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Navratan
Pipe and Profile Limited
Manufacturing Process
The process utilises the latest technology and
modern equipments for producing high quality ERW
Pipes.
1.
2.
3.
4.
Slit Preparations
HR Coils are slitted to predetermined widths for
each size of pipe and thickness. Slitted coil is
uncoiled at the entry of ERW mill and the ends
are sheared and welded one after another to
make it single endless strip.
Forming
Slitted coils are initially formed into U shape and
then into a cylindrical shape with open edges
using a series of forming rolls.
5.
Seam Annealing
Whenever required, welding portion and heat
affected zone is put to normalising with medium
frequency normaliser and then cooled down in
air cooling bed.
6.
7.
Welding
The open edges are heated to the required
temperature through high frequency low
voltage high current and press welded by forge
rolls making perfect and strong butt weld
without filler materials.
Debeading
Weld flash on top and inside (if needed) is
trimmed out through carbide tools.
8.
Packing
Finished pipes are bundled in desired number of
pieces as per customer's requirement and
packed properly to ensure freshness till delivery.
MANUFACTURING PROCESS
Navratan
Pipe and Profile Limited
BS : 1387 / 1985
JIS G-3452
IS : 4270 / 2001
BS : 1139 / EN39
ASTM : A-120
IS : 1161 / 1998
BS : 6323
ASTM : A-53
IS : 9295 / 1983
DIN 2439
ISO : 65-1981
IS : 3601 / 1984
DIN 2440
IS : 4923 / 1497
IS : 5504 / 1997
avratan Pipes and Profile Limited an ISO : 9001-2000 Company and Export House. Navratan Pipe
incepted in year 1986 and since has become one of the leading manufacturing unit of ERW Black /
Glavanized Steel Pipes confirming to various National/International specifications with a capability to
steel tubes
Navratan
Pipe and Profile Limited
STEEL TUBES FOR USED IN WATER, GAS, AIR AND STEAM CONFORMING
TO IS : 1239 (PART - 1) 2004 / BS : 1387 / 85
N.B.
and
Series
mm
15L
M
H
20L
M
H
25L
M
H
32L
M
H
40L
M
H
50L
M
H
65L
M
H
80L
M
H
100L
M
H
125M
H
150M
H
Outside
Diameter
Wall
Thickness
Min
(mm)
Max
(mm)
21.0
21.0
21.0
26.4
26.5
26.5
33.2
33.3
33.3
41.9
42.0
42.0
47.8
47.9
47.9
59.6
59.7
59.7
75.2
75.3
75.3
87.9
88.0
88.0
113.0
113.1
113.1
138.5
138.5
163.9
163.9
21.4
21.8
21.8
26.9
27.3
27.3
33.8
34.2
34.2
42.5
42.9
42.9
48.4
48.8
48.8
60.2
60.8
60.8
76.0
76.6
76.6
88.7
89.5
89.5
113.9
115.0
115.0
140.8
140.8
166.5
166.5
TOLERANCE
(a) Thickness
1. Light tubes
mm
SWG
Kg/m
14
12
10
13
12
10
12
10
8
12
10
8
11
10
8
11
9
7
10
9
7
10
8
6
9
7
5
6
5
6
5
0.947
1.21
1.44
1.38
1.56
1.87
1.98
2.41
2.93
2.54
3.10
3.79
3.23
3.56
4.37
4.08
5.03
6.19
5.71
6.42
7.93
6.72
8.36
9.90
9.75
12.20
14.50
15.90
17.90
18.90
21.30
2.00
2.60
3.20
2.30
2.60
3.20
2.60
3.20
4.00
2.60
3.20
4.00
2.90
3.20
4.00
2.90
3.60
4.50
3.20
3.60
4.50
3.20
4.00
4.80
3.60
4.50
5.40
4.80
5.40
4.80
5.40
+ Not Limited
- 8%
2.
Memium and
Heavy Tubes
Screwed &
Socked
1056
826
694
725
641
535
505
415
341
394
323
264
310
281
229
245
199
162
175
156
126
149
120
101
103
82
69
63
56
53
47
0.956
1.22
1.45
1.39
1.57
1.88
2.0
2.43
2.95
2.57
3.13
3.82
3.27
3.60
4.41
4.15
5.10
6.26
5.83
6.54
8.05
6.89
8.53
10.10
10.0
12.50
14.80
16.40
18.4
19.50
21.9
2.
Single Tub
(Medium and Heavy Series) +/- 10%
3.
4.
Minimum Maximum
OD
Length
1046
820
690
719
637
532
500
412
339
389
319
262
306
278
227
241
196
160
172
153
124
145
117
99
100
80
68
61
54
51
46
0.947
1.21
1.44
1.38
1.56
1.87
1.98
2.41
2.93
2.54
3.10
3.79
3.23
3.56
4.37
4.08
5.03
6.19
5.71
6.42
7.93
6.72
8.36
9.90
9.75
12.20
14.50
15.90
17.90
18.90
21.30
1056
826
694
725
641
535
505
415
341
394
323
264
310
281
229
245
199
162
175
156
126
149
120
101
103
82
69
63
56
53
47
0.956
1.22
1.45
1.39
1.57
1.88
2.0
2.43
2.95
2.57
3.13
3.82
3.27
3.60
4.41
4.15
5.10
6.26
5.83
6.54
8.05
6.89
8.53
10.10
10.0
12.50
14.80
16.40
18.4
19.50
21.9
1046
820
690
719
637
532
500
412
339
389
319
262
306
278
227
241
196
160
172
153
124
145
117
99
100
80
68
61
54
51
46
mm
37.0
32.5
39.0
39.5
46.0
49.0
51.0
56.0
51.0
68.0
60.0
84.0
69.0
98.0
75.0
124.0
87.0
151.0
96.0
178.0
96.0
4 to 7 meters unless
otherwise specified
(e) % of elongation
-20% (min)
+ 10%
- 8%
+/- 7.5%
mm
27.0
(c) Length
(b) Weight
Single Tube
(Light Series)
Sockets
m/
Kg/m
m/
Kg/m
m/
Kg/m
m/
tonne
tonne
tonne
tonne
+ Not Limited
- 10%
1.
