Furnace GMP100-3 Series

Service Instructions
80% GDT, GMP, GMPE, GMPH, GMPV, GMT, GMTH, GPD 90% GMNT, GMNTE, GMNV, GMPN, GSM, GSMS, GSU
Models listed on pages 4-6
This Forced Air Central Unit Design Complies With Requirements Embodied in The American National Standard / National Standard of Canada Shown Below. ANSI Z21.47CSA-2.3 Central Furnaces
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person. Copyright 2000-2007 Goodman Manufacturing Company, L.P.
RS6610003 January 2007
TABLE OF CONTENTS
IMPORTANT INFORMATION ........................... 2-3 PRODUCT INFORMATION ........................... 4-12 SPECIFICATIONS ....................................... 13-23 DIMENSIONS ............................................... 24-27 MAINTENANCE .................................................. 28 SERVICING .................................................. 30-56 SERVICING TABLE OF CONTENTS ................ 32 TROUBLESHOOTING ....................................... 46 WIRING DIAGRAMS .................................... 58-77
IMPORTANT INFORMATION
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS.
IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
WARNING
THIS UNIT SHOULD NOT BE CONNECTED TO, OR USED IN CONJUNCTION WITH, ANY DEVICES THAT ARE NOT DESIGN CERTIFIED FOR USE WITH THIS UNIT OR HAVE NOT BEEN SERIOUS PROPERTY DAMAGE OR PERSONAL INJURY, REDUCED UNIT PERFORMANCE AND/OR HAZARDOUS CONDITIONS MAY RESULT FROM THE USE OF DEVICES THAT HAVE NOT BEEN APPROVED OR CERTIFED BY GOODMAN.
TESTED AND APPROVED BY GOODMAN.
WARNING
TO PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,
DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE.
W ARNING
G OODMAN W ILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAM AGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES. I F YOU INSTALL OR PERFORM SERVICE ON THIS UNIT, YOU ASSUME RESPONSIBILITY FOR ANY PERSONAL INJURY OR PROPERTY DAMAGE WHICH MAY RESULT. M ANY JURISDICTIONS REQUIRE A LICENSE TO INSTALL OR SERVICE HEATING AND AIR CONDITIONING EQUIPMENT.
W ARNING
HIGH VOLTAGE D ISCONNECT ALL POWER M ULTIPLE F AILURE
BEFORE SERVICING OR INSTALLING THIS UNIT.
POWER SOURCES MAY BE PRESENT.
TO DO SO MAY CAUSE PROPERTY DAM AGE, PERSONAL INJURY OR DEATH.
IMPORTANT INFORMATION
WARNING
IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED
INJURY OR LOSS OF LIFE. EXACTLY, A
FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND

LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WHAT TO DO IF YOU SMELL GAS: DO NOT TRY TO LIGHT ANY APPLIANCE. DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY
PHONE IN YOUR BUILDING. IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBORS PHONE.
CARBON MONOXIDE POISONING HAZARD

Special Warning for Installation of Furnace or Air Handling Units in Enclosed Areas such as Garages, Utility Rooms or Parking Areas
FOLLOW THE GAS SUPPLIERS INSTRUCTIONS.
IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT. INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
WARNING
SHOULD OVERHEATING OCCUR OR
THE GAS SUPPLY FAIL TO SHUT OFF, TURN
Carbon monoxide producing devices (such as an automobile, space heater, gas water heater, etc.) should not be operated in enclosed areas such as unventilated garages, utility rooms or parking areas because of the danger of carbon monoxide (CO) poisoning resulting from the exhaust emissions. If a furnace or air handler is installed in an enclosed area such as a garage, utility room or parking area and a carbon monoxide producing device is operated therein, there must be adequate, direct outside ventilation.
OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY.
This ventilation is necessary to avoid the danger of CO poisoning which can occur if a carbon monoxide producing device continues to operate in the enclosed area. Carbon monoxide emissions can be (re)circulated throughout the structure if the furnace or air handler is operating in any mode.
CO can cause serious illness including permanent brain damage or death.

B10259-216
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact: CONSUMER INFORMATION LINE GOODMAN BRAND PRODUCTS TOLL FREE 1-877-254-4729 (U.S. only) email us at: customerservice@goodmanmfg.com fax us at: (731) 856-1821 (Not a technical assistance line for dealers.)
Outside the U.S., call 1-713-861-2500. (Not a technical assistance line for dealers.) Your telephone company will bill you for the call.
PRODUCT IDENTIFICATION
NOMENCLATURE
G
BRAND G: Goodman Gas Furnace
070
AIR FLOW DIRECTION M: Multi-Position D: Dedicated Downflow P: 80% Single Stage S: 92% Single Stage Engineering Revision
DESCRIPTION T: P: D: M: 80% Tubular Heat Exchanger 80% Non-Tubular Heat Exchanger Downflow Position Multi-Position (Upflow/Horizontal) KBTUH 045: 45,000 050: 50,000 060: 60,000 070: 70,000 075: 75,000 090: 90,000 100: 100,000 115: 115,000 125: 125,000 140: 140,000
MAXIMUM CFM @ 0.5" ESP 3: 1,200 4: 1,600 5: 2,000
GDT045-3 GDT045-3A GDT045-3B GDT070-3 GDT070-3A GDT070-3B GDT090-4 GDT090-4A GDT090-4B GDT115-5 GDT115-5A GDT115-5B
GMP050-3 GMP050-32 GMP050-32C GMP075-3 GMP075-32 GMP075-32C GMP075-4 GMP100-3 GMP100-4 GMP100-42 GMP100-42C GMP100-5 GMP125-4
GMP125-5 GMP125-52 GMP125-52C GMP150-5 GMP150-52 GMP150-52C
GMT045-3 GMT045-34 GMT045-3A GMT045-3B GMT070-3 GMT070-3A GMT070-3B GMT070-4 GMT070-4A GMT070-4B GMT090-3 GMT090-3A GMT090-3B GMT090-4
GMT090-4A GMT090-4B GMT090-5 GMT090-5A GMT090-5B GMT115-5 GMT115-5A GMT115-5A GMT115-5B GMT135-5 GMT140-5 GMT140-5A GMT140-5B GMT140-5D
GPD050-3 GPD100-4 GPD125-4
GSM060-3 GSM080-4 GSM100-4 GSMS060-3 GSMS080-4 GSMS100-4
NOMENCLATURE
G
070
AIR FLOW DIRECTION M: Multi-Position D: Dedicated Downflow
Engineering Revision
DESCRIPTION T: 80% Tubular Heat Exchanger P: 80% Non-Tubular Heat Exchanger
MAXIMUM CFM @ 0.5" ESP 3: 1,200 4: 1,600 5: 2,000
BLOWER TYPE V: Variable Speed - Single Stage E: Variable Speed - Two Stage H: High Air Flow
KBTUH 045: 45,000 070: 70,000 075: 75,000 090: 90,000 100: 100,000 115: 115,000 125: 125,000 140: 140,000
GMPV075-1.5 GMPV075-3 GMPV100-3 GMPV100-5 GMPV125-3 GMPV125-5
GMPE075-3 GMPE075-3A GMPE100-4 GMPE100-4A GMPE125-5 GMPE125-5A
GMTH045-3 GMTH045-3A GMTH045-3B GMTH070-4 GMTH070-4A GMTH070-4B GMTH090-5 GMTH090-5B GMTH115-5
GMPH050-3 GMPH075-4 GMPH080-5 GMPH120-5
NOMENCLATURE
G
070
AIR FLOW DIRECTION M: Multi-Position D: Dedicated Downflow S: 90+ Condensing Furnace
Engineering Revision
DESCRIPTION M: Upflow/Horizontal P: Position N: 92.6% Condensing
MAXIMUM CFM @ 0.5" ESP 3: 1,200 4: 1,600 5: 2,000
BLOWER TYPE N: 90% Condensing Furnace S: Single Stage Operation T: Single Stage - Tubular Heat Exchanger TE: Two-stage/Variable Speed - Tubular Heat Exchanger
KBTUH 040: 40,000 060: 60,000 080: 80,000 100: 100,000 120: 120,000
GMNT040-3 GMNT040-3B GMNT045-3B GMNT060-3 GMNT060-3B GMNT080-4 GMNT080-4B GMNT090-5A GMNT100-4 GMNT100-4B GMNT120-5 GMNT120-5B GMNT120-5D
GMNTE060-3 GMNTE080-4 GMNTE100-4 GMNTE120-5
GMPN040-3 GMPN060-3 GMPN080-4 GMPN100-4 GMPN120-5
GSMS060-3 GSMS080-4 GSMS100-4
Model # Description
80% AFUE. Downflow application, single stage, induced draft motor, psc multi-speed motor, integrated control module with diagnostics, hot surface ignition system, multiple roll out switches, pressure switches, aluminized tubular steel heat exchanger, aluminized inshot burners. 80% AFUE. Multi-position (Upflow, Horizontal Left or Right), single stage, induced draft motor, psc multi-speed motor, integrated control module with diagnostics, hot surface ignition system, roll out switches, pressure switches, aluminized tubular steel heat exchanger and inshot burners. 80% AFUE. Multi-position (Upflow, Horizontal Left or Right), single stage, multi-position induced draft motor, psc multi-speed motor, integrated control module with diagnostics, hot surface ignition system, multiple roll out switches, pressure switches, a rotating combustion blower motor that allows venting the furnace through the top panel, right hand side panel and left hand side panel, aluminized steel heat exchanger and inshot burners. 80% AFUE. Multi-position (Upflow, Downflow, Horizontal Left or Right), single stage, induced draft motor, psc multi-speed motor, integrated control module with diagnostics, hot surface ignition system, multiple roll out switches, pressure switches, aluminized steel heat exchanger, aluminized inshot burners, LoNox. 80% AFUE. Multi-position (Upflow, Downflow, Horizontal Left or Right), two-stage gas valve, multi-position induced draft motor, variable-speed ECM motor, integrated control module with diagnostics, hot surface ignition system, multiple roll out switches, outlet air limit switch and LoNox approved. 80% AFUE. Multi-position (Upflow, Downflow, Horizontal Left or Right), single stage, induced draft motor, psc multi-speed motor, integrated control module with diagnostics, hot surface ignition system, multiple roll out switches, pressure switches, aluminized steel heat exchanger and inshot burners. 80% AFUE. Multi-position (Upflow, Downflow, Horizontal Left or Right), single stage, induced draft motor, variable speed ECM motor, integrated control module with diagnostics, hot surface ignition system, multiple roll out switches, pressure switches, aluminized steel heat exchanger, aluminized inshot burners. 80% AFUE. Downflow application. Single stage, induced draft motor, psc multi-speed motor, integrated control module with diagnostics, hot surface ignition system, multiple roll out switches, pressure switches, aluminized steel heat exchanger, aluminized inshot burners, LoNox, gas and electric connections can be made on the left or right side.
GDT
GMT
GMTH
GMP
GMPE
GMPH
GMPV
GPD
Model # Description
90% AFUE. Multi-position (Upflow or Horizontal), single stage, induced draft motor, variable speed motor, hot surface ignition system, roll out switch, pressure switch, aluminized steel heat exchanger and aluminized inshot burners.
GMNV
GMNT
92.6% AFUE. Multi-position (Upflow, Horizontal Left or Right), induced draft, psc multi-speed motor, integrated control module with diagnostics, hot surface ignition system, multiple roll out switches, pressure switches, multi-position induced draft motor, tubular heat exchanger (primary) and aluminized inshot burners. 92.6% AFUE. Multi-position (Upflow, Horizontal Left or Right), twostage gas valve, two-stage induced draft motor, variable speed blower motor, integrated control module with diagnostics, hot surface ignition system, roll out switches, pressure switches, tubular heat exchanger (primary) and aluminized inshot burners, LoNOx. 92.6% AFUE. Multi-position (Upflow, Downflow, Horizontal), single stage, induced draft motor, psc multi-speed motor, integrated control module with diagnostics, hot surface ignition system, multiple roll out switches, pressure switches, aluminized steel heat exchanger and aluminized inshot burners. 92.6% AFUE. Multi-position (Upflow, Horizontal), two-stage gas valve, two-stage induced draft motor, psc multi-speed motor, integrated control module with diagnostics, hot surface ignition system, multiple roll out switches, pressure switches, aluminized 92.6% AFUE. Multi-position (Upflow, Horizontal Left or Right), singlestage application, induced draft, psc multi-speed motor, integrated control module with diagnostics, hot surface ignition system, multiple roll out switches, pressure switches, aluminized steel heat exchanger and inshot burners. 92.6% AFUE. (Upflow Only), two0stage gas valve, induced draft motor, psc multi-speed motor, integrated control module with diagnostics, hot surface ignition system, flame roll-out switch, pressure switches, aluminized stell heat exchanger, stainless steel secondary heat exchanger and aluminized inshot burners.
GMNTE
GMPN
GSM
GSMS
GSU
Model Number Where Used
GSU
GDT
GSU GMT GMP
GPD
GSM
GMNV
GMPH
GMNT X X X X X X X Honeywell Spring B1880006 White-Rodgers Spring B1880007 Orifice (0.55) B4089955 PLPT-00A
GSMS GMPE GMPV GMPN
GMTH
GMPH
GMNTE
ACCESSORIES
Not used in this application
X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Honeywell Spring B1880006 White-Rodgers Spring B1880004 Orifice (0.55) B2589900
LPM-01
LP Gas Valve B1282618 Honeywell Spring B1880006 White-Rodgers Spring B1880007 Orifice (1.25) B25899125
LPM-03
2-Stage LP Gas Valve B1282624 Honeywell Spring B1880006 White-Rodgers Spring B1880007 Orifice (1.25) B25899125
LPM-04
ACCESSORIES
LPT-01/01A
LPT-00/00A
Orifices (6 ea./PACK) (0.43) B2589901 / (0.44) B2589902 (0.45) B2589903 / (0.46) B2589904 (0.47) B2589905 / (0.48) B2589906 (0.49) B2589907 / (0.55) B2589900 (0.56) B2589908 / (0.57) B2589909 (0.58) B2589910
HA-02
Sidewall Venting
SVB-80
Combustible Floor Base
SBM
Conventric Vent Kit
CVK
PRODUCT IDENTIFICATION GMT
LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: Improper ent, alteration, service cause injury or propthe user's information this furnace. For assB. BEFORE OPERATING smell around smell next to the floor because some gas Force or attempted repair may result in WHAT TO DO IF YOU SMELL GAS Do not touch any electric switch; the control system and any gas control which has been under water. the gas suppliers instructions. This furnace must be ce with the manufacturers instructions control switch or knob. Never use tools. If the gas control switch or knob vice agency or the gas supplier.
OPERATING INSTRUCTIONS
gas, go to the next step. 8. Move the gas control switch or knob 9. Replace control access panel.
PGB & PGJ For outdoor install-
5. Remove control access panel. 6. Move the gas control switch or knob to "OFF". follow the instructions "To Turn Off Gas technician or gas supplier.
WARNING:
If not ins-
acturer's instructions, this product could expose you to substances in fuel combustion which can cause ess and which are
GAS CONTROL
GAS CONTROL
TO TURN OFF GAS TO APPLIANCE

4. Move the gas control switch or knob to "OFF". Do not force. appliance if service is to be performed. 3. Remove control access panel. 5. Replace control access panel.
cancer, birth defects or other reproductive harm. This product contains contains a chemical
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
10
LIGHTING INSTRUCTIONS
GMP, GMPE, GMPN, GMNT, GMTH

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. If you cannot reach your gas supplier, call the fire department. C. Use only your hand to move the gas control switch or knob. Never use tools. If the gas control switch or knob will not operate, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the user's information manual provided with this furnace. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand. B. BEFORE OPERATING smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electric switch; do not use any telephone in your building. Immediately call your supplier from a neighbor's phone. Follow the gas suppliers instructions.
1. STOP! Read the safety information above on this label. 2. Set the thermostat to lowest setting. 3. Turn off all electric power to the appliance. 4. This appliance is equipped with an automatic ignition system which automatically lights the burners. Do not try to light the burners by hand. 5. Remove control access panel. 6. Move the gas control switch or knob to "OFF".
GAS CONTROL SWITCH SHOWN IN "ON" POSITION
This furnace must be installed in accordance with the manufacturers instructions and local codes. In the absence of local codes follow the National Fuel Gas Code, ANSI Z223.1.
7. Wait five (5) minutes to clear out any gas. If you then smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. 8. Move the gas control switch or knob to "ON". 9. Replace control access panel. 10. Turn on all electric power to the appliance. 11. Set the thermostat to the desired setting. 12. If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician or gas supplier.
For indoor installation. PGB & PGJ For outdoor installation only.
GAS CONTROL KNOB

1. Set the thermostat to its lowest setting. 2. Turn off all electric power to the appliance if service is to be performed. 3. Remove control access panel. 4. Move the gas control switch or knob to "OFF". Do not force. 5. Replace control access panel.
WARNING: If not installed, operated and maintained in accordance with the manufacturer's instructions, this product could expose you to substances in fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm. This product contains fiberglass insulation. Fiberglass insulation contains a chemical known by the State of California to cause cancer.
FOR YOUR SAFETY Do not store or use gasoline or

other flammable vapors and liquids in the vicinity of this or any other appliance.
OFF
ON
11
LIGHTING INSTRUCTIONS GMP, GMPE, GMPN

