88
2.95
3.82
4.41
6.26
8.05
10.5
14.8
18.4
21.9

Medium Series

-12.5%

Light Series 2
+Not
Limited

-8%

Light Series 1

Light Series 2

Single
Tube

10 Tonn
Load

Single
Tube

10 Tonn
Load

+/-10%

+/-7.5%

+10%
-8%

+/-5%

13

1.09
1.40
2.22
2.85
3.28
4.56
5.85
7.72
11.1
-

Light Series 2

T
mm

Plain
end
M
kg/m

Screwed
Scoketed
M
kg/m

2.0
2.3
2.6
2.6
2.9
2.9
3.2
3.2
3.6
-

0.947
1.38
1.98
2.54
3.23
4.08
5.71
6.72
9.75
-

0.956
1.39
2.00
2.57
3.27
4.15
5.83
6.89
10.0
-

Navratan
Pipe and Profile Limited

QUALITY LAB

our wide range


1.

Universal Testing Machines (Digital)

For material testing (mechanical properties)

2.

Eddy Current Testing Machine NDT

For on line flaw detection on welds

3.

Ultrasonic Testing Machine (NDT) (After hydro testing)

For checking strip laminations and flaw detection on


welds on pipes in auto mode.

4.

Metallurgical Microscope

For checking and evaluating the grain structure of


material, heat affected and weld zones.

5.

Vickers Micro Hardness Tester (Digital)

For checking micro & macro hardness on weld, heat


affected zone and base metal.

6.

Digital Ultrasonic Thickness Gauge.

For checking thickness of pipes

7.

Mandrels and Fixtures

Reverse bend test

8.

Impact Test Machine (Charpy v notch)

For checking energy absorption test on materials

9.

Bending Machine

For pipe bend test

10. Profile Projector

11. Magnetic Particle inspection yoke from magnaflux

12. Polishing m/c for micro & macro sample preparatin.

13. Dead Weight Pressure Gauge Tester.

14. Digital Thermometer. 15. Bevel Protector (.8mm/2.4mm)


Apart from the above important testing machines, we have temperature recorders for seam normalising, auto pressure recording
for hydraulic test pressure and many other sophisticated measuring instruments.
The trained and committed work force ensure high quality of pipes made to various national and international standards
including the demanding API specifications. The qualify control system which is audited from time to time and has been
approved by API Surveyors.

APPROVED BY

PRODUCTS

- Power Gnd Corporation of India Ltd.

- All Angular Tubular Structures/Towers.

- NTPC

- Transmission Line Towers.

- BHEL

- Sub Station Structures from 11 Kv. to 765 Kv.

- Electricity Board

- Telecom Towers

14

Navratan

our wide range

Pipe and Profile Limited

FOR DIFFERENT APPLICATIONS


The products conform to the following National & International
specifications incorporating latest amendments
WATER PIPE LINES
Water Mains, Sewage Systems.
Industrial Water Lines, Plant Piping
IS:1239, IS:3589, BS:1387, DIN 2439, DIN
2440, 2441, ASTM (A 53), JIS G 3452, BS
EN 10255, DIN EN 10255
AGRICULTURE & IRRIGATION
Deep Tube-Wells & Casing Pipes.
IS : 4270

OIL PIPE LINES


Oil Refinery Piping, Crude Oil Piping.
Cross Country Pipe Line.
API 5L (PSL 1 PSL 2), IS:1978
CONSTRUCTION INDUSTRIES
Scaffolding Structural Purposes.
IS:1161, BS:1139, IS:4923
CHEMICAL INDUSTRIES
Conveying of Chemicals.

GAS PIPE LINES


Pipe Lines for Natural Gas, LPG and other
Non-Toxic Gasses.
API 5L (PSL 1 & PSL 2), IS:1978
JIS G 3452

FIRE FIGHTING SYSTEM


IS:3589, IS:1239, ASTM (A 53) ASTM A 795

POWER PROJECTS
Ash Handling System. LP Piping,
API 5L, IS:3589, IS:1239
AUTOMOBILE INDUSTRY
Air & Water Flow System IS:1239
OTHER PURPOSES
Supply of Exhaust Piping (IS:1239)
Steel Tubes for Idlers & Troughed Belt
Conveyers. (IS:9295)
Cold Storage Industry. (IS:1239)
Steel Tubes for Mechanical & General
Engineering Purposes.
(IS:3601, BS:1775)

MANUFACTURING DIAGRAM
NAVRATAN PIPES are made of HR Coils. After being longitudinally slitted, the strip is progressively formed into a circular shape by
passing it through a series of forming rolls.
Continuous welding is carried out by a high frequency induction welding machine, and the seam is formed by fusing the edges
without filler metal, The weld bead reinforcement (inside, if needed) is removed and the welded pipes, after cooling, are cut in
appropriate length after attaining its roundness and specified outer diameter.
The pipes, after straightening, are conveyed to the finishing day for finishing, testing and inspection. Some of these pipes are
subsequently galvanized and threaded.

APPLICATIONS
- Automobiles & Bus Body Building

- Water Supply & Sewage

- Furniture Industry

- Power Plant

- Construction Industry

- Wind Mills

- Boiler Heat Exchange and Many More

- Chemical Industry

- Engineering Structural Use

- Sugar Industry

- Hand Pumps

- Oil & Gas Industry

- Pipe for Conveyor Belts

- Pole Manufacturing

15

Navratan
Pipe and Profile Limited

PRE-ENGINEERED STEEL CONSTRUCTION SOLUTION

16

Navratan
Pipe and Profile Limited

Some of our Coveted patrons are :


h vk b Z , y
ih M

HINDUSTAN ZINC LIMITED


IS : 1239 (P-1)-2004
IS : 1161-1998
IS : 3589-2001
IS : 9295-1983
IS : 4270-2001
IS : 4923-1997
IS : 1978-1982
IS : 5504

BHARAT SANCHAR NIGAM LTD.

STEEL TUBES FOR USE OF WATER, GAS, AIR & STEAM


STEEL TUBES FOR STRUCTURAL PURPOSE & ELECTRIC POLES
STEEL TUBES FOR WATER & SEWAGE
STEEL TUBES FOR USE OF IDLERS FOR BELT CONVEYORS
STEEL TUBES FOR USE OF WATER WELLS PLAIN END CASING PIPES
STEEL TUBES FOR USE OF HOLLOW SECTIONS FOR STRUCTURAL USE
STEEL TUBES FOR USE IN TRANSPORTATION OF OIL, GAS & PETROLEUM PRODUCTS
SPECIFICATION FOR SPIRAL WELDED PIPES

Navratan
Pipe and Profile Limited

Office : Navratan Tower 10, Community Center, 3rd Floor, Mayapuri Industrial Area Phase-I, New Delhi-110064 (INDIA)
Tel. : + 91-11-47285555 (20 Lines) Fax : + 91-11-45585059, 47285501
Branch Office : PEB Division, C2/7, Main Road, Janak Puri, New Delhi-110058
Tel. : +91-11-25556438, 25556453, 25552171 E-mail : sales@navratangroup.com Website : www.navratanpipes.com
Works : SP-6, RIICO Industrial Area, Khushkhera, Bhiwadi, Rajasthan

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