Nominal Weight
Galvanised Tubes
Screwed &
Plain End
Socked
steel tubes
ERW STEEL PIPES FOR WATER,
GAS & WEWAGE
AS PER IS - 3589 / 2001
Nominal
Size
Outer
Diameter
(NB) mm
150
150
150
150
150
150
150
Navratan
Pipe and Profile Limited
Thickness
Calculated
Weight
(OD) mm
mm
Kg/Mtrs. Mtrs./Ton
168.3
168.3
168.3
168.3
168.3
168.3
168.3
4.00
4.50
4.80
5.00
5.40
6.00
7.00
16.21
18.17
19.35
20.14
21.69
24.02
27.84
61.70
55.00
51.68
49.66
46.10
41.64
35.92
MM
MM
MM
Kg/m
100
125
114.3
141.3
150
168.3
175
193.7
175
175
175
175
175
175
175
193.7
193.7
193.7
193.7
193.7
193.7
193.7
4.00
4.50
4.80
5.00
5.40
6.00
7.00
18.70
21.00
22.35
23.26
25.07
27.77
32.20
53.00
48.00
44.72
43.00
40.00
36.00
31.00
200
219.1
225
244.5
250
273.1
300
323.9
200
200
200
200
200
200
200
219.1
219.1
219.1
219.1
219.1
219.1
219.1
4.00
4.50
4.80
5.00
5.40
6.00
7.00
21.22
23.81
25.36
26.40
28.46
31.53
36.61
47.13
42.00
39.43
37.87
35.13
31.71
27.31
350
400
355.6
406.4
5.4
5.4
7.1
5.4
7.1
6.4
8.0
6.4
8.0
7.1
9.0
8.0
10.0
8.0
10.0
9.52
9.52
14.5
18.1
23.5
21.6
28.2
29.6
36.6
36.6
41.6
41.6
52.3
52.3
64.9
62.3
77.4
81.25
93.17
250
250
250
250
250
250
250
273.1
273.1
273.1
273.1
273.1
273.1
273.1
4.00
4.50
4.80
5.00
5.40
6.00
7.00
26.50
29.80
31.75
33.00
35.63
39.50
45.91
37.68
33.55
31.50
30.25
28.00
25.31
21.77
300
300
300
300
300
300
300
300
300
323.9
323.9
323.9
323.9
323.9
323.9
323.9
323.9
323.9
323.9
4.00
4.50
4.80
5.00
5.40
6.00
7.00
8.00
9.20
10.00
31.60
35.40
37.80
39.30
42.40
47.00
54.70
62.30
71.40
77.40
32.00
28.00
26.00
25.00
24.00
21.00
18.00
16.00
14.00
13.00
TOLERANCE
Thickness
: 10%
Outside Diameter : 0.75%
Length Random length 4 to 7 meters
unless specified otherwise
on request upto 12 meters
A.PHYSICAL PROPERTIES
Grade
Fe 410
Fe 450
Y.S.(Min)
T.S.(Min)T
% age
MPa(kg/mm2) MPa(kg/mm2) Elongation
235
275
B. TOLERANCE
1. Outside Diameter
2. Thickness
Welded Tube Upto
and including 406.4 MM
Over 406.4 MM outside
Diameter
3. Weight
Single Tube
410
450
15
13
1%
}
}
+15%
-12.5%
+15%
-10%
-8%
+10%
+10%
m/tonne
6.9
55
43
46
35
34
27
30
24
24
19
19
15
16
13
12
11
steel tubes
Navratan
Pipe and Profile Limited
mm
15L
M
H
20L
M
H
25L
M
H
32L
M
H
40L
M
H
50L
M
H
65L
M
H
80L
M
H
90L
M
H
100L
M
H
110L
M
H
125 L
M
H
135 L
M
H
150 L
M
H
150 L
M
H1
H2
175 L
M
H
200 L
M
H
225 H
250 H
300 H
350 H
21.3
26.9
33.7
42.4
48.3
60.3
76.1
88.9
101.6
114.3
127.0
139.7
152.4
165.1
168.3
193.7
219.1
244.5
273.0
323.9
355.6
Thickness
mm
2.0
2.6
3.2
2.3
2.6
3.2
2.6
3.2
4.0
2.6
3.2
4.0
2.9
3.2
4.0
2.9
3.6
4.5
3.2
3.6
4.5
3.2
4.0
4.8
3.6
4.0
4.8
3.6
4.5
5.4
4.5
4.8
5.4
4.5
4.8
5.4
4.5
4.8
5.4
4.5
4.8
5.4
4.5
4.8
5.4
6.3
4.8
5.4
5.9
4.8
5.6
5.9
5.9
5.9
6.3
8.0
Nominal Weight
Black Tubes
Plain End
Kg/m
0.947
1.21
1.44
1.38
1.56
1.87
1.98
2.41
2.93
2.54
3.10
3.79
3.23
3.56
4.37
4.08
5.03
6.19
5.71
6.42
7.93
6.72
8.36
9.90
8.70
9.63
11.50
9.75
12.20
14.50