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. If you cannot reach your gas supplier, call the fire department. C. Use only your hand to move the gas control switch or knob. Never use tools. If the gas control switch or knob will not operate, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the user's information manual provided with this furnace. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand. B. BEFORE OPERATING smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electric switch; do not use any telephone in your building. Immediately call your supplier from a neighbor's phone. Follow the gas suppliers instructions.
1. STOP! Read the safety information above on this label. 2. Set the thermostat to lowest setting. 3. Turn off all electric power to the appliance. 4. This appliance is equipped with an automatic ignition system which automatically lights the burners. Do not try to light the burners by hand. 5. Remove control access panel. 6. Move the gas control switch or knob to "OFF".
P,M O F F C HI
SC R
This furnace must be installed in accordance with the manufacturers instructions and local codes. In the absence of local codes follow the National Fuel Gas Code, ANSI Z223.1.
7. Wait five (5) minutes to clear out any gas. If you then smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. 8. Move the gas control switch or knob to "ON". 9. Replace control access panel. 10. Turn on all electric power to the appliance. 11. Set the thermostat to the desired setting. 12. If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician or gas supplier.
For indoor installation. PGB & PGJ For outdoor installation only.
WARNING: If not installed, operated and maintained in accordance with the manufacturer's instructions, this product could expose you to substances in fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm. This product contains fiberglass insulation. Fiberglass insulation contains a chemical known by the State of California to cause cancer.
X X X X
ON
REP
L O

1. Set the thermostat to its lowest setting. 2. Turn off all electric power to the appliance if service is to be performed. 3. Remove control access panel. 4. Move the gas control switch or knob to "OFF". Do not force. 5. Replace control access panel.
FOR YOUR SAFETY Do not store or use gasoline or

other flammable vapors and liquids in the vicinity of this or any other appliance.
12
EW
SPECIFICATIONS
MODEL
Btuh Input (US) Natural Gas Output (US) Natural Gas Btuh Input (US) LP Gas Output (US) LP Gas A.F.U.E. Rated External Static (" w.c.) Temperature Rise (F) Pressure Switch Trip Point (" w.c.) Blower Wheel (D" x W") Blower Horsepower Blower Speeds Max CFM @ 0.5 E.S.P. Power Supply Minimum Circuit Ampacity (MCA) Maximum Overcurrent Device Transformer (VA) Primary Limit Setting (F) Auxiliary Limit Setting (F) Rollout Limit Setting (F) Fan Delay On Heating Off Heating * Fan Delay On Cooling Off Cooling Fan Delay On - Fan Only Gas Supply Pressure (Natural/Propane) (" w.c.) Manifold Pressure (Natural/Propane) (" w.c.) Orifice Size (Natural/Propane) Num ber of Burners Filter Size (in2.) Permanent Disposable Vent Connector Diameter (inches) Shipping Weight (lbs.) GMT045-3 45,000 36,000 40,000 32,000 80% .10 - .50 25 - 55 -0.60 10 X 6 1/3 3 1438 115-60-1 5.2 15.0 40 300 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 2 290 580 4 114 GMT070-3 70,000 56,000 60,000 48,000 80% .10 - .50 25 - 55 -0.60 10 X 6 1/3 3 1165 115-60-1 5.2 15.0 40 180 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 3 290 580 4 124 GMT070-4 70,000 56,000 60,000 48,000 80% .10 - .50 20 - 50 -0.60 10 X 8 1/2 3 1518 115-60-1 7.8 15.0 40 170 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 3 385 770 4 136 GMT090-3 90,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.60 10 X 8 1/3 3 1400 115-60-1 5.2 15.0 40 210 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 290 580 4 146 GMT090-5 90,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.60 10 X 8 1/2 3 1532 115-60-1 7.8 15.0 40 210 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 385 770 4 146 GMT090-5 90,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.70 10 X 10 1/2 3 1875 115-60-1 7.8 15.0 40 320 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 480 960 4 156 GMT115-5 115,000 92,000 100,000 80,000 80% .10 - .50 35 - 65 -0.70 10 X 10 1/2 3 1988 115-60-1 7.8 15.0 40 220 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 5 480 960 4 166
GMT
GMT135-5 140,000 108,000 120,000 96,000 80% .10 - .50 45 - 75 -0.75 11 x 10 3/4 3 2209 115-60-1 9.6 15.0 40 160 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 6 480 960 4 176
* Off Heating - This fan delay timing is adjustable (90, 120 or 150 seconds), 150 seconds as shipped.
Vent and combustion air diameters may vary depending upon vent length. Refer to furnace installation instructions. Minimum Circuit Ampacity = (1.25 x Circulator Blow er Amps) + ID Blow er amps. 3 Maximum Overcurrent Protection refers to maximum recommended fuse or circuit breaker size. NOTES: 1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply. 2. Gas Service Connection 1/2" FPT. 3. Important: It is required to size fuses and w ires properly and make electrical connections in accordance w ith the National Electrical Code and/or all existing local codes.
2 1
13
SPECIFICATIONS
MODEL
Btuh Input (US) Natural Gas Output (US) Natural Gas Btuh Input (US) LP Gas Output (US) LP Gas A.F.U.E. Rated External Static (" w.c.) Temperature Rise (F) Pressure Switch Trip Point (" w.c.) Blower Wheel (D" x W") Blower Horsepower Blower Speeds Max CFM @ 0.5 E.S.P. Power Supply Minimum Circuit Ampacity (MCA) Maximum Overcurrent Device Transformer (VA) Primary Limit Setting (F) Auxiliary Limit Setting (F) Rollout Limit Setting (F) Fan Delay On Heating Off Heating * Fan Delay On Cooling Off Cooling Fan Delay On - Fan Only Gas Supply Pressure (Natural/Propane) (" w.c.) Manifold Pressure (Natural/Propane) (" w.c.) Orifice Size (Natural/Propane) Number of Burners Filter Size (in .)
2
GMT*A/B
G MT045-3A/B GMT070-3A/B GMT070-4A/B G MT090-3A/B GMT090-4A/B G MT090-5A/B G MT115-5A/B GMT140-5A/B 45,000 36,000 40,000 32,000 80% .10 - .50 25 - 55 -0.60 10 X 6 1/3 3 1438 115-60-1 5.2 15.0 40 300 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 2 290 580 4 120 70,000 56,000 60,000 48,000 80% .10 - .50 25 - 55 -0.60 10 X 6 1/3 3 1165 115-60-1 5.2 15.0 40 180 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 3 290 580 4 130 70,000 56,000 60,000 48,000 80% .10 - .50 20 - 50 -0.60 10 X 8 1/2 3 1518 115-60-1 7.8 15.0 40 170 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 3 385 770 4 143 90,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.60 10 X 8 1/3 3 1400 115-60-1 5.2 15.0 40 210 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 290 580 4 153 90,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.60 10 X 8 1/2 3 1532 115-60-1 7.8 15.0 40 210 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 385 770 4 153 90,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.70 10 X 10 1/2 3 1875 115-60-1 7.8 15.0 40 320 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 480 960 4 163 115,000 92,000 100,000 80,000 80% .10 - .50 35 - 65 -0.70 10 X 10 1/2 3 1809 115-60-1 7.8 15.0 40 220 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 5 480 960 4 163 140,000 112,000 120,000 96,000 80% .10 - .50 40 - 70 -0.75 11 x 10 3/4 3 1987 115-60-1 9.6 15.0 40 160 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 6 480 960 4 183
Permanent Disposable
Vent Connector Diameter (inches) Shipping Weight (lbs.)
Vent and com bustion air diam eters m vary depending upon vent length. Refer to furnace installation instructions. ay M um Circuit Am inim pacity = (1.25 x Circulator Blower Am + ID Blower amps. ps) 3 M aximum Overcurrent Protection refers to maxim recom um mended fuse or circuit breaker size. NOTES: 1. All furnaces are m anufactured for use on 115 VAC, 60 Hz, single phase electrical supply. 2. Gas Service Connection 1/2" FP T. 3. Important: It is required to size fuses and wires properly and m electrical connections in accordance with the National Electrical ake Code and/or all existing local codes.
2 1
14
SPECIFICATIONS
MODEL
Btuh Input (US) Natural Gas Output (US) Natural Gas Btuh Input (US) LP Gas Output (US) LP Gas A.F.U.E. Rated External Static (" w.c.) Temperature Rise (F) Pressure Switch Trip Point (" w.c.) Blower Wheel (D" x W") Blower Horsepower Blower Speeds Max CFM @ 0.5 E.S.P. Power Supply Minimum Circuit Ampacity (MCA) Maximum Overcurrent Device Transformer (VA) Primary Limit Setting (F) Auxiliary Limit Setting (F) Rollout Limit Setting (F) Fan Delay On Heating Off Heating * Fan Delay On Cooling Off Cooling Fan Delay On - Fan Only Gas Supply Pressure (Natural/Propane) (" w.c.) Manifold Pressure (Natural/Propane) (" w.c.) Orifice Size (Natural/Propane) Num ber of Burners Filter Size (in2.) Permanent Disposable Vent Connector Diameter (inches) Shipping Weight (lbs.) GMT045-3 45,000 36,000 40,000 32,000 80% .10 - .50 25 - 55 -0.60 10 X 6 1/3 3 1438 115-60-1 5.2 15.0 40 300 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 2 290 580 4 114 GMT070-3 70,000 56,000 60,000 48,000 80% .10 - .50 25 - 55 -0.60 10 X 6 1/3 3 1165 115-60-1 5.2 15.0 40 180 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 3 290 580 4 124 GMT070-4 70,000 56,000 60,000 48,000 80% .10 - .50 20 - 50 -0.60 10 X 8 1/2 3 1518 115-60-1 7.8 15.0 40 170 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 3 385 770 4 136 GMT090-3 90,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.60 10 X 8 1/3 3 1400 115-60-1 5.2 15.0 40 210 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 290 580 4 146 GMT090-5 90,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.60 10 X 8 1/2 3 1532 115-60-1 7.8 15.0 40 210 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 385 770 4 146 GMT090-5 90,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.70 10 X 10 1/2 3 1875 115-60-1 7.8 15.0 40 320 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 480 960 4 156 GMT115-5 115,000 92,000 100,000 80,000 80% .10 - .50 35 - 65 -0.70 10 X 10 1/2 3 1988 115-60-1 7.8 15.0 40 220 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 5 480 960 4 166
GMT
GMT135-5 140,000 108,000 120,000 96,000 80% .10 - .50 45 - 75 -0.75 11 x 10 3/4 3 2209 115-60-1 9.6 15.0 40 160 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 6 480 960 4 176
Vent and combustion air diameters may vary depending upon vent length. Refer to furnace installation instructions. Minimum Circuit Ampacity = (1.25 x Circulator Blow er Amps) + ID Blow er amps. 3 Maximum Overcurrent Protection refers to maximum recommended fuse or circuit breaker size. NOTES: 1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply. 2. Gas Service Connection 1/2" FPT. 3. Important: It is required to size fuses and w ires properly and make electrical connections in accordance w ith the National Electrical Code and/or all existing local codes.
2 1
15
SPECIFICATIONS
MODEL
2
GMT*A/B
G MT045-3A/B GMT070-3A/B GMT070-4A/B G MT090-3A/B GMT090-4A/B G MT090-5A/B G MT115-5A/B GMT140-5A/B 45,000 36,000 40,000 32,000 80% .10 - .50 25 - 55 -0.60 10 X 6 1/3 3 1438 115-60-1 5.2 15.0 40 300 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 2 290 580 4 120 70,000 56,000 60,000 48,000 80% .10 - .50 25 - 55 -0.60 10 X 6 1/3 3 1165 115-60-1 5.2 15.0 40 180 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 3 290 580 4 130 70,000 56,000 60,000 48,000 80% .10 - .50 20 - 50 -0.60 10 X 8 1/2 3 1518 115-60-1 7.8 15.0 40 170 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 3 385 770 4 143 90,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.60 10 X 8 1/3 3 1400 115-60-1 5.2 15.0 40 210 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 290 580 4 153 90,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.60 10 X 8 1/2 3 1532 115-60-1 7.8 15.0 40 210 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 385 770 4 153 90,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.70 10 X 10 1/2 3 1875 115-60-1 7.8 15.0 40 320 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 480 960 4 163 115,000 92,000 100,000 80,000 80% .10 - .50 35 - 65 -0.70 10 X 10 1/2 3 1809 115-60-1 7.8 15.0 40 220 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 5 480 960 4 163 140,000 112,000 120,000 96,000 80% .10 - .50 40 - 70 -0.75 11 x 10 3/4 3 1987 115-60-1 9.6 15.0 40 160 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 6 480 960 4 183
Vent and com bustion air diam eters m vary depending upon vent length. Refer to furnace installation instructions. ay M um Circuit Am inim pacity = (1.25 x Circulator Blower Am + ID Blower amps. ps) 3 M aximum Overcurrent Protection refers to maxim recom um mended fuse or circuit breaker size. NOTES: 1. All furnaces are m anufactured for use on 115 VAC, 60 Hz, single phase electrical supply. 2. Gas Service Connection 1/2" FP T. 3. Important: It is required to size fuses and wires properly and m electrical connections in accordance with the National Electrical ake Code and/or all existing local codes.
2 1
16
SPECIFICATIONS
MODEL
2
GDT
GDT045-3 45,000 36,000 40,000 32,000 80% .10 - .50 25 - 55 -0.60 10 X 6 1/3 3 1340 115-60-1 5.2 15.0 40 300 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 2 290 580 4 114 GDT070-3 70,000 56,000 60,000 48,000 80% .10 - .50 30 - 60 -0.60 10 X 6 1/3 3 1225 115-60-1 5.2 15.0 40 240 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 3 290 580 4 124 GDT090-4 100,000 80,000 80,000 64,000 80% .10 - .50 40 - 70 -0.60 10 X 8 1/2 3 1670 115-60-1 7.8 15.0 40 250 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 385 770 4 146 GDT115-5 115,000 100,000 100,000 80,000 80% .10 - .50 45 - 75 -0.70 10 X 10 1/2 3 1965 115-60-1 7.8 15.0 40 220 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 5 480 960 4 168
Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps.3 Maximum Overcurrent Protection refers to maximum recommended fuse or circuit breaker size. NOTES: 1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply. 2. Gas Service Connection 1/2" FPT. 3. Important: It is required to size fuses and wires properly and make electrical connections in accordance with the National Electrical Code and/or all existing local codes.
17
SPECIFICATIONS
MODEL
2
GDT-A
GDT045-3A 45,000 36,000 40,000 32,000 80% .10 - .50 25 - 55 -0.60 10 X 6 1/3 3 1340 115-60-1 5.2 15.0 40 300 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 2 290 580 4 120 GDT070-3A 70,000 56,000 60,000 48,000 80% .10 - .50 30 - 60 -0.60 10 X 6 1/3 3 1225 115-60-1 5.2 15.0 40 240 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 3 290 580 4 130 GDT090-4A 100,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.60 10 X 8 1/2 3 1670 115-60-1 7.8 15.0 40 250 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 385 770 4 153 GDT115-5A 115,000 100,000 100,000 80,000 80% .10 - .50 40 - 70 -0.70 10 X 10 1/2 3 1965 115-60-1 7.8 15.0 40 220 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 5 480 960 4 175
18
SPECIFICATIONS
MODEL
2
GDT-B
GDT045-3B 45,000 36,000 40,000 32,000 80% .10 - .50 20 - 50 -0.60 10 X 6 1/3 4 1262 115-60-1 8.1 15.0 40 300 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 2 290 580 4 120 GDT070-3B 70,000 56,000 60,000 48,000 80% .10 - .50 30 - 60 -0.60 10 X 6 1/3 4 1262 115-60-1 8.1 15.0 40 240 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 3 290 580 4 130 GDT090-4B 100,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.60 10 X 8 1/2 4 1844 115-60-1 12.5 15.0 40 250 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 4 385 770 4 153 GDT115-5B 115,000 92,000 100,000 80,000 80% .10 - .50 40 - 70 -0.70 10 X 10 1/2 4 2134 115-60-1 12.5 15.0 40 220 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 5 480 960 4 175
19
SPECIFICATIONS
MODEL
2
GMTH
GMTH045-3 45,000 36,000 40,000 32,000 80% .10 - .50 15 - 45 -0.60 10 X 6 1/3 3 1490 115-60-1 7.8 15.0 40 230 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 2 290 580 4 114 GMTH070-3 70,000 56,000 60,000 48,000 80% .10 - .50 20 - 50 -0.60 11 X 8 3/4 3 1891 115-60-1 9.6 15.0 40 240 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 3 385 770 4 140 GMTH115-5 115,000 92,000 100,000 80,000 80% .10 - .50 35 - 65 -1.00 11 X 10 3/4 3 2188 115-60-1 9.6 15.0 40 300 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 5 480 960 4 170
20
SPECIFICATIONS
MODEL
Btuh Input (US) Natural Gas Output (US) Natural Gas Btuh Input (US) LP Gas Output (US) LP Gas A.F.U.E. Rated External Static (" w.c.) Temperature Rise (F) Pressure Switch Trip Point (" w.c.) Blower Wheel (D" x W") Blower Horsepower Blower Speeds Max CFM @ 0.5 E.S.P. Power Supply Minimum Circuit Ampacity (MCA) Maximum Overcurrent Device Transformer (VA) Primary Limit Setting (F) Auxiliary Limit Setting (F) Rollout Limit Setting (F) Fan Delay On Heating Off Heating * Fan Delay On Cooling Off Cooling Fan Delay On - Fan Only Gas Supply Pressure (Natural/Propane) (" w.c.) Manifold Pressure (Natural/Propane) (" w.c.) Orifice Size (Natural/Propane) Number of Burners
2 Filter Size (in .)
GMTH-A/B
GMTH045-3A/B GMTH070-3A/B GMTH090-5A/B 45,000 36,000 40,000 32,000 80% .10 - .50 15 - 45 -0.60 10 X 6 1/3 4 1499 115-60-1 12.5 15.0 40 230 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 / 10 #43 / #55 2 290 580 4 120 70,000 56,000 60,000 48,000 80% .10 - .50 20 - 50 -0.60 10 X 8 3/4 3 1773 115-60-1 11.8 15.0 40 240 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 3 385 770 4 130 90,000 72,000 80,000 64,000 80% .10 - .50 35 - 65 -0.70 11 X 10 3/4 3 2134 115-60-1 11.8 15.0 40 240 120 300 30 secs. 150 secs. 5 secs. 60 secs. 5 secs. 7 / 11 3.5 /10 #43 / #55 4 480 960 4 153
21
SPECIFICATIONS
PERFORMANCE RATINGS
Model Number GMP050-3 GMP075-3 GMP075-4 GMP100-3 GMP100-4 GMP100-5 GMP125-4 GMP125-5 GMP150-5 Natural Gas Input
Btuh
GMP
Natural Gas Heating Capacity
Btuh
DOE** AFUE 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0
Temperature Rise Range (F) 25 - 55 35 - 65 25 - 55 45 - 75 35 - 65 35 - 65 45 - 75 45 - 75 35 - 65
45,000 75,000 75,000 100,000 100,000 100,000 125,000 125,000 140,000
36,000 60,000 60,000 80,000 80,000 80,000 100,000 100,000 112,000
BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROM YOUR RETAILER.
SPECIFICATION DATA
Circulator Blower Model Number GMP050-3 GMP075-3 GMP075-4 GMP100-3 GMP100-4 GMP100-5 GMP125-4 GMP125-5 GMP150-5
1 2
Size (D"xW") 10 X 6 10 X 6 10 X 8 10 X 8 10 X 8 11 X 10 10 x 10 11 X 10 10 X 6(2)
HP 1/3 1/3 1/2 1/3 1/2 3/4 1/2 3/4 3/4
Vent 1 No. of Diameter (in.) Speeds 4 4 3 4 3 3 3 3 3 4 4 4 4 4 4 4 4 4*
Filter Size (in2.)4 Permanent 14 X 25 14 X 25 16 X 25 16 X 25 16 X 25 20 X25 20 X 25 20 X 25 24 X 25
Minimum Maximum Overcurrent Circuit 2 Ampacity Protection3 (Amps) (Amps) 5.2 5.2 7.8 5.2 7.8 8.2 7.8 8.2 9.6 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0
Ship. Wt. (lbs) 114 124 136 146 146 156 166 166 176
Vent and combustion air diameters may vary depending upon vent length. Refer to furnace installation instructions. Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps. 3 Maximum Overcurrent Protection refers to maximum recommended fuse or circuit breaker size. 4 Filter dimensions for bottom application. All models require 18" x 25" filter(s) for side air installations. Permanent air filters recommended. Both sides or bottom inlet(s) must be used for applications over 1800 cfm. * GMP150-5 requires 5" diameter vent in downflow configuration. NOTES: 1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply. 2. Gas Service Connection 1/2" FPT. 3. Important: It is required to size fuses and wires properly and make electrical connections in accordance with the National Electrical Code and/or all existing local codes.
22
SPECIFICATIONS
PERFORMANCE RATINGS
Model Number GPD050-3 GPD075-3 GPD100-4 GPD125-4 Natural Gas (Btuh) Input 45,000 75,000 100,000 125,000 Output 36,000 60,000 80,000 100,000 Propane Gas Input 40,000 60,000 80,000 100,000 Output 32,000 48,000 64,000 80,000 DOE AFUE 80.0 80.0 80.0 80.0 Temperature Rise Range 25 - 55 30 - 60 40 - 70 45 - 75
GPD
BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROM YOUR RETAILER.
SPECIFICATION DATA
Circulator Blower Model Number GPD050-3 GPD075-3 GPD100-4 GPD125-4
1 2
Size (D"xW") 10 X 6 10 X 6 10 X 8 10 X 10
HP 1/3 1/3 1/2 1/2
Vent Diameter1 No. of (in.) Speeds 4 4 3 3 4 4 4 4
Filter Size (in2.) Permanent 188 x 375 275 x 555 303 x 606 347 x 649
Minimum Maximum Overcurrent Ship. Wt. Circuit 2 (lbs) Ampacity Protection3 (Amps) (Amps) 5.2 5.2 7.8 7.8 15.0 15.0 15.0 15.0 114 124 146 166
Vent and combustion air diameters may vary depending upon vent length. Refer to furnace installation instructions. Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps. 3 Maximum Overcurrent Protection refers to maximum recommended fuse or circuit breaker size. NOTES: 1. All furnaces are manufactured for use on 115 VAC, 60 Hz, single phase electrical supply. 2. Gas Service Connection 1/2" FPT. 3. Important: It is required to size fuses and wires properly and make electrical connections in accordance with the National Electrical Code and/or all existing local codes.
23
DIMENSIONS
28" 3/4" 19-5/8" 2" 3-1/4" 3/4" 8" 12-3/4" A
3-1/4"
GMT
B
3-1/8" 5-1/16"
GAS INLET
13-1/4"
GAS INLET
39"
LOW VOLTAGE ELEC.