13.60
14.50
16.20
15.00
15.90
17.90
16.40
17.50
19.60
17.80
18.90
21.30
18.2
19.4
21.7
25.2
22.40
25.10
27.30
25.40
29.50
31.00
34.70
38.90
49.30
68.60
m/tonne
1058
826
694
725
641
535
505
415
341
394
323
264
310
281
229
245
199
162
175
156
126
149
120
101
115
144
87
103
82
69
74
69
62
67
63
56
61
57
51
56
52
47
55
52
46
40
45
40
37
39
34
32
29
26
20
15
Calculated
Nominal Weight
Galvanized Tubes
Plain End
Kg/m
m/tonne
1.00
1.26
1.49
1.43
1.61
1.92
2.03
2.46
2.98
2.62
3.18
3.87
3.34
3.67
4.48
4.20
5.15
6.31
5.86
6.57
8.10
6.90
8.54
10.08
8.97
7.20
11.77
9.97
12.42
14.72
13.90
14.80
14.80
15.25
16.15
18.15
16.78
17.88
19.98
18.20
19.80
21.70
18.66
19.88
22.24
41.00
22.94
25.64
27.84
25.95
30.05
31.55
35.36
39.68
50.28
69.58
1003
794
671
699
621
521
493
407
336
382
314
258
299
272
223
238
194
158
171
152
123
145
117
99
111
139
85
100
81
68
72
68
61
66
62
55
60
56
55
55
51
46
54
50
45
24
44
39
36
39
33
32
28
25
20
14
A.
TENSILE PROPERTIES
GRADE
Y.S. (Min)
Mpa
(Kg/mm2)
YST-210
210 (21.42)
330 (33.66)
20
YST-240
240 (24.48)
410 (41.82)
17
YST-310
310 (31.62)
450 (45.9)
+ Not Limited
- 10%
-8%
+10%
+/- 10%
10 Tonne Light
+/- 5%
+/- 7.5%
steel tubes
Navratan
Pipe and Profile Limited
90
100
88.90
101.60
114.30
125
141.30
150
168.30
3.20
3.60
4.00
4.40
4.80
5.50
3.60
4.00
4.40
4.80
5.70
6.40
7.10
3.60
4.00
4.80
5.20
5.60
6.00
6.40
7.10
3.20
4.00
4.80
5.60
6.60
7.10
3.60
4.00
4.80
5.20
5.60
6.40
7.10
6.76
7.57
8.37
9.17
9.95
11.31
8.70
9.63
10.55
11.46
13.48
15.02
16.55
9.83
10.88
12.96
13.99
15.01
16.02
17.03
18.77
10.90
13.54
16.16
18.74
21.92
23.50
14.62
16.21
19.35
20.91
22.47
25.55
28.22
89
101
112
123
134
154
88
98
108
117
139
156
174
78
87
104
113
122
130
139
154
56
70
84
98
116
125
53
59
71
77
83
94
105
104
117
130
143
156
172
102
114
125
137
162
182
193
91
101
121
132
142
152
162
180
65
82
98
115
135
145
62
76
81
89
96
110
122
Tolerance
+0.40 mm
-0.80 mm
219.00
250
273.10
300
323.90
350
355.60
400
406.40
4.80
5.60
6.40
7.00
4.80
5.60
6.40
7.10
7.80
8.70
9.30
4.80
5.60
6.40
7.10
7.90
8.40
8.70
9.50
4.80
5.20
6.40
7.10
7.90
8.70
9.50
4.80
5.20
5.60
6.50
7.10
7.90
8.70
9.50
25.37
29.48
33.57
36.61
31.76
36.94
42.09
46.57
51.03
56.72
60.50
37.77
43.96
50.11
55.47
61.56
65.35
67.62
73.65
41.52
44.93
55.11
61.02
67.74
74.42
81.08
47.54
51.45
55.35
63.13
69.91
77.63
85.32
92.98
54
63
73
79
44
51
58
65
71
79
85
37
43
49
54
61
64
67
73
34
36
45
50
55
61
66
29
32
34
39
43
48
53
58
63
74
84
92
51
59
68
75
83
92
98
43
50
57
63
71
75
78
85
39
42
52
58
64
71
77
34
37
40
46
51
56
62
68
(B) Wall Thickness - The Tolerances on the wall thickness of line pipes
shall be as follows:
Pipe Body
48.3 mm and less
200
+/- 1%
+10.0% / -3.5%
+10.0%
-5.0%
+10.0%
-5.0%
-1.75%
-2.5%
Type
For
Tolerance
Welded Pipes
+20.0%
-12.5%
+18.0%
-12.5%
Navratan
Pipe and Profile Limited
Depth
D (mm)
16x16
16.00
16.00
19.00
19.00
25.00
25.00
30.00
30.00
30.00
40.00
40.00
40.00
40.00
50.00
50.00
70.00
70.00
70.00
80.00
80.00
80.00
100.00
100.00
100.00
120.00
120.00
132.00
132.00
150.00
19x19
25x25
30x30
40x40
50x50
70x70
80x80
100x100
120x120
132x132
150x150
1.80
2.40
1.80
2.40
2.60
3.20
2.60
3.20
4.00
2.60
3.20
3.60
4.00
2.90
3.20
3.20
4.00
4.80
3.60
4.50
4.90
3.60
4.50
5.40
4.80
5.40
4.80
5.40
5.00
Mts./
Tonne
0.83
1.07
0.99
1.29
1.69
1.98
2.10
2.49
2.94
2.92
3.49
3.85
4.20
4.35
4.77
6.71
8.22
9.66
9.38
11.52
12.44
9.67
11.88
14.01
15.92
17.74
18.71
20.88
22.26
1204
935
1010
775
592
505
476
402
340
342
287
260
238
230
210
149
122
104
107
87
80
103
84
71
63
56
53
48
45
Depth
D (mm)
30X20
40X20
50X25
30.00
40.00
50.00
50.00
60.00
66.00
66.00
66.00
70.00
70.00
70.00
80.00
80.00
80.00
96.00
96.00
96.00
122.00
122.00
122.00
145.00
145.00
172.00
172.00
60X40
66x33
70x30
80x40
96x48
122x61
145x82
172x92
2.00
2.00
2.90
3.20
2.90
2.90
3.60
4.50
2.90
3.20
4.00
2.90
3.20
4.00
3.20
4.00
4.80
3.60
4.50
5.40
4.80
5.40
4.80
5.40
Mts./
Tonne
1.47
1.78
2.98
3.24
4.12
4.07
4.93
5.95
4.12
4.50
5.45
5.03
5.50
6.71
6.71
8.22
9.66
9.67
11.88
14.01
15.92
17.74
18.71
20.88
680
562
336
309
243
246
203
168
243
222
183
199
182
149
149
122
104
103
84
71
63
56
53
48
Grade
YST-210
330
210
12
20
YST-240
410
240
10
15
YST-310
450
310
10
B. TOLERANCE
1. Outside Diameter
2. Thickness
3. Weight
(i) Single Pipe
(ii) On lots of 10 Tonne
0.5 mm
10%
-8%
-8% +10 %
7.5%
technical data
Size
inch
mm
inch
101.6
4.000
114.3
4.500
59/16
141.3
5.563
65/8
168.3
6.625
85/8
219.1
8.625
10
273.1
10.750
12
323
12.750
2.1
2.8
3.2
3.6
4.0
4.4
4.8
5.7
2.1
3.2
3.6
4.0
4.4
4.8
5.2
5.6
6.0
6.4
7.1
2.1
3.2
4.0
4.8
5.6
6.6
2.1
2.8
3.2
3.6
4.0
4.4
4.8
5.2
5.6
6.4
7.1
7.9
3.2
4.0
4.8
5.2
5.6
6.4
7.0
7.9
8.2
8.7
9.5
4.0
4.8
5.2
5.6
6.4
7.1
7.8
8.7
9.3
4.4
4.8
5.2
5.6
6.4
7.1
7.9
8.4
8.7
9.5
0.083
0.109
0.125
0.141
0.156
0.172
0.188
0.226
0.083
0.125
0.141
0.156
0.172
0.188
0.203
0.219
0.237
0.250
0.280
0.083
0.125
0.156
0.188
0.219
0.258
0.083
0.109
0.125
0.141
0.156
0.172
0.188
0.203
0.219
0.250
0.280
0.312
0.125
0.156
0.188
0.203
0.219
0.250
0.277
0.312
0.322
0.344
0.375
0.156
0.188
0.203
0.219
0.250
0.279
0.307
0.344
0.365
0.172
0.188
0.203
0.219
0.250
0.281
0.312
0.330
0.344
0.375
Navratan
Kg/Mtr. ib/Ft.
5.15
6.82
7.76
8.70
9.63
10.55
11.46
13.48
5.81
8.77
9.83
10.88
11.92
12.96
13.99
15.01
16.02
17.03
18.77
7.21
10.9
13.54
16.16
18.74
21.92
8.61
11.43
13.03
14.62
16.21
17.78
19.35
20.91
22.47
25.55
28.22
31.25
17.04
21.22
25.37
27.43
29.48
33.57
36.61
41.14
42.65
45.14
49.10
26.54
31.76
34.35
36.94
42.09
46.57
51.03
56.72
60.50
34.67
37.77
40.87
43.96
50.11
55.47
61.56
65.35
67.62
73.65
3.48
4.53
5.18
5.82
6.41
7.04
7.66
9.12
3.92
5.85
6.57
7.24
7.96
8.67
9.32
10.02
10.80
11.36
12.59
4.86
7.27
9.02
10.80
12.51
14.63
5.80
7.59
8.69
9.77
10.79
11.87
12.94
13.94
15.00
17.04