10-1/4" 14-1/4"
LOW VOLTAGE ELEC.
1-3/8"
Model Number GMT045-3* GMT070-3* GMT070-4* GMT090-3* GMT090-4* GMT090-5* GMT115-5* GMT140-5*
14"
12 1/2"
17-1/2"
16"
21"
19-1/2"
24-1/2"
23"
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS (INCHES) Sides 1 Rear 0 Front* 3 Vent** SW 6 B 1 Top 1
Approved for line contact in the horizontal position. *36" clearance for serviceability recommended. **Single Wall Vent (SW) to be used only as a connector. Refer to the venting tables outlined in the Installation Manual for additional venting requirements.
24
DIMENSIONS
28" 3/4" 19-5/8" A 1-3/8"
GDT
3/4"
10-1/4" 14-1/4"
LOW VOLTAGE ELEC.
39"
GAS INLET GAS INLET
11-3/8" 8-5/8"
4-3/8"
1-7/8"
Model Number GDT045-3* GDT070-3* GDT090-4*
Non Combustible Floor Base SBT14
14"
12-1/2"
17-1/2"
16"
SBT17
GDT115-5*
21"
19-1/2"
SBT21
*36" clearance for serviceability recommended. **Single Wall Vent (SW) to be used only as a connector. Refer to the venting tables outlined in the Installation Manual for additional venting requirements.
25
DIMENSIONS
51.43 1.91 43.50 1.91 1.91 1.91 20.16 13.18 7.94 A B 1.91 10.00 12.38 (TYP)
GMP
11.59
31.27 99.06
10.16
10.16
38
25.88
25.88
3.49 71.12
58.42
Model Number GMP050-32 GMP075-32 GMP100-42
Non Combustible Floor Base SBM14
14"
12-1/2"
17-1/2"
16"
SBM17
GMP125-52
21.0"
19.5"
SBGM21
GMP150-52
25
23
SBM24
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS (INCHES) Sides 1 Rear 0 Front* 3 Vent** SW 6 Top Horizontal Upflow 8 1
B 1
26
DIMENSIONS
20 1/4" 3/4" 3/4" 45 17 1/8" 3/4" 3/4" 3 1/8" 7 15/16" 5 3/16" A B 3/4" 4 7/8" (TYP) 3 15/16" (TYP)
GMPE
4 9/16"
12 5/16"
39"
4"
4" 15"
10 3/16"
10 3/16"
1 3/8" (TYP) 28"
23"
Model Number
Non Combustible Floor Base SBM17
GMPE075-3 GMPE100-4 GMPE125-5
17.5"
16.0"
16.0"
21.0"
19.5"
19.5"
SBM21
27
MAINTENANCE
8. Remove the vent from the furnace venter blower. 9. Remove the venter blower and collector box. 10. With a stiff wire brush on a flexible handle and remove any loose scale from the heat exchanger at both the flue and burner openings. 11. With a vacuum remove any loose scale dislodged and any additional debris found in the heat exchanger.
MAIN BURNER ADJUSTMENT

1. The main burners should not need adjustment in most instances. However, burner air shutters on some models are provided should adjustment be necessary. After the furnace has been in operation for at least five (5) minutes loosen the air shutter locking screws and close the shutter until yellow tipped flames appear. Slowly open the shutter until the yellow disappears. Retighten the locking screw.
12. Visually inspect the heat exchanger cells for any failures using a bright light. If any failures are discovered it is important to disable the furnace and notify the end user that it remains inoperable until repairs are implemented. 13. Reassemble the furnace in the reverse order. Note: No additional screws or wires are supplied. All components must be reassembled to avoid an unsafe condition. 14. Reconnect gas supply and check for leaks using a soap solution. If a flexible gas line is used examine it for cracks or weakness. Replace if necessary. 15. Restore electrical power.
MOTOR LUBRICATION AND MAINTENANCE

1. The circulating air blower is equipped with bearings that are permanently lubricated by the motor manufacturer and require no lubrication. At the time of the monthly filter inspection clean the exterior of the circulating motor, especially around the perimeter air holes to prevent the possibility of overheating due to an accumulation of dust or dirt on the windings and motor casing. Dirty filters will restrict the air flow over the motor windings and possibly cause an overheating condition. 2. The induced draft vent motors are prelubricated by the motor manufacturer and require no attention.
16. Follow the lighting instructions to place the furnace into operation.
AIR FILTERS
INSPECTING / CLEANING HEAT EXCHANGERS

NOTE: It is the obligation of the installer to advise the user to have the furnace inspected and cleaned annually. To clean the heat exchanger perform the following: 1. Adjust the room thermostat to its lowest setting. 2. Turn off the gas and electric supply to the furnace. 1. Prior to inspecting air filters, turn off the electric supply to the appliance. Instructions for replacing filters can be found in the Installation and Operating Instructions. Do not operate the furnace without air filters in place. 2. Inspect filters monthly. Failure to change air filters regularly can result in permanent damage to the circulating blower motor and adversely effect the furnace performance. 3 Remove the access control door. 4. Disconnect the gas supply line attached to the gas valve. 5. Remove the wire connected to the gas valve. 6. Remove the burner box assembly. Care must be exercised to avoid damage to any components. 7. Inshot burners should not require cleaning. However, if they exhibit signs of corrosion they can be cleaned by brushing with a stiff wire brush.
28
MAINTENANCE
IGNITION SYSTEM DRAIN SYSTEM (Condensing Furnaces Only)
1. Inspect the drain system during the normal monthly filter change. Any blockages should be corrected to insure proper operation of the furnace.
GENERAL FURNACE INSPECTION

1. Integrated control boards are not field servicable. 2. Check for tight wire connections on the integrated control board. 3. Turn off electrical power to furnace before tightening any electrical connections. The preceding sections cover specific areas of maintenance; however, on a regular basis the following should be inspected: 1. Return air connection(s) must be sealed to the furnace and terminate outside the furnace room. 2. The return air plenum(s) must be free of holes or other openings and show no signs of distortion. 3. The seal between the furnace and the base or flooring to which the furnace is mounted should show no signs of deterioration, sags, cracks or gaps and must provide a definite seal between the base or flooring and the furnace.
VENT AND COMBUSTION AIR INSPECTION

1. Check that the vent and vent connector are securely attached to the furnace and show no signs of deterioration or sagging. 2. Check for leaks around the fittings or joints. 3. Check for proper vent pipe clearance from combustible materials. Check vent pipe for proper venting to the outside of the structure. Follow all local code requirements for proper vent piping, termination and required clearances.
29
SERVICING
1 2 3 4
9 8 6 8 6 7 7
1 2 4 2 3 3 5
9 8 8 7 7
1 2 3
5
1 Million
100 Thousand
10 Thousand
1 Thousand
Quarter
One
Foot
Foot
CUBIC FEET
GAS RATE -- CUBIC FEET PER HOUR

Seconds for One Revolution
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
1/4 cu/ft
90 82 75 69 64 60 56 53 50 47 45 43 41 39 37 36 34 33 32 31 30 -28 -26 --
Size of Test Dial 1/2 1 2 cu/ft cu/ft cu/ft

180 164 150 138 129 120 113 106 100 95 90 86 82 78 75 72 69 67 64 62 60 -56 -53 -360 327 300 277 257 240 225 212 200 189 180 171 164 157 150 144 138 133 129 124 120 116 113 109 106 103 720 655 600 555 514 480 450 424 400 379 360 343 327 313 300 288 277 265 257 248 240 232 225 218 212 206
5 cu/ft
1800 1636 1500 1385 1286 1200 1125 1059 1000 947 900 857 818 783 750 720 692 667 643 621 600 581 563 545 529 514
Seconds for One Revolution

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
1/4 cu/ft
25 -23 -22 -21 --20 -19 --18 --17 --16 ---15
Size of Test Dial 1/2 1 2 cu/ft cu/ft cu/ft

50 -47 -45 -43 -41 40 -38 --36 --34 --32 -31 -30 100 97 95 92 90 -86 -82 80 78 76 75 -72 -69 -67 -64 -62 -60 200 195 189 185 180 176 172 167 164 160 157 153 150 147 144 141 138 136 133 131 129 126 124 122 120
5 cu/ft
500 486 474 462 450 439 429 419 409 400 391 383 375 367 360 355 346 340 333 327 321 316 310 305 300
30
SERVICING
GAS HEATING - SERVICE ANALYSIS GUIDE
Complaint No Heat Unsatisfactory Heat Burner Shuts Off prior to T'Stat being Satisfied
Too Much Heat
Short Cycles
Long Cycles
POSSIBLE CAUSE
SYMPTOM
DOTS IN ANALYSIS GUIDE INDICATE "POSSIBLE CAUSE"
Test Method Remedy
Power Failure Blown Fuse Loose Connection Shorted or Broken Wires No Low Voltage Faulty Thermostat Faulty Transformer Poor or High Resistance Ground Improper Heat Anticipator Setting Improper Thermostat Location Faulty Limit or Roll Out Switch Faulty Flame Sensor Faulty Ignition Control Gas Valve or Gas Supply Shut Off Faulty Induced Draft Blower Broken or Shorted Ignitor Dirty Flame Sensor, Low uA Flame Sensor not in Flame, Low uA Faulty Gas Valve Open Auxiliary Limit Improper Air Flow or Distribution Cycling on Limit Delayed Ignition Flashback Orifice Size Gas Pressure Cracked Heat Exchanger Stuck Gas Valve Furnace Undersized Faulty Pressure Switch Blocked or Restricted Flue Open Roll Out Switch Bouncing On Pressure Switch
Test Voltage Test Voltage Check Wiring Check Wiring Check Transformer Check Thermostat Check Transformer Measure Ground Resistance Adjust Heat Anticipator Setting Relocate Thermostat Test Control Test Flame Sensor Test Control Turn Valves to On Position Test Blower Test Ignitor Clean Flame Sensor Test/Adjust Position of Flame Sensor Replace Gas Valve Reset Control Check Duct Static Check Controls & Temperature Rise Test for Delayed Ignition Test for Flashback Check Orifices Check Gas Pressure Check Burner Flames Replace Gas Valve Replace with Proper Size Furnace Test Pressure Switch Check Flue/Drawdown Pressure Test Control Test Negative Pressure
S-1 S-4 S-2 S-3 S-4 S-3 S-4 S-13 S-3 S-5 & 7 S-14 S-13 S-11 S-9 S-12 S-14 S-14 S-11 S-6 S-21 S-5 & 22 S-19 S-20 S-16 S-18 S-15 S-11 S-8 S-8 S-7 S-8
See Service Procedure Reference
Burner Ignites-Locks Out
System Will Not Start
Soot and /or Fumes
Burner Won't Ignite
Not Enough Heat
31
SERVICING
SERVICING SECTION INDEX
S-1 S-2 S-3A S-3B S-3C S-4 S-5 S-6 S-7 S-8 S-9 S-9A S-10 S-10A S-11 S-12 S-13 S-14 S-15 Checking Voltage ......................................................................................................... 33 Checking Wiring ........................................................................................................... 33 Thermostat and Wiring ................................................................................................ 33 Heating Anticipator ....................................................................................................... 34 Cooling Anticipator ....................................................................................................... 34 Checking Transformer and Control Circuit .................................................................. 34 Checking Primary Limit Control ................................................................................... 37 Checking Auxiliary Limit Control ................................................................................... 38 Checking Flame Rollout Control .................................................................................. 39 Checking Pressure Control .......................................................................................... 41 Checking Air Circulator Blower Motor or Induced Draft Blower Motor .......................... 44 Checking Variable Speed Air Circulator Blower Motor.................................................. 44 Checking Capacitor ...................................................................................................... 48 Resistance Check ........................................................................................................ 49 Checking Gas Valve ..................................................................................................... 49 Checking Hot Surface Ignitor ........................................................................................ 50 Checking Integrated Ignition Controls ........................................................................... 50 Checking Flame Sensor............................................................................................... 56 Checking Main Burners ................................................................................................ 57
32
SERVICING
S-1 CHECKING VOLTAGE
2. Using an ohmmeter to check continuity of any suspected open wires. 3. If any wires must be replaced, replace with AWM, 105C. 4/64 thick insulation of the same gauge or its equivalent.
S-3 CHECKING THERMOSTAT, WIRING AND ANTICIPATOR