18.99
21.06
11.36
14.12
16.96
18.28
19.68
22.38
24.72
27.73
28.58
30.45
33.07
17.67
21.23
22.89
24.65
28.06
31.23
34.27
38.27
40.52
23.13
25.25
27.23
29.34
33.41
37.46
41.48
43.81
45.62
49.61
Gr.A
Gr.B
Gr.X42
MPa
MPa
MPa
MPa
MPa
5.1
6.8
7.8
8.8
9.8
10.8
11.7
13.9
4.6
7.0
7.8
8.7
9.6
10.4
11.3
12.2
13.0
13.9
15.7
3.7
5.6
7.0
8.4
9.8
11.6
3.1
4.1
4.7
5.3
5.9
6.5
7.1
7.7
8.3
9.4
10.5
11.7
3.6
4.5
5.4
5.9
6.3
7.3
7.9
9.0
9.3
9.9
10.8
3.6
4.4
4.7
5.1
5.8
6.5
7.1
7.9
8.5
3.4
3.7
4.0
4.3
4.9
5.4
6.1
6.4
6.7
7.3
6.0
8.0
9.1
10.2
11.4
12.5
13.7
16.2
5.3
8.1
9.1
10.1
11.1
12.1
13.2
14.2
15.2
16.2
18.3
4.3
6.5
8.2
9.8
11.5
13.5
3.6
4.8
5.5
6.2
6.9
7.6
8.2
8.9
9.6
11.0
12.2
13.6
4.2
5.3
6.3
6.9
7.4
8.4
9.2
10.4
10.8
11.5
12.5
4.2
5.1
5.5
5.9
6.8
7.5
8.3
9.2
9.8
3.9
4.3
4.6
5.0
5.7
6.3
7.1
7.5
7.8
8.5
7.2
9.6
11.0
12.3
13.7
15.1
16.4
19.5
6.4
9.7
11.0
12.2
13.4
14.6
15.8
17.0
18.3
19.5
20.7
5.2
7.9
9.9
11.8
13.8
16.3
5.4
7.2
8.3
9.3
10.3
11.4
12.4
13.4
14.5
16.6
18.4
20.4
6.4
7.9
9.5
10.3
11.1
12.7
13.9
15.7
16.3
17.3
18.9
7.2
8.7
9.4
10.1
11.6
12.8
14.1
15.7
16.8
6.7
7.3
7.9
8.5
9.7
10.8
12.0
12.8
13.2
14.5
7.9
10.5
12.0
13.5
15.0
16.5
18.0
20.7
7.0
10.6
12.0
13.3
14.6
16.0
17.3
18.6
20.0
20.7
20.7
5.7
8.6
10.8
12.9
15.1
17.8
5.9
7.9
9.0
10.2
11.3
12.4
13.6
14.7
15.8
18.1
20.1
20.7
6.9
8.7
10.4
11.3
12.2
13.9
15.2
17.1
17.8
18.9
20.6
7.9
9.5
10.3
11.1
12.6
14.0
15.4
17.2
18.4
7.3
8.0
8.7
9.3
10.6
11.8
13.1
14.0
14.5
15.8
8.9
11.9
13.6
15.30
17.0
18.7
20.4
20.7
7.9
12.1
13.6
15.1
16.6
18.1
19.6
20.7
20.7
20.7
20.7
6.4
9.8
12.2
14.6
17.1
20.1
6.7
9.0
10.2
11.5
12.8
14.1
15.4
16.6
17.9
20.7
20.7
20.7
7.9
9.8
11.8
12.8
13.8
15.7
17.2
19.4
20.2
20.7
20.7
8.9
10.7
11.6
12.5
14.3
15.9
17.4
19.4
20.7
8.3
9.0
9.8
10.6
12.1
13.4
14.9
15.8
16.4
17.9
MPa
9.6
12.8
14.6
16.4
18.2
20.1
20.7
20.7
8.5
13.0
14.6
16.2
17.8
19.5
20.7
20.7
20.7
20.7
20.7
6.9
10.5
13.1
15.7
18.4
20.7
7.2
9.6
11.0
12.4
13.8
15.1
16.5
17.9
19.3
20.7
20.7
20.7
8.5
10.6
12.7
13.7
14.8
16.9
18.5
20.7
20.7
20.7
20.7
9.6
11.5
12.5
13.5
15.4
17.1
18.7
20.7
20.7
8.9
9.7
10.5
11.3
13.0
14.4
16.0
17.0
17.6
19.2
MPa
10.3
13.7
15.6
17.6
19.6
20.1
20.7
20.7
9.1
13.9
15.6
17.4
19.1
20.7
20.7
20.7
20.7
20.7
20.7
7.4
11.3
14.1
16.9
19.7
20.7
7.7
10.3
11.8
13.3
14.8
16.2
17.7
19.2
20.7
20.7
20.7
20.7
9.1
11.3
13.6
14.7
15.9
18.1
19.8
20.7
20.7
20.7
20.7
10.3
12.4
13.4
14.4
16.5
18.3
20.1
20.7
20.7
9.6
10.4
11.3
12.2
13.9
15.4
17.2
18.3
18.9
20.6
MPa
11.1
14.8
16.9
19.0
20.7
20.7
20.7
20.7
9.9
15.1
16.9
18.8
20.7
20.7
20.7
20.7
20.7
20.7
20.7
8.0
12.2
15.2
18.3
20.7
20.7
8.4
11.2
12.8
14.4
16.0
17.6
19.2
20.7
20.7
20.7
20.7
20.7
9.8
12.3
14.7
15.9
17.2
19.6
20.7
20.7
20.7
20.7
20.7
11.2
13.4
14.5
15.6
17.8
19.8
20.7
20.7
20.7
10.3
11.3
12.2
13.2
15.0
16.7
18.6
19.8
20.5
20.5
Gr.X70
MPa
12.0
16.0
18.3
20.7
0.5
20.7
20.7
20.7
10.7
16.3
18.3
20.4
20.7
20.7
20.7
20.7