S-3A Thermostat and Wiring 1. Remove the burner door on 80% furnace or blower compartment door on 90% furnace to gain entry to Junction Box. 2. Remove cover from Junction Box and gain access to incoming power lines. With Power ON: 1. Remove the blower compartment door to gain access to the thermostat low voltage wires located at the furnace integrated control module terminals. 2. Remove the thermostat low voltage wires at the furnace control panel terminal board. 3. Jumper terminals R to W (W1 and W2) on the integrated ignition control. 3. Using a voltmeter, measure the voltage across the hot and neutral connections. NOTE: To energize the furnace, the Door Interlock Switch must be engaged at this point. 4. No reading - indicates open wiring, open fuse, no power, or etc. from unit to fused disconnect service. Repair as needed. 5. With ample voltage at line voltage connectors, energize the furnace blower motor by jumpering terminals R to G on the integrated ignition control. 6. With the blower motor in operation, the voltage should be 115 volts 10 percent. 7. If the reading falls below the minimum voltage, check the line wire size. Long runs of undersized wire can cause low voltage. If wire size is adequate, notify the local power company of the condition. 8. After completing check and/or repair, replace Junction Box cover and reinstall burner compartment door on 80% or blower compartment door on 90% furnace. 9. Turn on electrical power and verify proper unit operation. 4. Induced Draft Motor must run and pull in pressure switch. 5. If the hot surface ignitor heats and at the end of the this ignitor warm-up period the gas valve opens and the burners ignite, the trouble is in the thermostat or wiring. 6. With power off, check the continuity of the thermostat and wiring. Repair or replace as necessary. If checking the furnace in the air conditioning mode, proceed as follows. 7. With power off, Jumper terminals R to Y to G. 8. Turn on the power. 9. If the furnace blower motor starts and the condensing unit runs, then the trouble is in the thermostat or wiring. Repair or replace as necessary. 10. After completing check and/or repair of wiring and check and/or replacement of thermostat, reinstall blower compartment door. 11. Turn on electrical power and verify proper unit operation. S-3B Heating Anticipator The heating anticipator is a wire wound adjustable heater which is energized during the "ON" cycle to help prevent overheating of the conditioned space. 1. Check wiring visually for signs of overheating, damaged insulations and loose connections. The anticipator is a part of the thermostat and if it should fail for any reason, the thermostat must be replaced. With Power On (and Door Interlock Switch closed):
S-2 CHECKING WIRING
33
SERVICING
The heating anticipator setting for furnaces covered in this manual is 0.70 Amps. If the anticipator current draw is unknown, then an amp draw should be taken to determine the anticipator setting. Use an amprobe as shown in the following drawing.
10 TURNS OF THERMOSTAT WIRE (From "W" on thermostat) STATIONARY JAW OF AMPROBE
With Power On (and Door Interlock Switch closed): 5. Check transformer primary voltage at incoming line voltage connections, fuse, splices, and blower door interlock switch. 6. If line voltage is available to the primary side of transformer and not at secondary side, the transformer is inoperative. Replace. 7. After completing check and/or replacement of transformer and check and/or repair of control circuit, reinstall blower compartment door. 8. Turn on electrical power and verify proper unit operation.
S-5 CHECKING PRIMARY LIMIT CONTROL

The 80% furnaces use nonadjustable, automatic reset, primary limits part # B13701(87-99) and B13709*. The illustration below shows how to test limit controls. See the following note BEFORE replacing the limit control. NOTE: The following service problems could cause the primary limit to open up and should be checked first: Checking Heating Anticipator Current (Amp) Draw 1. Low air flow. Check for dirty evaporator coil, dirty blower wheel, blower motor not running or turning too slow, high duct static pressure (duct system undersized), high static air filters, return air duct or return grilles undersized.
READS 4 AMPS CURRENT DRAW WOULD BE .4 AMPS
S-3C Cooling Anticipator The cooling anticipator is a small heater (resistor) in the thermostat. During the "OFF" cycle it heats the bimetal element helping the thermostat call for the next cooling cycle. This prevents the room temperature from rising too high before the system is restarted. A properly sized anticipator should maintain room temperature within 1 1/2 to 2 degrees range. The anticipator is fixed in the subbase and is not to be replaced. If the anticipator should fail for any reason, the subbase must be changed.
1. Remove burner compartment door to gain access to the primary limit. 2. Remove low voltage wires at limit control terminals. 3. With an ohmmeter, test between these two terminals as shown in the following drawing. Should read continuous unless heat exchanger temperature is above limit control setting. If not as above, replace the control.
S-4 CHECKING TRANSFORMER AND CONTROL CIRCUIT

A step-down transformer 120 volt primary to 24 volt secondary, 40 VA (Heating and Cooling Models) supplies ample capacity of power for either operation.
VOLT / OH M METER
1. Remove blower compartment door to gain access to the thermostat low voltage wires located at the furnace integrated control module. 2. Remove the thermostat low voltage wires at the furnace integrated control module terminals. 34
SERVICING
4. After completing check and/or replacement of primary limit control, reinstall burner compartment door. 5. Turn on electrical power and verify proper unit operation. As shown in the following drawing, limit control should read continuous unless the heat exchanger temperature is above limit control setting. If not as above, replace the control
VOLT / OHM METER
Volt / Ohm Meter
COLOR IDENTIFYING SLEEVES

COLOR IDENTIFYING TAB
Testing Primary Limit Control (GMNT, GMT Furnaces) Testing Primary Limit Control (GMP, GMPN Furnaces) 6. After completing check and/or replacement of primary limit control, reinstall burner compartment door. 7. Turn on electrical power and verify proper unit operation. To aid in identifying these controls, refer to the following Primary Limit Charts for temperature setting and length specifications.
35
SERVICING
80% Primary Limit ( GDT - GMT - GMTH )
Part Number Open Setting F Length (Inches) GDT 045-3* GDT 070-3* GDT 090-4* GDT 115-5* GMT 045-3* GMT 070-3* GMT 070-4* GMT 090-3* GMT 090-4* GMT 090-5* GMT 115-5* GMT 135-5* GMT 140-5* GMTH 045-3* GMTH 070-4* GMTH 090-5* GMTH 115-5* B1370187 160 3" ----------------------1 1 --------B1370190 210 3" --------------1 1 ----------------B1370191 220 3" ------1 ------------1 ------------B1370192 230 3" --------------------------1 ------B1370193 240 3" --1 --------------------------1 --B1370194 250 3" ----1 ----------------------------b1370195 300 3" 1 ------1 ----------------------1 B1370196 320 3" ------------------1 --------------1 --------------------B1370919 170 F 7" ----------B1370920 180 F 7" ----------1 ----------------------B1370921 240 F 7" ----------------------------1 -----
80% Primary Limit ( GMP - GMPE - GMPH - GPD )

Part Number Open Setting F Length (Inches) GMP 050-3* GMP 075-3* GMP 075-4* GMP 100-3* GMP 100-4* GMP 100-5* GMP 125-4* GMP 125-5* GMP 150-5* GMPE 075-3* GMPE 100-4* GMPE 125-5 GMPH 050-3* GMPH 075-3* GMPH 080-5* GMPH 120-5* GPD 050-3* GPD 075-3* GPD 100-4* GPD 125-4* 1 --------------------1 ----B1370902 210 3" ----------B1370903 240 3" ----------1 ------------1 1 ------------B1370905 290 3" ------1 1 ------------------------------B1370908 160 7" --1 ------------------1 ----------------B1370910 170 7" ------------------1 --------1 ----------B1370911 220 3" ----1 --------------------------------1 --------1 ----1 ----------1 ----------------1 ------------1 --------------------------------------1 --B1370912 240 7" 1 --B1370914 220 7" ----B1370915 230 3" -----
36
SERVICING
90% Primary Limit
Part Number Open Setting F Length (Inches) GMPN 040-3* GMPN 060-3* GMPN 080-4* GMPN 100-4* GMPN 120-5* GSM 060-3 GSM 080-4 GSM 100-4 GSMS 060-3 GSMS 080-3 GSMS 100-4 GMNT 040-3* GMNT 060-3* GMNT 080-4* GMNT 100-4* GMNT 120-5* GMNTE 060-3* GMNTE 080-4* GMNTE 100-4* GMNTE 120-5* B1370187 160 3" ------------------------1 --------------B1370188 170 3" ----------------------1 ----1 1 1 1 ----B1370189 200 3" --------------------------1 ------------B1370190 210 3" ------------------------------------1 1 B1370906 150 7" 1 --------------------------------------B1370908 160 7" --1 1 --1 --1 ----1 --------------------B1370909 160 3" ----------1 ----1 ----------------------B1370910 170 7" ------1 ------1 ----1 -------------------
37
SERVICING
S-6 CHECKING AUXILIARY LIMIT CONTROL
The auxiliary limit switch (B13701-55) is a safety control that senses high temperature within the furnace or duct work. This control is preset to open at 120F and close at 90F. It is not adjustable and automatically resets. The control is located in the blower compartment of the furnace on the blower housing. Auxiliary limits may be on the side or front of the blower housing.
90% Auxiliary Limit

Part Number Open Setting F GMPN 040-3* GMPN 060-3* GMPN 080-4* GMPN 100-4* GMPN 120-5* GSM 060-3 GSM 080-4 GSM 100-4 GSMS 060-3 GSMS 080-3 GSMS 100-4 GMNT 040-3* GMNT 060-3* GMNT 080-4* GMNT 100-4* GMNT 120-5* GMNTE 060-3* GMNTE 080-4* GMNTE 100-4* GMNTE 120-5* B13701-55 120 NA NA NA NA NA NA NA NA NA NA NA 1 1 1 1 1 1 1 1 1
80% Auxiliary Limit

Part Number Open Setting F GDT 045-3* GDT 070-3* GDT 090-4* GDT 115-5* GMP 050-3* GMP 075-3* GMP 075-4* GMP 100-3* GMP 100-4* GMP 100-5* GMP 125-4* GMP 125-5* GMP 150-5* GMPE 075-3* GMPE 100-4* GMPE 125-5* GMPH GMPH GMPH GMPH GMT GMT GMT GMT GMT GMT GMT GMT GMT 050-3* 075-3* 080-5* 120-5* B13701-55 120 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
AUXILIARY LIMIT CONTROL
045-3* 070-3* 070-4* 090-3* 090-4* 090 -5* 115-5* 135-5* 140-5*
BLOWER HOUSING
AUXILIARY LIMIT CONTROL
GMTH 045-3* GMTH 070-4* GMTH 090-5* GMTH115-5* GPD GPD GPD GPD 050-3* 075-3* 100-4* 125-4*
Auxiliary Limit Control Location (Side location shown) GMP furnace with the edge card control board is connected in series with the primary limit which connects to the integrated ignition control. Interruption of the circuit will cause a (4) flash code on the control board. These symptoms are identical to a trip of the primary limit control. The air circulation blower will run continuously.
38
SERVICING
GDP, GDT, GMP, GMPE, GMNT, GMT, GMTH and GPD furnaces using the 9-pin connector on the control board is connected in series through the rollout switches. Interruption of the circuit will cause a (1) flash code of ignition failure. If its temperature should be exceeded, it will open, interrupting the voltage to the gas valve causing it to close. The auxiliary limit control is designed to prevent furnace operation in case of main blower failure. It may also open if the power supply is interrupted while the furnace is firing.
ROLLOUT SWITCH
Flame Rollout Switch Location (80% Upflow Furnace Shown, Downflow Similar) 1. Remove blower compartment door to gain access to the auxiliary limit control which is located on the blower housing or on the blower deck. 2. Remove the wires from the auxiliary limit control terminals. 3. Use an ohmmeter, test for continuity across the two terminals (refer to the following auxiliary limit control figure). No reading indicates the control is open. 4. Verify proper operation of blower motor and static pressure of duct system. Problem could be caused by a dirty evaporator coil. The control is designed to open should a flame roll out occur. An over firing condition or flame impingement on the heat shield may also cause the control to open. On some models the ignition control diagnostic light will flash (1) one time indicating a trip of the rollout switch. These symptoms are identical to a trip of the auxiliary limit control. On other models the ignition controls diagnostic light will flash (4) four times indicating an open primary limit, rollout switch, auxiliary switch or stack overtemp switch open. Check the flash codes for the model you are working on. The circuit between the ignition control and gas valve will be interrupted when the rollout switch opens up. Refer to the Rollout Limit Charts on the next page for temperature settings and part numbers.
V OLT / OH M M ETE R
1. Remove the burner compartment door to gain access to the rollout switch(es) mounted to burner bracket. The servicer should reset the ignition control by opening and closing the thermostat circuit. Then look for the ignitor glowing which indicates there is power to the ignition control. Measure the voltage between each side of the rollout control and ground while the ignition control tries to power the gas valve. 2. Measure the voltage between each side of the rollout control and ground during the ignition attempt. Refer to the following figure.
Testing Auxiliary Limit Control
S-7 CHECKING FLAME ROLLOUT CONTROL

A temperature activated manual reset control is mounted to the manifold assembly as shown in the following illustration. Locations of the rollout switch may vary.
39
SERVICING
80% Rollout Limit
Part Number Open Setting F GDT 045-3* GDT 070-3* GDT 090-4* GDT 115-5* GMP 050-3* GMP 075-3* GMP 075-4* GMP 100-3* GMP 100-4* GMP 100-5* GMP 125-4* GMP 125-5* GMP 150-5* GMPE 075-3* GMPE 100-4* GMPE 125-5* GMPH 050-3* GMPH 075-3* GMPH 080-5* GMPH 120-5* GMT 045-3* GMT 070-3* GMT 070-4* GMT 090-3* GMT 090-4* GMT 090-5* GMT 115-5* GMT 135-5* GMT 140-5* GMTH 045-3* GMTH 070-4* GMTH 090-5* GMTH 115-5* GPD 050-3* GPD 075-3* GPD 100-4* GPD 125-4* B13701-45 300 1 1 1 1 --------------------------------2 2 2 2 2 2 2 2 2 2 2 2 2 --------B1370154 350 F --------4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 --------------------------1 1 1 1
VOLT / OHM METER
ND G
RED RESET BUTTON
COLOR IDENTIFYING TAB
Checking Flame Rollout Switch ( 80% & 90% Furnaces ) a. If no voltage is measured on either side of control it indicates ignition control or wiring to control problem. b. If voltage is measured on one side of the control and not the other it indicates the control is open. c. If voltage is measured on both sides of the control the wiring to gas valve or valve is a fault. 3. After check and/or replacement of rollout switch, reinstall burner compartment door and verify proper unit operation.
40
SERVICING
90% Rollout Limit
Part Number Open Setting F GMPN 040-3* GMPN 060-3* GMPN 080-4* GMPN 100-4* GMPN 120-5* GSM 060-3 GSM 080-3 GSM 100-4 GSMS 060-3 GSMS 080-4 GSMS 100-4 GMNT 040-3* GMNT 060-3* GMNT 080-4* GMNT 100-4* GMNT 120-5* GMNTE 060-3* GMNTE 080-4* GMNTE 100-4* GMNTE 120-5* B13701-45 300 4 4 4 4 4 ------------4 4 4 4 4 4 4 --4 B1370154 350 F ----------2 2 2 2 2 2 --------------4 --INDUCED DRAFT BLOWER
INDUCED DRAFT BLOWER PRESSURE SWITCH PRESSURE SWITCH HOSE OPEN TO ATMOSPHERE 1/4" TEE
INCLINED MANOMETER
HOSE TO INDUCED DRAFT BLOWER TAP
ID Blower Pressure Switch Negative Pressure Measurement (80% Furnace shown for illustration purposes)
INDUCED DRAFT BLOWER PRESSURE SWITCH
PRESSURE SWITCH HOSE OPEN TO

* * *
ATMOSPHERE
1/4" TEE
P O F F
*
C O N 2
COIL COVER PRESSURE SWITCH INCLINED MANOMETER INDUCED DRAFT BLOWER HOSE TO INDUCED DRAFT BLOWER TAP
ID Blower Pressure Switch Negative Pressure Measurement (90% Furnace shown for illustration purposes) Reconnect pressure switch electrical wires.
S-8 CHECKING PRESSURE CONTROL

The pressure control is a safety device to prevent the combustion cycle from occurring with inadequate venting caused by a restricted or blocked vent pipe on the 80% and 90% furnaces.
4. Energize furnace for heating cycle. The induced draft blower motor will begin to run. The inclined manometer should read a negative pressure. 5. Remove and check the two electrical wires and using the VOM check from Common to NC (Normally Closed) - should read open. Check from Common to NO (Normally Open) - should read closed. If not as above, replace control. 6. Reconnect wires to the control and place in a heating cycle. NOTE: See the following pages for the pressure switch trip points and usage charts.
1. Remove burner compartment door to gain access to pressure switch(es). 2. Remove wires from the pressure switch(es) electrical terminals. 3. Using a VOM check from common terminal to NC (Normally Closed) - should read closed. Check from Common to NO (Normally Open) - should read open. If switch reads as above proceed to Step 4, otherwise replace control. 4. Remove the pressure control hose from the control and interconnect with an inclined manometer as shown in the following figures.
41
SERVICING
PRESSURE SWITCH TRIP POINTS AND USAGE CHART
Trip Point Inches Water Column (" w.c.) MODEL Low Fire Negative Pressure GSM 060-3 GSM 080-4 GSM 100-4 -0.38 -0.38 Part # B13701-57 B13701-57 0 to 8,000 ft. High Fire Negative Pressure -1.40 -1.10 Part # B13701-56 B13701-59
PRESSURE SWITCH TRIP POINTS AND USAGE CHART