20.7
20.7
20.7
8.7
13.2
16.5
19.8
20.7
20.7
9.08
12.1
13.8
15.6
17.3
19.0
20.7
20.7
20.7
20.7
20.7
20.7
10.6
13.3
15.9
17.3
18.6
20.7
20.7
20.7
20.7
20.7
20.7
12.1
14.5
15.7
16.9
19.3
20.7
20.7
20.7
20.7
11.2
12.2
13.2
14.3
16.3
18.1
20.1
20.5
20.5
20.5
Navratan
Pipe and Profile Limited
Navratan
Pipe and Profile Limited
Length
m
219
12
273
12
325
12
377
Wall
Theoretic
Thickness Weight
mm
kg/m
6
7
8
6
7
8
6
7
8
9
10
6
7
8
9
10
6
7
8
9
10
11
12
6
7
8
9
10
11
12
6
7
8
9
10
11
12
12
426
12
478
12
529
12
32.02
37.10
42.13
40.01
46.42
52.78
47.70
55.40
63.04
70.64
78.18
55.40
64.37
73.30
82.18
91.01
62.65
72.83
82.97
93.06
103.09
113.08
123.02
70.34
81.81
93.23
104.60
115.92
127.19
138.41
77.89
90.61
103.29
115.92
128.49
141.02
153.50
Pipe
Weight
kg
Test
Pressure
MPa
384.24
445.17
505.54
480.09
557.04
633.39
572.43
664.76
756.50
847.65
938.21
664.76
772.48
879.61
986.16
1092.10
751.76
873.99
995.62
1116.66
1237.10
1356.96
1476.22
844.10
981.71
1118.73
1255.15
1390.99
1526.23
1660.89
934.65
1087.36
1239.47
1390.99
1541.92
1692.26
1842.00
7.7
9.0
10.3
6.2
7.2
8.3
5.2
6.1
6.9
7.8
8.7
4.5
5.2
6.0
6.7
7.5
4.0
4.6
5.3
6.0
6.6
7.3
7.9
3.5
4.1
4.7
5.3
5.9
6.5
7.1
3.2
3.7
4.3
4.8
5.3
5.9
6.4
Nominal
O.D.
mm
Length
m
630
12
720
12
820
12
920
12
1020
12
1220
12
1420
12
Wall
Theoretic
Thickness Weight
mm
kg/m
6
7
8
9
10
11
12
6
7
8
9
10
11
12
7
8
9
10
11
12
8
9
10
11
12
8
9
10
11
12
9
10
11
12
9
10
11
12
TOLERANCES :-
Body Tolerance
>88.9 to >168.3
0.0075 D
-0.40, +1.60
Pipe end
0.020 D
0.015 D
92.83
108.05
123.22
138.33
153.40
168.42
183.39
106.15
123.59
140.97
158.31
175.60
192.84
210.02
140.85
160.70
180.50
200.26
219.96
239.62
180.43
202.70
224.92
247.09
269.21
200.16
224.90
249.58
274.22
298.81
269.28
298.90
328.47
357.99
313.68
348.23
382.73
417.18
Pipe
Weight
kg
Test
Pressure
MPa
1114.00
1296.59
1478.59
1660.00
1840.82
2021.04
2200.68
1273.80
1483.03
1691.66
1899.71
2107.16
2314.02
2520.29
1690.18
1928.41
2166.05
2403.10
2639.55
2875.42
2165.16
2432.40
2699.04
2965.08
2230.54
2401.91
2698.74
2994.97
3290.62
3585.67
3231.36
3586.80
3941.64
4295.88
3764.16
4178.76
4592.76
5006.16
2.7
3.1
3.6
4.0
4.5
4.9
5.4
2.4
2.7
3.1
3.5
3.9
4.3
4.7
2.4
2.8
3.1
3.4
3.8
4.1
2.5
2.8
3.1
3.4
3.7
2.2
2.5
2.8
3.0
3.3
2.1
2.3
2.5
2.8
1.8
2.0
2.2
2.4
2) Thickness
3) Mass:
<5.0 mm
+10%, -3% of
= 0.5 mm
standard weight
MECHANICAL PROPERTIES
PSL 1
Gr.A
Gr.B
Gr.X42
Gr.X46
Gr.X52
Gr.X56
Gr.X60
Gr.X65
Gr.X70
210
245
290
320
360
390
415
450
485
335
415
415
435
460
490
520
535
570
Elongation (% Min.)
PSL 2
Min. elong. Shall be determined by Af=1940 A0.2 / U0.9 (Where A=Area of test specimen, U=Min. specified tensile strength)
Gr.A
Gr.B
Gr.X42
Gr.X46
Gr.X52
Gr.X56
Gr.X60
Gr.X65
Gr.X70
245-450e
290-495
320-525
360-530
390-545
415-565
450-600
485-635
415-760
415-760
435-760
460-760
490-760
520-760
535-760
570-760
Elongation (% Min.)