Trip Point Inches Water Column (" w.c.) MODEL Low Fire Negative Pressure GMNTE 060-3* GMNTE 080-4* GMNTE 100-4* GMNTE 120-5* -0.60 -0.55 -0.35 -0.40 0 to 8,000 ft. High Fire Negative Pressure -1.25 -0.95 -0.85 -0.75 Part # B13702-01 B13702-04 B13702-02 B13702-03
PRESSURE SWITCH TRIP POINTS AND USAGE CHART Trip Point Inches Water Column (" w.c.) MODEL 0 to 8,000 ft. Negative Pressure GMT/GMTH/GDT 045-3* GMT/GMTH/GDT 070-3* GMT 070-4* GMT 090-3* GMT/GDT 090-4* GMT/GMTH 090-5* GMT/GDT 115-5* Part #
-0.60
B13701-42
-0.70
B13701-58
GMTH 115-5*
-0.85
B13701-50
GMT 140-5*
-0.75
B13701-79
42
SERVICING
PRESSURE SWITCH TRIP POINTS AND USAGE CHART Trip Point Inches Water Column (" w.c.) MODEL 0 to 8,000 ft. Negative Pressure Part #
GSMS 060-3 / 080-4 / 100-4
-0.38
B13701-57
GMPN/GMNT 040-3* GMPN 060-3* GMNT 060-3* GMPN 080-4* GMPN/GMNT 100-4* GMPN 120-5* GMNT 080-4* GMNT 120-5*
-1.19
B13701-48
-0.85
B13701-50
-1.10 -0.75
B13701-59 B13701-79
PRESSURE SWITCH TRIP POINTS AND USAGE CHART Trip Point Inches Water Column (" w.c.) MODEL 0 to 8,000 ft. Negative Pressure GMP/GMPH/GPD 050-3* GMPH 080-5 GMP 100-3* GMP/GMPE/GPD 100-4* GMP 100-5* GMPH 120-5* GMP/GPD 125-4* GMP/GMPE 125-5* GMP/GMPE/GPD 070-3 GMP/GMPH 075-4* GMP 150-5 Part #
-0.40
B13701-26
-0.35 -0.60
B13701-33 B13701-42
43
SERVICING
S-9 CHECKING AIR CIRCULATOR BLOWER MOTOR OR INDUCED DRAFT BLOWER MOTOR
ECM/ICM Control Connections Control functions (G, Y, W, W1, W2) may be active at less than 1/2 control voltage. (i.e. 12 volts). Relay contacts on control functions must reliably switch low currents (less than 5 MA). Some thermostats (with triac switches) and Solid State Relays may allow enough "leakage" current to turn on "G". Thermostats that "steal" power thru "Y" or other functions are not compatible. The ECM control interface can be as simple as a direct connection to the thermostat. For example: "R" to "G" will cause the fan to come at "Fan-Only" CFM, "R" to "G" to "Y" will cause the fan to come on at Cooling speed and R to G to W will cause the fan to come on at heating speed. The ECM/ICM control requires a common connection from the transformer (transformer common to C1, C2 on control). In typical applications C1 and C2 will be tied together. Checking ECM/ICM Motors ECM/ICM motors connect directly to the AC Line Voltage. DO NOT insert contactors in series with the ECM/ICM Motor AC Line. The control is powered continuously to insure reliable start-up. The connector plug is polarized, verify and reverify correct connector orientation before applying power. DO NOT force plug into motor and make sure power is off before inserting power connector. DO NOT apply voltage to terminals 1 or 2.
1. Remove blower compartment door to gain access to the circulator blower motor and induced draft blower motor wire leads connected at integrated ignition control. 2. Disconnect the motor wire leads from its connection point at integrated ignition control module and capacitor if applicable. 3. Using and ohmmeter, test for continuity between each of the motor leads. 4. Touch one probe of the ohmmeter to the motor frame (ground) and the other probe in turn to each lead. If the windings do not test continuous or a reading is obtained to ground, replace the motor. 5. After completing check and/or replacement of circulator blower motor or induced draft blower motor, reinstall blower compartment door. 6. Turn on electrical power and verify proper unit operation.
S-9A CHECKING VARIABLE SPEED AIR CIRCULATOR BLOWER MOTOR

Variable Speed furnaces incorporate the GE ICM or variable speed blower motors for greater efficiency. ECM/ICM motors vary the motor RPMs to provide a set volume of air over a wide range of conditions. These motors use an electronic control module attached to the motors end bell to control motor operation. Some unique features of these motors are: 1. Constant Airflow. These motors will maintain constant airflow in excess of .80 static. In other words, as the static increases so does the motors RPM so that a constant CFM is maintained. NOTE: The motor in these units will move more air under higher static conditions than a similar sized unit using a PSC motor. Because this motor does not load up and reduce airflow like a PSC motor, in some undersized duct installations this may cause noise or high airflow complaints. 2. Ramp-up/Ramp-down feature. These motors ramp up and down at the beginning or end of a cycle to reduce air rush noise. 3. High voltage is present at these motors all the time. Motor operation is controlled through the low voltage motor interface board.
Check for line voltage on terminals 4 and 5. Verify terminal 3 is ground. terminals. Terminals 1 and 2 are jumpered in the harness for 120VAC operation.
5 4 3 2 1
AC Line Hot Connection AC Line Neutral Connection Gnd
Lines 1 and 2 will be connected for 120VAC Power Connector applications only
POWER CONNECTOR (1/2 HP MOTORS) "Motor Half (Viewed from Plug End)
44
SERVICING
inductor
5 4 3 2 1
AC Line Hot Connection AC Line Neutral Connection Gnd

Do not apply 24 volts to terminals "Out +" or "Out -". Make sure connector is fully seated. Make sure pins are fully seated in connector housing. Verify C1 and C2 are connected to transformer common. Verify "R" is connected to transformer hot. After verifying above connections, motor can be tested by applying 24 volts to control pins. Example: R to G will cause the fan to come at "Fan-Only" CFM, R to G to Y will cause the fan to come on at cooling speed and R to G to W will cause the fan to come on at heating speed. If motor does not respond as noted, ICM control unit is bad and should be replaced.
Lines 1 and 2 will be connected for 120VAC Power Connector applications only
POWER CONNECTOR (3/4 & 1 HP MOTORS) "Motor Half (Viewed from Plug End)
OUT ADJUST +/Y1 COOL DELAY COMMON 2 W/W1 COMMON 1
8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9
OUT + G (fan) Y/Y2 EM HT/W2 24VAC (R) HEAT BK/Pwm (Speed) O (Rev Valve)
CONTROL CONNECTOR "Motor Half (Viewed from connector end)
45
46
Troubleshooting Chart for ECM Variable Speed Air Circulator Blower Motors
Possible Causes ---------Corrective Action Cautions and Notes
Symptom
Fault Description(s)
SERVICING
- Motor rocks slightly when starting.
- This is normal start-up for variable speed motor.
- No movement.
- Motor won't start.
- Manual disconnect switch off or door switch open. - Blown fuse or circuit breaker. - 24 Vac wires miswired. - Unseated pins in wiring harness connectors. - Bad motor/control module. - Moisture present in motor or control module.
- Check 230 Vac power at motor. - Check low voltage (24 Vac R to C) at motor. - Check low voltage connections (G, Y, W, R, C) at motor. - Check for unseated pins in connectors on motor harness. - Test with a temporary jumper between R - G. -
- Turn power OFF prior to repair. Wait 5 minutes after disconnecting power before opening motor. - Handle electronic motor/control with care.
- Motor rocks, but won't start.
- Loose motor mount. - Blower wheel not tight on motor shaft. - Bad motor/control module.
- Check for loose motor mount. - Make sure blower wheel is tight on shaft. - Perform motor/control replacement check, ECM motors only.
- Motor oscillates up & down while being tested off of blower. -------
- It is normal for motor to oscillate with no load on shaft.
----
- Varies up and down or intermittent.
- Motor starts, but runs erratically.
- Variation in 230 Vac to motor. - Unseated pins in wiring harness connectors. - Erratic CFM command from "BK" terminal. - Improper thermostat connection or setting. - Moisture present in motor/control module.
- Check line voltage for variation or "sag". - Check low voltage connections (G, Y, W, R, C) at motor, unseated pins in motor harness connectors. - Check-out system controls - Thermostat. - Perform Moisture Check.*
- Turn power OFF prior to repair.
- "Hunts" or "puffs" at high CFM (speed).
- Incorrect or dirty filter(s). - Incorrect supply or return ductwork. - Incorrect blower speed setting.
- Does removing panel or filter reduce "puffing"? - Check/replace filter. - Check/correct duct restrictions. - Adjust to correct blower speed setting.
*MOISTURE CHECK: Check for undercharged condition.
Is condensate drain plugged? Check for low airflow (too much latent capacity). Check and plug leaks in return ducts, cabinet.
NOTE:
Connectors are oriented "down" (or as recommended by equipment manufacturer).
You must use the correct replacement control motor module since they are factory programmed for specific operating modes. Even though they look alike, different modules may have completely different functionality. The ECM variable speed motors are currently the only motors that can have the motor/control module replaced. IMPORTANT NOTE: Using the wrong motor/control module voids all product warranties and may produce unexpected results.
Arrange harnesses with "drip loop" under motor.
THIS CHART CONTINUED ON NEXT PAGE
THIS CHART CONTINUED FROM PREVIOUS PAGE

Troubleshooting Chart for ECM Variable Speed Air Circulator Blower Motors
Possible Causes Corrective Action Cautions and Notes
SERVICING
Symptom
Fault Description(s)
- Stays at low CFM despite system call for cool or heat CFM.
- 24 Vac wires miswired or loose. - "R" missing/not connected at motor. - Fan in delay mode.
- Check low voltage (Thermostat) wires and connections. - Verify fan is not in delay mode wait until delay complete. - Perform motor/control replacement check, ECM motors only.
- Motor starts, but runs erratically. - "R" missing/not connected at motor. - Fan in delay mode. - Is fan in delay mode? - wait until delay time complete. - Perform motor/control replacement check, ECM motors only.
- Stays at high CFM.
- Blower won't shut off.
- Current leakage from controls into G, Y, or W.
- Check for Triac switched t'stat or solid state relay.
- Air noise.
- High static creating high blower speed. - Incorrect supply or return ductwork. - Incorrect or dirty filter(s). - Incorrect blower speed setting.
- Check/replace filter. - Check/correct duct restrictions. - Adjust to correct blower speed setting.
- Excessive noise.
- Noisy blower or cabinet.
- Loose blower housing, panels, etc. - High static creating high blower speed. - Air leaks in ductwork, cabinets, or panels.
- Check for loose blower housing, panels, etc. - Check for air whistling thru seams in ducts, cabinets or panels. - Check for cabinet/duct deformation.
- "Hunts" or "puffs" at high CFM (speed).
- High static creating high blower speed. - Incorrect or dirty filter(s). - Incorrect supply or return ductwork. - Incorrect blower speed setting.
- Does removing panel or filter reduce "puffing"? - Check/replace filter. - Check/correct duct restrictions. - Adjust to correct blower speed setting.
- Evidence of Moisture.
- Motor failure or malfunction has occurred and moisture is present.
- Moisture in motor/control module.
- Replace motor and perform Moisture Check.*
*MOISTURE CHECK: -
Is condensate drain plugged? Check for low airflow (too much latent capacity). Check for undercharged condition. Check and plug leaks in return ducts, cabinet.
NOTE:
Connectors are oriented "down" (or as recommended by equipment manufacturer).
You must use the correct replacement control motor module since they are factory programmed for specific operating modes. Even though they look alike, different modules may have completely different functionality. The ECM variable speed motors are currently the only motors that can have the motor/control module replaced. IMPORTANT NOTE: Using the wrong motor/control module voids all product warranties and may produce unexpected results.
Arrange harnesses with "drip loop" under motor.
47
SERVICING
Replacing ECM Control Module Use the following steps to replace the control module for the GE variable speed indoor blower motor. 1. You must have the correct replacement module. The controls are factory programmed for specific operating modes. Even though they look alike, different modules may have completely different functionality. Using the wrong control module voids all product warranties and may produce unexpected results. 2. Remove all power from the unit being serviced. 8. Install the new control module back on the motor being careful to engage the locating pin into the appropriate mating motor hole. Replace the two 1/4" hex head bolts. Tighten the bolts snugly. It is not necessary to overtighten. Note: Before replacing the blower/motor assembly, it is important to look at the installation to see if some application fault has caused the motor to fail. Is there any evidence of water damage to the failed control? (Corrosion on the inside or outside of the casting.) If yes, do moisture check. 9. Re-install the blower/motor assembly into the furnace. 10. Plug the 16-pin control plug into the motor. The plug is keyed. Make sure the connector is properly seated and latched. 11. Plug the 5 pin power connector into the motor even though the plug is keyed, observe the proper orientation. Do not force the connector. It plugs in very easily when properly oriented. Reversing this plug will cause immediate failure of the control module. 12. Final installation check. Make sure the motor is installed as follows: a. As far into the blower housing as possible. b. Belly bands not covering vent holes or on the control module. c. Motor connectors should oriented as to prevent the accumulation of moisture in the control. d. Use wire ties to create a drip loop in the motor cables. 13. The installation is now complete. Reapply power to the furnace and verify that the new motor control module is working properly.
Do NOT work on the motor with power applied. Wait at least 5 minutes after disconnecting power from the equipment before opening the motor. 3. It is usually not necessary to remove the motor from the blower assembly. However it is recommended that the whole blower assembly, with the motor, be removed. Unplug the two cable connectors to the motor. There are latches on each connector. Do not pull on the wires. The plugs remove easily when properly released. 4. Observe the flat end of the motor control module casting and located the two standard " hex head bolts. Remove these bolts from the motor while holding the control module. Do not remove the two torx head screws. 5. The control module is now free of the motor but still attacked by a plug and cable. Carefully rotate the control so as to gain access to the plug on the end of the cable. Squeeze the release latch and gently pull the plug out of the control module. Do not pull on the wires. Grip the plug only. 6. The control module is now completely detached from the motor. Verify with a standard ohmmeter that the resistance from each motor lead (in the motor plug just removed) to the motor shell is greater than 100k ohms. (Measure resistance to unpainted motor end plate). If any motor lead fails this test do not proceed to install the control module. The motor is defective and must be replaced. Installing the new control module will cause it to fail also. 7. Verify that the replacement control module is correct for your application. If so, orient the new module next to the motor and carefully insert the plug removed in step 5. Be sure the plug latches. It will click when properly inserted.
S-10 CHECKING CAPACITOR

The direct drive motors are of the (psc) permanent split capacitor design. A run capacitor is wired across the auxiliary and a portion of the main windings. The capacitors primary function is to reduce the line current while greatly improving the torque characteristics of a motor. This is accomplished by using the 90 phase relationship between the capacitor current and voltage in conjunction with the motor windings so that the motor will give two phase operation when connected to a single phase circuit. The capacitor also reduces the line current to the motor by improving the power factor to the load.
48
SERVICING
S-10B Capacitance Check
Two quick ways to test a capacitor are a resistance and a capacitance check. Refer to the next two figures for proper meter connections for the resistance and capacitance testing of the capacitor.
VOLT / OHM METER
S-10A Resistance Check

15 AMP FUSE
AMMETER
VOLT / OHM METER
With power On (and Door Interlock Switch closed):

AP AC IT O R
Testing Capacitor Resistance
Using a hookup as shown above, take the amperage and voltage readings and use them in the formula: Capacitance (MFD)= 2650 x Amperage/Voltage 4. After completing check and/or replacement of capacitor, reinstall blower compartment door. 5. Turn on electrical power and verify proper unit operation.
S-11 CHECKING GAS VALVE

1. Remove blower compartment door to gain access to capacitor. 2. Discharge capacitor and remove wire leads. 3. Set an ohmmeter on its highest ohm scale and connect the leads to the capacitor. A digital meter with built-in capacitance can be used or an analog meter shown above. a. b. c. d. Good Condition - indicator swings to zero and slowly returns toward infinity. Shorted - indicator swings to zero and stops there - replace. Open - no reading - replace. Reverse leads. Check again no reading - replace. Reverse leads and recheck. Gas valves provide control of main burner gas flow, pressure regulation, and 100 percent safety shut-off. Gas valve should have 24 volts with a call for heat. If you have 24 volts at the gas valve and it will not open, replace. No voltage at the gas valve indicates a problem somewhere else in the system. Gas pressure on the inlet and outlet side of the gas valve should be checked and adjusted when needed.
49
SERVICING
S-12 CHECKING HOT SURFACE IGNITOR
The igniter most commonly used is the (B1401018S) 120V silicone carbide resistive element ignitor for ignition. NOTE: Failure to earth ground the furnace, reversing the neutral and hot wire connection to the line (polarity), or a high resistance connection in the neutral line may cause the control to lockout due to failure to sense flame.
1. Remove burner compartment door to gain access to the ignitor. 2. Disconnect the ignitor from the Ignition Control. 3. Using an ohmmeter measure the resistance of the ignitor. 4. Ignitor cool should read between 40 to 75 ohms. 5. Reconnect ignitor. The ground wire must run from the furnace all the way back to the electrical panel. Proper grounding can be confirmed by disconnecting the electrical power and measuring resistance between the neutral (white) connection and the burner closest to the flame sensor. Resistance should be less than 10 ohms. The ignition control is a combination electronic and electromechanical device and is not field repairable. Complete unit must be replaced.
6. Place unit in heating cycle, measure current draw of ignitor during preheat cycle. Should read approximately 4 to 4.5 amps. 7. If ignitor is receiving 115 Volts and will not light, replace. 8. After check and/or replacement of hot surface ignitor, reinstall burner compartment door and verify proper unit operation. These tests must be completed within a given time frame due to the operation of the ignition control. Refer to Sequence of Operation section of this manual. The ignition control is capable of diagnosing many furnace failures to speed troubleshooting. A flashing red diagnostic indicator light on the control flashes a code for any discovered failures. When the control is powered up normally, the light will be solid red for normal operation. This can be used to test for 115 volts and 24 volts to the control since both must be present for the light to flash. If this step fails, check for 115 volts to the control, check the fuse and check the transformer and its associated wiring. See the flash codes shown on the following pages of this manual.
B1401018S
S-13 CHECKING INTEGRATED IGNITION CONTROLS

The furnaces are equipped with a combination ignition module and fan control. This device ignites the burners upon a call for heat. It also controls the venter blower and the various speed selections and timings of the circulating air blower. This control is located in the circulating air blower compartment. Upon a demand for heat the venter motor is energized. After a short purge, the electronic ignition device is energized. The burners are ignited and after a short delay, the burner flame is proven. The circulating air blower is energized approximately (30) seconds after the burners are ignited. A field selectable fan off timer will turn the circulating air blower off. THIS CONTROL IS NOT FIELD SERVICABLE.
50
SERVICING
FLASH CODES
GDT, GMNT, GMP, GMPN, GMT, GMTH, GMNT, GSMS
THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS: STATUS LIGHT
ON 1 BLINK
INSTALLER/SERVICEMAN
EQUIP. PROBLEM
NORMAL OPERATION IGNITION FAILURE
CHECK
GAS FLOW GAS PRESSURE GAS VALVE FLAME SENSOR PRESSURE SWITCH STUCK CLOSED VENTER PRESSURE SWITCH VENT BLOCKAGE MAIN LIMIT OPEN AUX. LIMIT OPEN STICKING GAS VALVE REVERSETRA NSFO ER RM SECONDARY LEADS REVERSE PRIMARY WIRES
2 BLINKS 3 BLINKS
CLOSED PRESSURE SWITCH PRESSURE SWITCH FAILURE TO CLOSE OPEN LIMIT SWITCH FALSE FLAME SENSED INCORRECT TWINNING INCORRECT PRIMARY POLARITY
4 BLINKS 5 BLINKS
RAPID CONTINUOUS
ADVERTISSEMENT
DECONNECTER DU CIRCUIT D'ALIMENTATION ELECTRIQUE AVANT L'ENTRETIEN. INSPECTER LES FILTRES CHAQUE MOIS ET REMPLACER SI NECESSAIRE. TOUS LES FILTRES AIR DOIVENT TRE APPROUVS PAR LES ULC OU LEUR EQUIVALENT. ON RECMMANDE D'UTILISER DES FILTRES AIR PERMANTS. UTILISER LE TABLEAU SUIVANT POUR REMPLACER LES FILTRES AIR.
WARNING
DISCONNECT THE ELECTRIC POWER BEFORE SEVICING. INS PE CT FILTERS MO NTH LY AND RE PL ACE W HE N NE CES SA RY . A LL A IR FIL TERS M UST B E CE RTIFIED B Y ULC O R E QU IVA LE NT. P ERM AN ENT A IR FILTE RS AR E RE CO MM EN DED. W HEN RE PLA CING A IR FILTERS , US E TH E FO LLOW ING C HART:
CHASSIS SIZE DIM ENIO NS DU BATI
BOTTOM APPLICATION INSTALL SUR DESSOUS
SIDE AIR INSTALLATION INSTALL SUR LE CT
14" 17 .5" 21 " 24.5"
14 " X 25" 16 " X 25" 20 " X 25" 24 " X 25"
18" X 25" 18" X 25" 18" X 25" 18" X 25"
51
SERVICING
FLASH CODES
GMNTE
THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
STATUS LIGHT
ON 1 BLINK
EQUIP. PROBLEM
FAILED CONTROL BOARD IGNITION FAILURE
CHECK
REPLACE CONTROL GAS FLOW GAS PRESSURE GAS VALVE FLAME SENSOR PRESSURE SWITCH STUCK CLOSED VENTER PRESSURE SWITCH VENT BLOCKAGE MAIN, ROLLOUT, AUX, OR STACK OVERTEMP OPEN 115 V POLARITY FLAME SENSOR IGNITER/UNIT GROUND VENTER PRESSURE SWITCH VENT BLOCKAGE STICKING GAS VALVE
2 BLINKS 3 BLINKS
CLOSED LOW FIRE PRESSURE SWITCH LOW FIRE PRESSURE SWITCH FAILURE TO CLOSE OPEN LIMIT SWITCH 115 V POWER REVERSED LOW FLAME SENSE IGNITER/UNIT GROUND HIGH FIRE PRESSURE SWITCH FAILURE TO CLOSE FALSE FLAME SENSED
4 BLINKS 6 BLINKS 7 BLINKS 8 BLINKS 9 BLINKS
CONTINUOUS BLINKS
ADVERTISSEMENT
WARNING
DISCONNECT THE ELECTRIC POWER BEFORE SEVICING. INSPECT FILTERS MONTH LY AND REPLACE W HEN NECESSARY. ALL AIR FILTERS M UST BE CERTIFIED BY ULC OR EQU IVALENT. PERM ANENT AIR FILTERS AR E RECOMM EN DED. W HEN REPLACING AIR FILTERS, USE THE FOLLOW ING CHART:
CHASSIS SIZE DIMENSIONS DU BATI
14" 17.5" 21" 24.5"
14" X 25" 16" X 25" 20" X 25" 24" X 25"
18" X 25" 18" X 25" 18" X 25" 18" X 25"
52
SERVICING
FLASH CODES
GMPE
STATUS LIGHT
ON 1 BLINK
EQUIP. PROBLEM
NORMAL OPERATION FAILURE TO DETECT FLAME SENSE
CHECK
GAS FLOW GAS PRESSURE GAS VALVE FLAME SENSOR PRESSURE SWITCH STUCK CLOSED VENTER PRESSURE SWITCH VENT BLOCKAGE MAIN LIMIT OPEN AUX. LIMIT OPEN STICKING GAS VALVE REVERSE POWER SUPPLY LEADS REVERSE TRANS. SECONDARY LEADS
2 BLINKS 3 BLINKS
CLOSED PRESSURE SWITCH PRESSURE SWITCH FAILURE TO CLOSE OPEN LIMIT SWITCH FALSE FLAME SENSED REVERSED POLARITY INCORRECT TWINNING
4 BLINKS 5 BLINKS RAPID CONTINUOUS
DISCONNECT THE ELECTRIC POWER BEFORE SEVICING.
WARNING
FILTER SIZE
18" X 25" 18" X 25" 18" X 25"
INSPECT FILTERS MONTHLY AND REPLACE WHEN NECESSARY. ALL AIR FILTERS MUST BE CERTIFIED BY U.L. OR EQUIVALENT. PERMANENT AIR FILTERS ARE RECOMMENDED. WHEN REPLACING AIR FILTERS USE THE FOLLOWING CHART:
MODEL
GMPE075-1.5/3 GMPE100-2.5/4 GMPE125-3/5
53
SERVICING
FLASH CODES
GMPH
THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS: STATUS LIGHT
ON 1 BLINK
EQUIP. PROBLEM
CHECK
GAS FLOW GAS PRESSURE GAS VALVE FLAME SENSOR PRESSURE SWITCH STUCK CLOSED VENTER PRESSURE SWITCH VENT BLOCKAGE MAIN LIMIT OPEN AUX. LIMIT OPEN STICKING GAS VALVE REV ERSETRA NSFO ER RM SECONDARY LEADS REVERSE PRIMARY WIRES
2 BLINKS 3 BLINKS
CLOSED PRESSURE SWITCH PRESSURE SWITCH FAILURE TO CLOSE OPEN LIMIT SWITCH FALSE FLAME SENSED INCORRECT TWINNING INCORRECT PRIMARY POLARITY
4 BLINKS 5 BLINKS RAPID CONTINUOUS
ADVERTISSEMENT
CHASSIS
WARNING
DISCONNECT THE ELECTRIC POWER BEFORE SEVICING. INS PE CT FIL TERS MO NTH LY AND RE PLACE W HE N NE CES SA RY . A LL A IR FILTERS M UST B E CE RTIFIE D BY ULC O R E QU IVA LE NT. P ERM AN ENT A IR FILTE RS AR E RE CO MM EN DED. W HEN RE PLA CING A IR FILTERS , US E TH E FO LLOW ING C HART:
SIZE DIMENIONS DU BTI
14" 17.5" 21" 24.5"
14" X 25" 16" X 25" 20" X 25" 24" X 25"
18" X 25" 18" X 25" 18" X 25" 18" X 25"
54
SERVICING
FLASH CODES
GSU
STATUS LIGHT
ON 1 BLINK
EQUIP. PROBLEM
CHECK
--GAS FLOW GAS PRESSURE GAS VALVE FLAME SENSOR PRESSURE SWITCH STUCK CLOSED
VENTER MOTOR PRESSURE SWITCH VENT BLOCKAGE PRESSURE PORT TAP STOPPED UP
2 BLINKS
CLOSED PRESSURE SWITCH LOW FIRE PRESSURE SWITCH FAILURE TO CLOSE OPEN LIMIT SWITCH FALSE FLAME SENSED HIGH FIRE PRESSURE SWITCH FAILURE TO CLOSE CHECK POLARITY INCORRECT TWINNING IGNITION CONTROL FAILURE
3 BLINKS
4 BLINKS 5 BLINKS 6 BLINKS
MAIN LIMIT OPEN GAS VALVE STICKING

VENTER MOTOR PRESSURE SWITCH VENT BLOCKAGE PRESSURE PORT TAP STOPPED UP SWAP SEC. TRANSFORMER LEADS SWAP L1 & L2 LEADS
RAPID CONTINOUS NO LIGHT
CHECK FUSE & TRANSFORMER CHECK FOR 115V at Control Board
ADVERTISSEMENT
WARNING
DISCONNECT THE ELECTRIC POWER BEFORE SEVICING. INSPECT FILTERS MONTHLY AND REPLACE WHEN NECESSARY. ALL AIR FILTERS MUST BE CERTIFIED BY ULC OR EQUIVALENT. PERMANENT AIR FILTERS ARE RECOMMENDED. WHEN REPLACING AIR FILTERS, USE THE FOLLOWING CHART:
CHASSIS SIZE
BOTTOM APPLICATION
INSTALL DIMENSIONS SUR DESSOUS DU BATI
14" 17.5" 21" 24.5"
14" X 25" 16" X 25" 20" X 25" 24" X 25"
18" X 25" 18" X 25" 18" X 25" 18" X 25"
55
SERVICING
S-14 CHECKING FLAME SENSOR
A flame sensing device is used in conjunction with the ignition control module to prove combustion. If proof of flame is not present the control will de-energize the gas valve and "retry" for ignition or lockout. The following drawing illustrated from a bottom view, the approximate distances for the ignitor and flame sensor to the gas inshot burner. This may vary on different models. You will note they are in the main burner stream.
IGNITOR FLAME SENSOR
3. Be sure the negative side of the meter is connected to the wire and the positive side of the meter is to sensor terminal.
Digital Meter
2.0
DC
3/8" .1/16" 1/4

.1/16
FLAME SENSOR
WIRE FROM CONTROL BOARD
4. Place the unit into a heating cycle. Models with Integrated Ignition Control & Flame Sensor Probe 5. As soon as flame is established a micro-amp reading should be evident once proof of flame (micro-amp reading) is established, the hot surface ignitor will be deenergized. 6. The Integrated Ignition controls will have 1 to 4 microamps. If the micro-amp reading is less .8uA (micro-amp DC). Check for high resistance wiring connections, sensor to burner gap, dirty flame sensor, or poor grounding. 7. Clean flame sensor with steel wool or emery cloth before replacing any components. DO NOT use sandpaper. See note below. 1. Disconnect the flame sensor wire from the sensor terminal. 2. Connect a micro-amp meter in series with this wire and the sensor terminal. See next illustration. NOTE: Contaminated fuel or combustion air can create a nearly invisible coating on the flame sensor. This coating works as an insulator causing a loss in the flame sense signal. If this situation occurs the flame sensor must be cleaned with steel wool or emery cloth.
56
SERVICING
S-15 CHECKING MAIN BURNERS
The main burners are used to provide complete combustion of various fuels in a limited space, and transfer this heat of the burning process to the heat exchanger. Proper ignition, combustion, and extinction are primarily due to burner design, orifice sizing, gas pressure, primary and secondary air, vent and proper seating of burners. We have used several in shot burner designs over the years and illustrated in the following illustrations. In checking main burners, look for signs of rust, oversized and undersized carry over ports restricted with foreign material, etc, refer to previous drawing. Other older main burners (shown below) should not need adjustment in most instances. However, burner air shutters are provided should adjustment be necessary. After the furnace has been in operation for at least five (5) minutes loosen the air shutter locking screws and close the shutter until yellow tipped flames appear. Now slowly open the shutter until the yellow disappears. Retighten the locking screw.
.023" - .027"
(Beckett Burner - New Style)
57
58
FROM FURNACE CHASSIS GROUND W G R
115 / 60 / 1 POWER SUPPLY
W TWIN
COOL
CONDENSING UNIT
W G R
T'STAT
DS
HEAT M1
G R
24V
TO 115/1/60 POWER SUPPLY

IDBR1 HEAT
I.D.B.
M2
B
W
FS
R
3 2
HSI
1 4 7
IND
BL
6 5 8 9
COOL PVR IDBR2

P.V.
NEUTRALS
L2
G
FS GV PSO PSI LIMIT LIMIT
B BL R
HSIR
PRI TRANS
WIRING DIAGRAMS
DS B
HSI
W W
LS
R
FUSE
W R
G
IDBR2
P.V. MOTOR
W
W
W B B
G R O LOW MED
BL
PS1
PVR
HSIR
IDBR1
B LS P R G Y BR BR FS CAPACITOR PS2 P P SO COMPONENT LEGEND DS DOOR SWITCH FS FLAME SENSOR GV GAS VALVE HSI HOT SURFACE IGNITOR HSIR HOT SURFACE IGNTION RELAY IDB INDOOR BLOWER IDBR1 INDOOR BLOWER HEAT RELAY IDBR2 INDOOR BLOWER COOL RELAY IDB HIGH
SO
PS2
ROS
ROS
ROS
GV
BL
HSI
PS1 Y
WIRING LINE VOLTAGE LOW VOLTAGE FIELD INSTALLED POWER FIELD INSTALLED CONTROL WIRE SPLICE MARKED TERMINAL UNMARKED TERMINAL
GV
ROS
ROS
ROS
WIRE CODE
NOTES 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL.(105F). 2. WARNING: CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES. R RED (2) W WHITE (0) Y YELLOW (3) ROS ROLLOUT SWITCH SO STACK OVERTEMP SWITCH 3. THE LEADS FROM THE MOTOR MAY BE CHANGED TO REQUIRED SPEED. (1) B BLACK (4) BL BLUE BR BROWN (7) G GREEN (8 O ORANGE (6) (9) PK PINK PU PURPLE (5) LS LIMIT SWITCH PS1 PRESSURE SWITCH, FIRE PS2 PRESSURE SWITCH, COMB. BOX PV POWER VENTOR PVR POWER VENT RELAY
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
NOTE:
*HI - BLACK *MED - BLUE *LOW - RED *MED-LO - ORANGE
THE LEADS FROM THE MOTOR MAY BE CHANGED TO THE REQUIRED SPEED.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
B14933-223
GMTH, GMT

COOL
CONDENSING UNIT
W G
HEAT
W G R
TWIN
T'STAT
DS
IDBR1 HEAT
I.D.B.
24V R
M1 M2
TO 115/1/60 POWER SUPPLY R

HSI FS
B
W
3 1 4 7
2 5 8
IND
COOL PVR IDBR2

P.V.
BL
6 9
G
BL
NEUTRALS PRI TRANS L2
B
HSIR
WIRING DIAGRAMS
R B
DS
HSI
LS
R
FUSE IDBR2
W R B
PS
W
W BL R O LOW
SO
P.V. MOTOR
W B
PVR
HSIR
G MED
IDBR1 ROS ROS ROS ROS GV
B R G IDB Y P HIGH
LS
HSI BR BR FS CAPACITOR ROS P P SO
BL
PS Y
WIRING LINE VOLTAGE LOW VOLTAGE FIELD INSTALLED POWER FIELD INSTALLED CONTROL COMPONENT LEGEND DS DOOR SWITCH FS FLAME SENSOR GV GAS VALVE HSI HOT SURFACE IGNITOR HSIR HOT SURFACE IGNTION RELAY IDB INDOOR BLOWER IDBR1 INDOOR BLOWER HEAT RELAY IDBR2 INDOOR BLOWER COOL RELAY WIRE SPLICE MARKED TERMINAL UNMARKED TERMINAL
GV
ROS
ROS
ROS
WIRE CODE
NOTES 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL.(105F). 2. WARNING: CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES. R RED (2) W WHITE (0) Y YELLOW (3) ROS ROLLOUT SWITCH SO STACK OVERTEMP SWITCH LS LIMIT SWITCH PS1 PRESSURE SWITCH, FIRE PS2 PRESSURE SWITCH, COMB. BOX PV POWER VENTOR PVR POWER VENT RELAY 3. THE LEADS FROM THE MOTOR MAY BE CHANGED TO REQUIRED SPEED. (1) B BLACK (4) BL BLUE BR BROWN (7) G GREEN (8) O ORANGE (6) (9) PK PINK PU PURPLE (5)
B14933-226
GMNT
59
60
W G
HEAT M1 M2
CONDENSING UNIT
TWIN
COOL
W G R
T'STAT
IDBR1 HEAT
I.D.B.
DS
24V R

HSI FS
B BL
PVR
IND
3 6 5 4
W
COOL IDBR2
P.V.
G
B
BL
HSIR
L2
WIRING DIAGRAMS
R
NEUTRALS
PRI TRANS
DS B
HSI
LS
R
W
FUSE
IDBR2
G
W
W
R B
PS1 PVR HSIR
W BL R O LOW
ALS SO ROS
P.V. MOTOR
W B
G MED
IDBR1 ROS ROS ROS GV
B R G Y IDB P HIGH
LS
HSI BR BR FS CAPACITOR SO ALS P P
BL
PS1 Y
GV
ROS
ROS
ROS
ROS
COMPONENT LEGEND ALS AUXILIARY LIMIT SWITCH DS DOOR SWITCH FS FLAME SENSOR GV GAS VALVE HSI HOT SURFACE IGNITOR HSIR HOT SURFACE IGNTION RELAY IDB INDOOR BLOWER IDBR1 INDOOR BLOWER HEAT RELAY IDBR2 INDOOR BLOWER COOL RELAY
WIRE CODE (1) B BLACK (4) BL BLUE BR BROWN (7) G GREEN (8) O ORANGE (6) (9) PK PINK PU PURPLE (5) (2) R RED LS LIMIT SWITCH PS1 PRESSURE SWITCH, FIRE PS2 PRESSURE SWITCH, COMB. BOX PV POWER VENTOR PVR POWER VENT RELAY ROS ROLLOUT SWITCH SO STACK OVERTEMP SWITCH W WHITE (0) Y YELLOW (3)
NOTES 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL.(105F). 2. WARNING: CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES. 3. THE LEADS FROM THE MOTOR MAY BE CHANGED TO REQUIRED SPEED.
B14933-227
GMNT