0.2
0.9
Min. elong. Shall be determined by Af=1940 A / U (Where A=Area of test specimen, U=Min. specified tensile strength)
0.93
e = For pipe with D<219.1 mm, the maximum yield strength shall be <495 Mpa
Navratan
technical data
CHEMICAL PROPERTIES
PSL 1
Grade A
Grade B
Grade X42
Grade X46
Grace X52
Grace X56
Grade X60
Grade X65
Grade X70
PSL 2
Grade BM
Grade X42M
Grade X46M
Grace X52M
Grace X56M
Grade X60M
Grade X65M
Grade X70M
Carbon
Manganese
Phosphorus
Sulphur
Niobium + Vanadium
0.22
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.90
1.20
1.30
1.40
1.40
1.40
1.40
1.45
1.65
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
<0.06
-
< 0.15
< 0.15
< 0.15
< 0.15
< 0.15
< 0.15
< 0.15
< 0.15
Mn
Si
Nb
Ti
Cu
Ni
Cr
Mo
0.22
0.22
0.22
0.22
0.22
0.12
0.12
0.12
1.20
1.30
1.30
1.40
1.40
1.60
1.60
1.70
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.015
0.015
0.015
0.015
0.015
0.015
0.015
0.015
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.05
0.05
0.05
0.05
0.05
0.05
> 0.15
> 0.15
> 0.15
> 0.15
> 0.15
0.04
0.04
0.04
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
CE (IIW) CE (PCM
0.43
0.43
0.43
0.43
0.43
0.43
0.43
0.43
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
1
1
1
2
2
3
3
4
5
6
8
10
10
12
12
12
12
14
DN Designator
15
20
25
32
40
50
65
80
90
100
125
150
200
250
250
300
300
300
300
350
Outside Diameter
inch
0.0840
1.050
1.315
1.660
1.900
2.375
2.875
3.500
4.000
4.500
5.563
6.625
8.625
10.750
10.750
12.750
12.750
12.750
12.750
14.000
mm
21.3
26.7
33.4
42.2
48.3
60.3
73.0
88.9
101.6
114.3
141.3
168.3
219.1
273.0
273.0
323.8
323.8
323.8
323.8
355.6
Schedule No
40
40
40
40
40
40
40
40
40
40
40
40
40
20
40
20
30
STD
40
10
Wall Thickness
inch
0.109
0.113
0.133
0.140
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.250
0.365
0.250
0.330
0.375
0.406
0.250
10
mm
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.94
5.74
6.02
6.55
7.11
8.18
6.35
9.27
6.35
8.38
9.52
10.31
6.35
ib/ft
0.85
1.13
1.68
2.27
2.72
3.66
5.80
7.58
9.12
10.80
14.63
18.99
28.58
28.06
40.52
33.41
43.81
49.61
53.57
36.75
Test Pressure
Grade A Grade B
MPa
MPa
4.8
4.8
4.8
4.8
4.8
4.8
8.3
9
8.3
9
15.9
17.2
17.2
17.2
15.3
17.2
14.0
16.3
13.1
15.2
11.5
13.4
10.5
12.3
9.2
10.8
5.8
6.8
8.4
9.9
4.9
5.7
6.4
7.5
7.3
8.5
7.9
9.2
4.4
5.2
Pieces/
Bundle
120
84
60
42
36
26
18
14
12
10
7
7
-
technical data
Navratan
Pipe and Profile Limited
14
14
16
16
16
inch
14.000
14.000
16.000
16.000
16.000
350
350
400
400
400
mm
355.6
355.6
406.4
406.4
406.4
STD
40
10
STD
40
Wall Thickness
inch
0.375
0.438
0.250
0.375
0.500
mm
9.52
11.3
6.35
9.52
12.70
ib/ft
54.62
63.50
42.09
62.64
82.85
Test Pressure
Grade A Grade B
MPa
MPa
6.6
7.7
7.8
9
3.9
4.5
5.8
6.8
7.7
9
Pieces/
Bundle
-
TOLERANCE
Outside Diameters
Thickness
Testing
Online NDT
Bend Test
Flattening
0.4 mm
Weight
1%
For Pipes NPS 2 (DN 50) or larger Weld seam of each pipe shall be tested by Eddy Current Test
For pipes upto & including DN 50
Bending angle
90
Bending radius
12 times to the OD of Tube (no crack in body & weld)
For pipe over DN 50
1. Flatten upto 2/3 of OD for ductility of weld 2. Flatten upto 1/3 of OD for ductility of steel 3. Full Flattening for testing of lamination
MECHANICAL PROPERTIES
Yield Strength
Tensile Strength
Elongation
Grade A
205 MPa (Min)
330 MPa (Min)
As per ASTM A-53
Grade B
240 Mpa (Min)
415 MPa (Min)
CHEMICAL PROPERTIES
Grade A
Grade B
Carbon
Manganese
Phosphorus
Sulphur
Copper
Nickel
Chromium
Molybdenum
Venadium
0.25
0.30
0.95
1.2
0.05
0.05
0.045
0.045
0.5
0.5
0.4
0.4
0.4
0.4
0.15
0.15
0.08
0.08
Cu Ni Cr Mb >1%
Galvanizing
Minimum
Average
Marking:
11
technical data
Navratan
Pipe and Profile Limited
HEAVY
MEDIUM
LIGHT
inch
1
1
1
2
2
3
4
1
1
1
2
2
3
4
5
6
1
1
1
2
2
3
4
5
6
Outside Diameter
Max
Min
mm
mm
21.4
21.000
26.9
26.400
33.8
33.200
42.5
41.900
48.4
47.800
60.2
59.600
76.0
75.000
88.7
87.900
113.9
113.000
21.7
21.000
27.2
26.600
34.2
33.400
42.9
42.100
48.8
48.000
60.8
59.800
76.6
75.400