W G TWIN
HEAT COOL
CONDENSING UNIT
W G R
T'STAT
24V
R
M1 M2
DS
IDBR1 HEAT
I.D.B.
B
W
FS
R
3 2
HSI
1 4 7
IND
BL
6 5 8 9
G
COOL
NEUTRALS
L2
B BL R
HSIR
PRI TRANS
PVR IDBR2
WIRING DIAGRAMS
P.V.
DS B
W W
HSI
LS
W R B
G R
FUSE IDBR2
P.V. MOTOR
W BL
W
W B
G R O LOW
PS1
MED
PVR
HSIR
B LS P R G Y BR BR FS IDB
SO
HIGH
PS2 ROS ROS
IDBR1 ROS GV
BL
HSI
PS1 Y CAPACITOR PS2 P P SO
WIRING CODE
NOTES: FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE
GV
ROS
ROS
ROS
1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL (105C).
WIRE CODE
2. WARNING CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES.
NOTE:
ALS DS PFC FS FRS GV HSI ICB LS MC PS TR PV IDB IDBR PVR CR HR
AUX. LIMIT SWITCH BLWR. DOOR SWITCH POWER FACTOR TRANS. FLAME SENSOR FLAME ROLL-OUT SWITCH GAS VALVE HOT SURFACE IGNITOR IGNITION CONTROL BOARD MAIN LIMIT SWITCH MOTOR CONTROLLER PRESSURE SWITCH TRANSFORMER POWER VENTER INDOOR BLOWER INDOOR BLWR RELAY POWER VENT RELAY COOL RELAY HEAT RELAY
B BL BR G O PK PU R W Y
BLACK BLUE BROWN GREEN ORANGE PINK PURPLE RED WHITE YELLOW
(1) (4) (7) (8 (6) (9) (5) (2) (0) (3)
3. ALL UNUSED MOTOR SPEED LEADS GET PLACED ON M1, M2 OR CAPPED.
B48578-02
GMNT B SERIES
61
62
W TWIN
HEAT M1 COOL
CONDENSING UNIT
W G R
T'STAT
DS
IDBR1 HEAT
I.D.B.
G 24V R
M2

HSI
B BL
9
IN D
3 6 8 7 5 4
W
FS
COOL PVR IDBR2
G
PSO FS GV PSI LIMIT LIMIT
B
BL
P.V.
R HSIR B HSI W W
NEUTRALS L2
PRI TRAN S
WIRING DIAGRAMS
DS
LS
R
FUSE IDBR2
W *O *R
G
W
W
P.V . MOTOR
W B *B
G R O
*BL PS1 PVR
HSIR
IDBR1 P LS ALS R G IDB SO ROS ROS ROS ROS GV
HSI Y BR BR
BL
PS Y CAPACITOR
WIRING LINE VOLTAGE WIRE SPLICE MARKED TERMINAL LOW VOLTAGE FIELD INSTALLED POWER FIELD INSTALLED CONTROL UNMARKED TERMINAL
FS
GV P P P
ROS
ROS
ROS
ROS
SO
ALS
COMPONENT LEGEND ALS AUXILIARY LIMIT SWITCH DS DOOR SWITCH FS FLAME SENSOR GV GAS VALVE HSI HOT SURFACE IGNITOR HSIR HOT SURFACE IGNTION RELAY IDB INDOOR BLOWER IDBR1 INDOOR BLOWER HEAT RELAY IDBR2 INDOOR BLOWER COOL RELAY
WIRE CODE
NOTES 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL.(105F). 2. WARNING: CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES. R RED (2) W WHITE (0) Y YELLOW (3) ROS ROLLOUT SWITCH SO STACK OVERTEMP SWITCH LS LIMIT SWITCH PS1 PRESSURE SWITCH, FIRE PS2 PRESSURE SWITCH, COMB. BOX PV POWER VENTOR PVR POWER VENT RELAY 3. THE LEADS FROM THE MOTOR MAY BE CHANGED TO REQUIRED SPEED. 4. ALL UNUSED MOTOR LEADS GET PLACED ON M1 AND M2 OR CAPPED. B14933-234 (1) B BLACK (4) BL BLUE BR BROWN (7) G GREEN (8) O ORANGE (6) (9) PK PINK PU PURPLE (5)
GMNT B SERIES
ROS
ROS
ROS
PV 115 / 60 / 1 POWER SUPPLY

DS
NOT ALL PFC
W
LS
ROS
MODELS
IDB
LOW
SO
PVR1 PVR2 HSIR HIGH
GV
PV
PS
HI
COM
LOW
WIRING DIAGRAMS
BL P
FS
BL
IDB
R G R W1
HSI
ALS
XFMR
C
PS
FUSE HSIR
PVR1
R B B W W
BR
SO
LS
RO
RO
RO
RO
ALS GV LOW HIGH PS1
W2
HOT NEUTRALS
FS
B
XFMR LINE EAC LINE XFMR HUM HUM CIRC EAC
PS2 HIGH HEAT
PVR2
W
YLO
LOW HEAT LOW COOL HIGH COOL FAN
BL
IDB
B G NOT ALL W MODELS W G B
PFC HSI
24V
COMPONENT LEGEND ALS AUXILIARY LIMIT SWITCH DS DOOR SWITCH FS FLAME SENSOR GV GAS VALVE HSI HOT SURFACE IGNITOR HSIR HOT SURFACE IGNTION RELAY IDB INDOOR BLOWER PFC POWER FACTOR CHOKE XFMR TRANSFORMER
DS TO 115/1/60 POWER SUPPLY
WIRE CODE
NOTES 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL.(105F). LS LIMIT SWITCH PS1 PRESSURE SWITCH, LOW FIRE PS2 PRESSURE SWITCH, HIGH FIRE PV POWER VENTOR PVR1 POWER VENT RELAY, LOW FIRE PVR2 POWER VENT RELAY, HIGH FIRE ROS ROLLOUT SWITCH SO STACK OVERTEMP SWITCH 2. WARNING: CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES. 3. POWER FACTORY CHOKE PRESENT ONLY ON UNITS WITH 3/4 AND 1 HP INDOOR BLOWERS. (1) B BLACK (4) BL BLUE BR BROWN (7) G GREEN (8) O ORANGE (6) (9) PK PINK PU PURPLE (5) (2) R RED
W WHITE (0) Y YELLOW (3)
B14933-235
GMNTE
63
64
FROM FURNACE CHASSIS GROUND 115 / 60 / 1 POWER SUPPLY W G R
W TWIN
HEAT M1 M2 COOL
CONDENSING UNIT
G R
W G R
T'STAT
24V
TO 115/1/60 POWER SUPPLY IDBR1 HEAT

I.D.B.
B
W
FS HSI
R
3 2 1
BL
6 9 8 7
IND
COOL PVR IDBR2
G
FS GV PSO PSI LIMIT LIMIT NEUTRALS L2 PRI TRANS
B R HSIR B HSI W W
P.V.
BL
WIRING DIAGRAMS
DS
LS
R
FUSE W
W BL PS LOW
W
P.V. MOTOR
W B
*
B
G
IDBR2
G R O MED
PVR
HSIR
B R LS R G IDB SO Y BR BR HIGH
IDBR1
HSI ROS ROS ROS ROS
GV
BL
PS Y CAPACITOR SO FS P ROS P P ROS

WIRING CODE DS - DOOR SWITCH FS - FLAME SENSOR GV - GAS VALVE HSI - HOT SURFACE IGNITOR HSIR HOT SURFACE IGNITION RELAY IDB - INDOOR BLOWER IDBR - INDOOR BLOWER RELAY LS - LIMIT SWITCH PS - PRESSURE SWITCH PV - POWER VENTOR PVR - POWER VENT RELAY ROS - ROLLOUT SWITCH SO - STACK OVERTEMP SWITCH B2857804 WIRE COLOR CODE B BL BR G O BLACK BLUE BROWN GREEN ORANGE (1) (4) (7) (8) (6) PK P W Y R PINK PURPLE WHITE YELLOW RED (9) (5) (0) (3) (2) FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE NOTES: 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL (105C).
GV
ROS
ROS
BL
NOTE: * MED HI - YELLOW MED LOW - ORANGE
GMPN
L1 L2
TO THERMOSTAT WHITE=W1 BROWN=W2 GREEN=G RED=R YELLOW=Y
{
DS IDBR HEAT PFC
TO CONDENSING UNIT
Y BL
I.D.B. IDBR COOL
HUM
W R Y G
PVR
G ICB
OT2 OT1
HEAT COOL
24V
27
O C1 C2 OTC
TWIN
R
M1
BR
HSIR
P.V.
B
M2 HSI
WIRING DIAGRAMS
R
O E
IND NEUTRALS L2 FS
3
W1/W2 W2 R Y1 Y/Y2 G
BL
BL
HSI
J2
J3
MC
R W O
LS
FUSE
LS B SEE NOTE
R
R #3 FS
115V
PFC
BL B
PVR
IDBR
BR B IDB
W1 PS
Y W W W BL BR
4
PS
ALS
AL ROS ROS ROS ROS
2
W2R
P
P.V.
B
1 3 6
W2 RELAY
GV
ROS B BL W HSI
W2R W2
P
PFC - POWER-FACTOR CHOKE TRANSFORMER WIRING CODE NOTES:
ROS P B ROS ROS G DS B

POWER SUPPLY 115/1/60
GV
FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE FIELD WIRING HIGH VOLTAGE
LO W
1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL (105C). 2. WARNING CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES. WIRE COLOR CODE B BL BR G O BLACK BLUE BROWN GREEN ORANGE PK P W Y R PINK PURPLE WHITE YELLOW RED 3. PFC USED ON GMPE100 & 125 MODELS ONLY.
BL
COM
HI P
B2557806
BR
ALS - AUXILIARY LIMIT SWITCH DS - DOOR SWITCH CR - COOL RELAY HR - HEAT RELAY FS - FLAME SENSOR GV - GAS VALVE HSI - HOT SURFACE IGNITOR ICB - INTERGRATED CIRCUIT BOARD IDB - INDOOR BLOWER IDBR - INDOOR BLOWER RELAY LS - LIMIT SWITCH PS - PRESSURE SWITCH PV - POWER VENTOR PVR - POWER VENT RELAY ROS - ROLLOUT SWITCH MC - MOTOR CONTROLLER TR - TRANSFORMER HSIR - HOT SURFACE IGNITOR RELAY W2R - W2 RELAY
GMPE
65
66
L1 L2
Y TO THERMOSTAT TO CONDENSING UNIT
{
DS IDBR HEAT
W R Y
BL
PFC
W R G
HUM
C OOL
24V
W
OT2 OT1
H EAT M1
TWIN
G G
I.D.B. IDBR COOL

BR
ICB
OTC O C1 C2
HSI M2
B
O E
IND NEU TRALS L2
3
W1/W2 W2
W
FS
PVR P.V. HSIR
BL
R Y1 Y/Y2 G
BL
WIRING DIAGRAMS
J2
J3
MC
HSI
W B SEE NOTE #3 FS B BR
PFC
LS
BL
115V
FUSE LS R
B W BL BR IDB W
Y W
PS
IDBR G PVR W1
4
ALS
W2
P.V.
2
P B
1 3
PS W2R
RELAY
ROS B BL W HSI
AL
ROS
ROS
ROS
ROS GV
ROS P W G DS B
W2R W2
GV ROS
LO
BL
COM
HI P B
POWER SUPPLY 115/1/60
ROS
COMPONENT LEGEND ALS AUXILIARY LIMIT SWITCH DS DOOR SWITCH FS FLAME SENSOR
BR
FSR FLAME ROLLOUT SWITCH GV GAS VALVE HSI HOT SURFACE IGNITOR ICB IGNITION CONTROL BOARD LS LIMIT SWITCH MC PS TR PV IDB MASTER CONTROLLER PRESSURE SWITCH TRANSFORMER POWER VENTOR INDOOR BLOWER
WIRE CODE B BLACK BL BLUE BR BROWN G O PK PU IDBR INDOOR BLOWER RELAY PVR POWER VENT RELAY CR COOL RELAY R HR HEAT RELAY GREEN ORANGE PINK PURPLE RED W WHITE Y YELLOW
NOTES 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL.(105F). 2. WARNING: CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES. 3. PFC USED ON GMPE100 & 125 MODELS ONLY.
B14933-184
GMPE
BL
FURNACE CHASSIS GND.
Y W G R
TWIN
COOL HEAT
POWER SUPPLY 115 / 60 / 1 IDBR1 HEAT IDBR2 PVR

P.V.
IND
OPTIONAL CONDENSING
UNIT
24V
W G R
T'STAT
W G R
COOL
I.D.B.

M1 M2
B
FS
HSI
R BL
9
NEUTRALS PRI TRANS L2
3 6 8
2 5 7 4
G BL BL R
HSIR
WIRING DIAGRAMS
DS B B R W W Y Y
HSI
LS R FUSE IDBR2 G
W
BL
PVR HSIR IDBR1 PS
P.V.
*R
B BL
MOTOR
W B
G R P O LOW HIGH MED
ALS LS
R P G
ALS
IDB
ROS
ROS
ROS
ROS
GV
HSI
ROS
Y BR BR P Y
PS ROS CAPACITOR
WIRING LINE VOLTAGE LOW VOLTAGE FIELD INSTALLED POWER WIRE SPLICE MARKED TERMINAL UNMARKED TERMINAL FIELD INSTALLED CONTROL
FS ROS
P
COMPONENT LEGEND ALS AUXILIARY LIMIT SWITCH DS DOOR SWITCH FS FLAME SENSOR GV GAS VALVE HSI HOT SURFACE IGNITOR ICB INTEGRATED CIRCUIT BOARD IDB INDOOR BLOWER IDBR INDOOR BLOWER RELAY LS LIMIT SWITCH PS PRESSURE SWITCH PV POWER VENTOR PVR POWER VENT RELAY TR TRANSFORMER ROS ROLLOUT SWITCH SO STACK OVER TEMP SWITCH
GV ROS
WIRE CODE B BLACK BL BLUE BR BROWN G O PK PU R GREEN ORANGE PINK PURPLE RED W WHITE Y YELLOW
NOTES 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL.(105F). 2. WARNING: CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES.
B14933-175
GMPH
67
68
COOL
25
POWER SUPPLY 115 / 60 / 1 B BL IDBR1 HEAT

I.D.B.
HEAT M1 M2
BL W G R IDBR2
W TWIN
HEAT M1 M2 COOL
OPTIONAL CONDENSING COOL
UNIT
G R
W G R
T'STAT PVR
24V

HSI FS
P.V.
WIRING DIAGRAMS
B
3 2 1 4 7
IND
HSIR
BL
9 8
G
PSO PSI GV FS LIMIT LIMIT NEUTRALS L2 PRI TRANS
B R
BL
HSI
BL
DS B Y Y R W W
G R
LS
FUSE IDBR2 PVR
W
BL
HSIR
P.V. MOTOR
W B B
*R
PS IDBR1
G R O LOW LS R HIGH Y P Y BR BR ROS CAPACITOR ROS FS P

DS - DOOR SWITCH FS - FLAME SENSOR GV - GAS VALVE HSI - HOT SURFACE IGNITOR
*
MED
BL
GV
ROS
ROS
G IDB
HSI
NOTES: WIRING CODE FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE HSIR - HOT SURFACE IGNITOR RELAY IDB - INDOOR BLOWER IDBR - INDOOR BLOWER RELAY LS - LIMIT SWITCH PS - PRESSURE SWITCH *MED - BLUE *LOW - RED *MED-HI - ORANGE *MED-LO - YELLOW PV - POWER VENTOR PVR - POWER VENT RELAY ROS - ROLLOUT SWITCH WIRE COLOR CODE B BL BR G O BLACK BLUE BROWN GREEN ORANGE (1) (4) (7) (8) (6) PK P W Y R PINK PURPLE WHITE YELLOW RED (9) (5) (0) (3) (2) 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL (105C.)
PS
GV
2. WARNING CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES. 3. FOR MODEL GMT140-5 SEE FIG #1.
NOTE:
4. ALL UNUSED MOTOR SPEED LEADS GET PLACED ON MI AND M2. B4057802
GMT & GMT A SERIES
BL POWER SUPPLY 115 / 60 / 1 SE N T #3 E OE

W TWIN
HEAT M1 M2 COOL
Y W G R
G R
OPTIONAL CONDENSING
UNIT
W G R
T'STAT IDBR1 HEAT

10
24V
B
HSI
R IDBR2 PVR COOL

FS
3 6 9 8 7
IND
2 5 4
I.D.B.
BL
G
FS GV PSO PSI LIMIT LIMIT NEUTRALS L2 PRI TRANS
B R HSIR B Y Y R W W B
BL
P.V.
WIRING DIAGRAMS
BL
DS
HSI
BL
LS
R
FUSE IDBR2
W
G
P.V. MOTOR
W B
*
B
PVR
*
R O LOW PS MED
BL
W
HSIR IDBR1 HIGH
B LS R G IDB
GV
ROS
ROS
HSI Y P Y CAPACITOR
DS - DOOR SWITCH WIRING CODE FS - FLAME SENSOR GV - GAS VALVE HSI - HOT SURFACE IGNITOR HSIR - HOT SURFACE IGNITOR RELAY IDB - INDOOR BLOWER IDBR - INDOOR BLOWER RELAY
17
BR BR
PS
NOTES: 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL (105C). FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE
FS ROS ROS P
GV
2. WARNING CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES. WIRE COLOR CODE LS - LIMIT SWITCH PS - PRESSURE SWITCH PV - POWER VENTOR *MED - BLUE *LOW - RED PVR - POWER VENT RELAY ROS - ROLLOUT SWITCH BLACK PK (9) 3. MODEL GMT140-5 USES HIGH SPEED (BLK) FOR HEATING AND COOLING. B BL BR G O BLUE BROWN GREEN ORANGE (1) (4) (7) (8) (6) P W Y R PINK PURPLE WHITE YELLOW RED (5) (0) (3) (2)
NOTE:
B4057801
GMT, GMTH
69
70
BL POWER SUPPLY 115 / 60 / 1 FURNACE CHASSIS GND. W G R
TWIN
COOL
OPTIONAL CONDENSING
UNIT
W 24V
HEAT M1
W G R
T'STAT
G R

I.D.B.
B R
FS
2 5
HSI IND
1 4 7
M2
BL
9 8
IDBR2 PVR
COOL
G BL
PSO PSI FS GV LIMIT LIMIT PRI TRANS L2
B R HSIR B B Y Y R W W HSI
NEUTRALS
BL
P.V.
WIRING DIAGRAMS
DS
BL
LS
W R W B
R
FUSE IDBR2
P.V. MOTOR
*
B
G
W BL R O HIGH LS R G IDB ROS LOW PS MED PVR

W
HSIR IDBR1
B
GV ROS
HSI Y P Y CAPACITOR BR BR
PS
FS P ROS ROS P
COMPONENT LEGEND DS DOOR SWITCH FS FLAME SENSOR GV GAS VALVE HSI HOT SURFACE IGNITOR HSIR HOT SURFACE IGNITOR RELAY IDB INDOOR BLOWER
GV
WIRE CODE B BLACK BL BLUE BR BROWN G O PK PU R GREEN ORANGE PINK PURPLE RED W WHITE Y YELLOW
NOTES 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL.(105F). 2. WARNING: CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES. 3. MODEL GMT140-5 USES HIGH SPEED (BLK) FOR HEATING AND COOLING.
IDBR INDOOR BLOWER RELAY LS LIMIT SWITCH PS PRESSURE SWITCH PV POWER VENTOR PVR POWER VENT RELAY ROS ROLLOUT SWITCH
B14933-230
GMT
COOL HEAT
POWER SUPPLY 115 / 60 / 1
M1
B BL FIG # 1
IDBR1 HEAT
I.D.B.
M2
BL W G R
W COOL HEAT G R M1 M2 TWIN
OPTIONAL CONDENSING
COOL
UNIT
IDBR2 PVR
W G R
T'STAT

HSI
24V
P.V.
B
HSIR
FS
2 5 8
IND
L2 NEUTRALS FS GV PSO PSI LIMIT LIMIT PRI TRANS
1 4 7
WIRING DIAGRAMS
BL
9
B R
BL
BL
HSI
DS B YY R
R
LS
FUSE IDBR2
G
W W
PVR
W
BL
HSIR
W B
P.V. MOTOR
*R
PS IDBR1
W B
G R MED O LOW LS R HIGH G P Y BR BR ROS CAPACITOR ROS FS P IDB
BL
ROS
ROS
GV
HSI
PS
WIRING LINE VOLTAGE LOW VOLTAGE FIELD INSTALLED POWER FIELD INSTALLED CONTROL COMPONENT LEGEND DS DOOR SWITCH FS FLAME SENSOR GV GAS VALVE HSI HOT SURFACE IGNITOR HSIR HOT SURFACE IGNITOR RELAY IDB INDOOR BLOWER WIRE SPLICE MARKED TERMINAL UNMARKED TERMINAL
GV
WIRE CODE B BLACK BL BLUE BR BROWN
NOTES 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL.(105F). 2. WARNING: CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES. 3. FOR MODEL GMT140-5, SEE FIG. # 1. W WHITE Y YELLOW 4. ALL UNUSED MOTOR SPEED LEADS GET PLACED ON M1 AND M2. B14933-231 IDBR INDOOR BLOWER RELAY LS LIMIT SWITCH PS PRESSURE SWITCH PV POWER VENTOR PVR POWER VENT RELAY ROS ROLLOUT SWITCH G O PK PU R GREEN ORANGE PINK PURPLE RED
GMT, GMTH, & GMTH A SERIES
71
72
BL POWER SUPPLY 115 / 60 / 1 W G R
W TWIN
HEAT M1 COOL
OPTIONAL CONDENSING
UNIT
G 24V R
W G R
T'STAT

I.D.B.
M2
B
HSI FS
R
3 2 5 8
IND
1 4 7
BL
6 9
IDBR2 PVR
COOL
G BL
PSO GV FS PSI LIMIT LIMIT NEUTRALS L2
B R HSIR B B Y Y R HSI W W
PRI TRANS
P.V.
BL
WIRING DIAGRAMS
DS
BL
LS
W W B
R
FUSE IDBR2
*
B
G
W PVR R O LOW PS MED
P.V. MOTOR
BL
W
HSIR IDBR1
B LS R G IDB HIGH ROS

ROS GV
HSI Y P Y CAPACITOR BR BR
PS
FS P ROS ROS P
WIRING LINE VOLTAGE LOW VOLTAGE FIELD INSTALLED POWER FIELD INSTALLED CONTROL COMPONENT LEGEND DS DOOR SWITCH WIRE SPLICE MARKED TERMINAL UNMARKED TERMINAL
GV
WIRE CODE B BLACK BL BLUE BR BROWN G O PK PU R IDBR INDOOR BLOWER RELAY LS LIMIT SWITCH PS PRESSURE SWITCH PV POWER VENTOR PVR POWER VENT RELAY ROS ROLLOUT SWITCH GREEN ORANGE PINK PURPLE RED W WHITE Y YELLOW FS FLAME SENSOR GV GAS VALVE HSI HOT SURFACE IGNITOR HSIR HOT SURFACE IGNITOR RELAY IDB INDOOR BLOWER
NOTES 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL.(105F). 2. WARNING: CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES.
B14933-197
GMT, GMTH
BL POWER SUPPLY 115 / 60 / 1 W G R

W TWIN
HEAT M1 COOL
OPTIONAL CONDENSING
UNIT
G R
W G R
T'STAT IDBR1 HEAT

I.D.B.

M2
24V
B
HSI
R BL
FS
3 6 9 8 7
IND
2 5 4
IDBR2 PVR
COOL
G
NEUTRALS L2 PRI TRANS
B HSIR
P.V.
WIRING DIAGRAMS
(1)
DS FS
(2)
HSI W W
(7) (8)
LS
R
FUSE IDBR2
(6)
W
G W
P.V. MOTOR
(9)
PVR HSIR
B R R O
(5) (4)
W PS
IDBR1
LS ALS IDB ROS
GV
HSI P BR BR
PS CAPACITOR
ALS - AUXILIARY LIMIT SWITCH DS - DOOR SWITCH
(3)
WIRING CODE FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE FS - FLAME SENSOR GV - GAS VALVE HSI - HOT SURFACE IGNITOR IDB - INDOOR BLOWER IDBR - INDOOR BLOWER RELAY LS - LIMIT SWITCH PS - PRESSURE SWITCH PV - POWER VENTER PVR - POWER VENT RELAY ROS - ROLLOUT SWITCH WIRE COLOR CODE BLACK (1) B BL G O BLUE (4) GREEN (8) ORANGE (6) P W Y R
NOTES: 1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL (105C).
ROS ALS
FS
GV
BL
NOTE: MED - BLUE LO - RED
HI - BLACK MED HI - YELLOW MED LO - ORANGE
PURPLE (5) WHITE (0) YELLOW (3) RED (2)
B25578-04
GPD, GDT, GDT A & B SERIES
73
74
FURNACE CHASSIS GROUND. L2
L1
31
BL
22
23
CONDENSING UNIT
W1 W2 G
W BR G
24
25
THERMOSTAT
DS
COOL
IGM
W1 W2 G
HSI HT. MED
OVERCURRENT PROTECTION DEVICE HEAT - SECOND STAGE

12 11 8 5 2 9 6 3
HT. LO
TO 115/1/60 POWER SUPPLY HEAT - FIRST STAGE

R
IND HI
24V
IGM
I.D.B.
10
G COOL
IND LO
IGM
WIRING DIAGRAMS
B IGM HI SPD
B
L2 NEUTRALS PRI TRANS
BL
DS
BL
IGM
PV
LO SPD.
B R B W R Y
W P.V. MOTOR
Y P BL
BL O R O
HSI
115V W G
R
LS FUSE (ON IGM) BL B

G
C 24V
IDBR (ON IGM)
W R O R
W1
*
MED O LOW HIGH
PVR (ON IGM)
P
17
PS2
LS SO Y PS1 G Y P
W2
PS1
SO
PS3
ROS
ROS
IDB PVR (ON IGM)
HSI BR BR
PS3 CAPACITOR ROS P
PS2
GV
GV
ROS
LO FS
DS - DOOR SWITCH FS - FLAME SENSOR WIRING CODE HIGH VOLTAGE LOW VOLTAGE LS - LIMIT SWITCH PCB - PRINTED CIRCUIT BOARD PS3 - PRESSURE SWITCH COMB. BOX PS1 - PRESSURE SWITCH LO FIRE PS2 - PRESSURE SWITCH HI FIRE PV - POWER VENTER PVR - POWER VENT RELAY ROS - ROLLOUT SWITCH SO - STACK OVERTEMP
B28578-09 NOTES:
COM
BL
HI
GV - GAS VALVE HSI - HOT SURFACE IGNITOR IDB - INDOOR BLOWER IDBR - INDOOR BLOWER RELAY IGM - IGNITION MODULE
WIRE COLOR CODE
2. WARNING CABINET MUST BE PERMANENTLY GROUNDED TO CONFORM TO N.E.C. & LOCAL CODES.
B BL BR G
BLACK BLUE BROWN GREEN
W Y R
PURPLE WHITE YELLOW RED
ORANGE
PK
PINK
GSM
FROM FURNACE CHASSIS GROUND 115 / 60 / 1 POWER SUPPLY W G R
CONDENSING UNIT
W TWIN
HEAT M1 M2 COOL
W G R
DS
T'STAT
G R
24V
TO 115/1/60 POWER SUPPLY IDBR1 HEAT R

HSI
B
W
FS
COOL PVR IDBR2
I.D.B.
BL
9
IND
6 8 7
G
GV FS PSO PSI LIMIT LIMIT
B
BL
P.V.
WIRING DIAGRAMS
R HSIR B
NEUTRALS L2
PRI TR ANS
DS
HSI W W
LS
R
FUSE IDBR2
W BL PS1 LOW HIGH P LS R G IDB SO Y BR BR

W
P.V. MOTOR
W B
*
B
G
G R O MED
PVR
HSIR
IDBR1
HSI PS2 ROS ROS
GV
BL
PS1 Y CAPACITOR
DS - DOOR SWITCH FS - FLAME SENSOR GV - GAS VALVE WIRING CODE NOTES:
FS
HSI - HOT SURFACE IGNITOR HSIR HOT SURFACE IGNITION RELAY IDB - INDOOR BLOWER IDBR1 - INDOOR BLOWER HEAT RELAY IDBR2 - INDOOR BLOWER COOL RELAY LS - LIMIT SWITCH PS1 - PRESSURE SWITCH, FIRE PS2 - PRESSURE SWITCH, COMB. BOX PV - POWER VENTOR PVR - POWER VENT RELAY ROS - ROLLOUT SWITCH SO - STACK OVERTEMP SWITCH
FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE
GV PS2 P P SO
ROS
ROS
WIRE COLOR CODE B BL BR G O BLACK BLUE BROWN GREEN ORANGE (1) (4) (7) (8) (6) PK PINK PURPLE P W Y R WHITE YELLOW RED
2. WARNING CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. & LOCAL CODES. (9) (5) (0) (3) (2) B28578-08
NOTE: * MED HI - YELLOW MED LOW - ORANGE
GSMS
75
TWINNING DIAGRAMS
GSU & GSM
CONDENSER
INDUCER
BLOWER
MED
HSI
LO
M1
LO
HI
HI
PRI TRNS
L2
PSO2 GVHI PSI2 GND
N/U N/U N/U
GV PSO PSI L1MO L1MI
F1
3A ATO
ISOLATION RELAY
FS
PSO2 GVHI PSI2 GND
N/U N/U N/U FS GV PSO PSI L1MO L1MI
W1 W2 G R
TRNS SEC
STATUS
F1
3A ATO
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 76
24VAC
COM
NOTE 1: MUST USE ONE SOURCE OF POWER FOR BOTH FURNACES.
BLUE
TWINNING DIAGRAM GSU & GSMS TWO-STAGE THERMOSTAT
TWIN
FURNACE 1
W1 W2 G R
TRNS SEC
STATUS
24VAC
COM
NEUTRALS
ROOM THERMOSTAT
W2
WHITE BROWN GREEN RED
W1
TWIN
FURNACE 2
NEUTRALS
ISOLATION RELAY
BLOWER
INDUCER
MED
LO
M1
HSI
LO
HI
HI
PRI TRNS
L2
BLUE
BLUE
TWINNING DIAGRAM GMP, GMPX, GMPN, GMT, GMNT & GSMS SINGLE-STAGE THERMOSTAT
CONDENSER 2 CONTACTOR COIL CONDENSER 1 CONTACTOR COIL ROOM THERMOSTAT Y W G R
TO COOLING CONTACTOR
TWINNING DIAGRAMS
TWINNING WIRE
1012-83-9332x HSCI K5
1012-83-9332x HSCI
B18099-13 1012-933C
B18099-13 1012-933C
TWIN
EAC COOL
STATUS
TWIN
K5
EAC
COOL
HEAT
K4 AN1
WHITE
STATUS
HEAT
K4
AN1
M1
HUM
M1
HUM
M2
M2
BLUE
FURNACE 1
WHITE GREEN
HSI
K2
FURNACE 2
W G R
P3 P2 K2
R
1
RED
90 120 150
HSI
P3
P2
90 120 150
HUM IND
K1
115V
BLUE
K3
P1
BLK F1
P1
PRI
TRNS
K3
K1
LIMI
LIMO
PSI
PSO
GV
FS
90+O
90+I
N/U
LIMI
LIMO
PSI
PSO
GV
FS
90+O
90+I
NEUTRALS
N/U
F1
ATO 3A L2
FS
ATO 3A
WHITE ISOLATION RELAY
1 7 4 5 8 9 6 2 3
RED
GMP, GMPX, GMPN, GMT, GMNT, GSMS
NOTE 1: 2:
MUST USE ONE SOURCE OF POWER FOR BOTH FURNACES. CANNOT BE USED WITH TWO-STAGE FURNACE APPLICATIONS.
115V HUM IND
PRI
TRNS
BLK
FS
NEUTRALS
L2
77

Furnace GMP100-3 Series

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Furnace GMP100-3 Series

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Service Instructions

Models listed on pages 4-6

RS6610003 January 2007

IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS

BEFORE SERVICING OR INSTALLING THIS UNIT.

POWER SOURCES MAY BE PRESENT.

TO DO SO MAY CAUSE PROPERTY DAM AGE, PERSONAL INJURY OR DEATH.

FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND

CARBON MONOXIDE POISONING HAZARD

FOLLOW THE GAS SUPPLIERS INSTRUCTIONS.

CO can cause serious illness including permanent brain damage or death.

MAXIMUM CFM @ 0.5" ESP 3: 1,200 4: 1,600 5: 2,000

GMP125-5 GMP125-52 GMP125-52C GMP150-5 GMP150-52 GMP150-52C

GPD050-3 GPD100-4 GPD125-4

GSM060-3 GSM080-4 GSM100-4 GSMS060-3 GSMS080-4 GSMS100-4

AIR FLOW DIRECTION M: Multi-Position D: Dedicated Downflow

DESCRIPTION T: 80% Tubular Heat Exchanger P: 80% Non-Tubular Heat Exchanger

MAXIMUM CFM @ 0.5" ESP 3: 1,200 4: 1,600 5: 2,000

GMPV075-1.5 GMPV075-3 GMPV100-3 GMPV100-5 GMPV125-3 GMPV125-5

GMPE075-3 GMPE075-3A GMPE100-4 GMPE100-4A GMPE125-5 GMPE125-5A

GMTH045-3 GMTH045-3A GMTH045-3B GMTH070-4 GMTH070-4A GMTH070-4B GMTH090-5 GMTH090-5B GMTH115-5

GMPH050-3 GMPH075-4 GMPH080-5 GMPH120-5

AIR FLOW DIRECTION M: Multi-Position D: Dedicated Downflow S: 90+ Condensing Furnace

DESCRIPTION M: Upflow/Horizontal P: Position N: 92.6% Condensing

MAXIMUM CFM @ 0.5" ESP 3: 1,200 4: 1,600 5: 2,000

GMNTE060-3 GMNTE080-4 GMNTE100-4 GMNTE120-5

GMPN040-3 GMPN060-3 GMPN080-4 GMPN100-4 GMPN120-5

GSMS060-3 GSMS080-4 GSMS100-4

Model Number Where Used

GSU GMT GMP

GSMS GMPE GMPV GMPN

Not used in this application

Honeywell Spring B1880006 White-Rodgers Spring B1880004 Orifice (0.55) B2589900

Honeywell Spring B1880006 White-Rodgers Spring B1880007 Orifice (1.25) B40899125

Honeywell Spring B1880006 White-Rodgers Spring B1880007 Orifice (0.55) B4089955

Combustible Floor Base

Conventric Vent Kit

PRODUCT IDENTIFICATION GMT

FOR YOUR SAFETY READ BEFORE OPERATING

PGB & PGJ For outdoor install-

TO TURN OFF GAS TO APPLIANCE

FOR YOUR SAFETY

GMP, GMPE, GMPN, GMNT, GMTH

GAS CONTROL KNOB

GAS CONTROL SWITCH SHOWN IN "ON" POSITION

TO TURN OFF GAS TO APPLIANCE

FOR YOUR SAFETY Do not store or use gasoline or

LIGHTING INSTRUCTIONS GMP, GMPE, GMPN

FOR YOUR SAFETY READ BEFORE OPERATING

GAS CONTROL SWITCH SHOWN IN "ON" POSITION

TO TURN OFF GAS TO APPLIANCE

FOR YOUR SAFETY Do not store or use gasoline or

Vent Connector Diameter (inches) Shipping Weight (lbs.)

Vent Connector Diameter (inches) Shipping Weight (lbs.)

Vent Connector Diameter (inches) Shipping Weight (lbs.)

Vent Connector Diameter (inches) Shipping Weight (lbs.)

Vent Connector Diameter (inches) Shipping Weight (lbs.)

Vent Connector Diameter (inches) Shipping Weight (lbs.)

Vent Connector Diameter (inches) Shipping Weight (lbs.)

Temperature Rise Range (F) 25 - 55 35 - 65 25 - 55 45 - 75 35 - 65 35 - 65 45 - 75 45 - 75 35 - 65

45,000 75,000 75,000 100,000 100,000 100,000 125,000 125,000 140,000

36,000 60,000 60,000 80,000 80,000 80,000 100,000 100,000 112,000