89.5
88.100
114.9
113.300
140.6
138.700
166.1
164.100
21.7
21.000
27.2
26.600
34.2
33.400
42.9
42.100
48.8
48.000
60.8
59.800
76.6
75.400
89.5
88.100
114.9
113.300
140.6
138.700
166.1
164.100
Nominal Bore
mm
15
20
25
32
40
50
65
80
100
15
20
25
32
40
50
65
80
100
125
150
15
20
25
32
40
50
65
80
100
125
150
TOLERANCE
Outside Diameters as per above table
Weight
Thickness
mm
2.0
2.3
2.6
2.6
2.9
2.9
3.2
3.2
3.6
2.6
2.6
3.2
3.2
3.2
3.6
3.6
4.0
4.5
5.0
5.0
3.2
3.2
4.0
4.0
4.0
4.5
4.5
5.0
5.4
5.4
5.4
THICKNESS
Medium
Heavy
- 8%
- 10%
- 10%
Mechanical Properties
Yield Strength
Tensile Strength
% Elongation
Pcs Per
bundle
160
110
80
61
51
37
27
24
16
130
100
65
51
44
30
24
19
14
10
7
110
80
55
44
37
27
20
16
12
10
7
Chemical Properties
Carbon
Manganese
Phosphorous
Sulphur
Galvanized Tubes
90
Bending radius
Weld Position
0.20 % Max
1.20 % Max
0.045 % Max
0.045 % Max
Threading
As per BS-21-1985
12
Navratan
1
1
1
2
2
3
4
5
6
21.3
26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
165.12
3.2
3.2
4.0
4.0
4.0
4.5
4.5
5.0
5.4
5.4
5.4
1.44
1.87
2.93
3.97
4.37
6.19
7.93
10.3
14.5
17.9
21.3
Tolerance
T
mm
2.6
2.6
3.2
3.2
3.2
3.6
3.6
4.0
4.5
5.0
5.0
Light Series 1
Plain Screwed
end Scoketed
M
M
kg/m kg/m
1.21
1.56
2.41
3.10
3.56
5.03
6.42
8.36
12.2
16.6
19.8
1.22
1.57
2.43
3.13
3.60
5.10
6.54
8.53
12.5
17.1
20.4
T
mm
2.3
2.3
2.9
2.9
2.9
3.2
3.2
3.6
4.0
-
Plain Screwed
end Scoketed
M
M
kg/m kg/m
1.09
1.39
2.20
2.82
3.24
4.49
5.73
7.55
10.8
-
Weight
Light Series 1
+Not
Limited
1.45
1.88
2.95
3.82
4.41
6.26
8.05
10.5
14.8
18.4
21.9
Medium Series
-12.5%
Light Series 2
+Not
Limited
-8%
Light Series 1
Light Series 2
Single
Tube
10 Tonn
Load
Single
Tube
10 Tonn
Load
+/-10%
+/-7.5%
+10%
-8%
+/-5%
13
1.09
1.40
2.22
2.85
3.28
4.56
5.85
7.72
11.1
-
Light Series 2
T
mm
Plain
end
M
kg/m
Screwed
Scoketed
M
kg/m
2.0
2.3
2.6
2.6
2.9
2.9
3.2
3.2
3.6
-
0.947
1.38
1.98
2.54
3.23
4.08
5.71
6.72
9.75
-
0.956
1.39
2.00
2.57
3.27
4.15
5.83
6.89
10.0
-
Navratan
Pipe and Profile Limited
QUALITY LAB
2.
3.
4.
Metallurgical Microscope
5.
6.
7.
8.
9.
Bending Machine
APPROVED BY
PRODUCTS
- NTPC
- BHEL
- Electricity Board
- Telecom Towers
14
Navratan
POWER PROJECTS
Ash Handling System. LP Piping,
API 5L, IS:3589, IS:1239
AUTOMOBILE INDUSTRY
Air & Water Flow System IS:1239
OTHER PURPOSES
Supply of Exhaust Piping (IS:1239)
Steel Tubes for Idlers & Troughed Belt
Conveyers. (IS:9295)
Cold Storage Industry. (IS:1239)
Steel Tubes for Mechanical & General
Engineering Purposes.
(IS:3601, BS:1775)
MANUFACTURING DIAGRAM
NAVRATAN PIPES are made of HR Coils. After being longitudinally slitted, the strip is progressively formed into a circular shape by
passing it through a series of forming rolls.
Continuous welding is carried out by a high frequency induction welding machine, and the seam is formed by fusing the edges
without filler metal, The weld bead reinforcement (inside, if needed) is removed and the welded pipes, after cooling, are cut in
appropriate length after attaining its roundness and specified outer diameter.
The pipes, after straightening, are conveyed to the finishing day for finishing, testing and inspection. Some of these pipes are
subsequently galvanized and threaded.
APPLICATIONS
- Automobiles & Bus Body Building
- Furniture Industry
- Power Plant
- Construction Industry
- Wind Mills
- Chemical Industry
- Sugar Industry
- Hand Pumps
- Pole Manufacturing
15
Navratan
Pipe and Profile Limited
16
Navratan
Pipe and Profile Limited
Navratan
Pipe and Profile Limited
Office : Navratan Tower 10, Community Center, 3rd Floor, Mayapuri Industrial Area Phase-I, New Delhi-110064 (INDIA)
Tel. : + 91-11-47285555 (20 Lines) Fax : + 91-11-45585059, 47285501
Branch Office : PEB Division, C2/7, Main Road, Janak Puri, New Delhi-110058
Tel. : +91-11-25556438, 25556453, 25552171 E-mail : sales@navratangroup.com Website : www.navratanpipes.com
Works : SP-6, RIICO Industrial Area, Khushkhera, Bhiwadi, Rajasthan